The present invention relates to an electromagnetic contactor, and particularly relates to a structure for holding a terminal cover.
An electromagnetic contactor includes a rear case and a front case made of a synthetic resin material having insulating properties. Terminal portions each including a contact and a coil terminal of an electromagnet are fixed to the front case, and contact portions including movable and fixed contacts are housed in an arc extinguishing chamber in the front case. The rear case houses the electromagnet and a drive lever for driving the contact portions. Additionally, an arc extinguishing cover for covering the contact portions in the arc extinguishing chamber and a terminal cover for covering the terminal portions and the coil terminal of the electromagnet are attached to the front case (for example, PTL 1).
In such an electromagnetic contactor, if an abnormally large current flows through the contact portions of the electromagnetic contactor due to a short-circuit accident or the like, an increased internal pressure of the arc extinguishing chamber caused by generation of arc gas may blow off the arc extinguishing cover.
Thus, for example, an electromagnetic contactor of PTL 2 is known in which boss shafts is formed to project outward from longitudinal one end sides of a pair of long side walls of a rectangular arc extinguishing cover, a pair of boss holes is formed in a front case, and the pair of boss shafts is fitted into the pair of boss holes to attach the arc extinguishing cover to the case.
In the electromagnetic contactor of PTL 2, when the internal pressure of the arc extinguishing chamber increases, the arc extinguishing cover rotates around the boss shafts fitted into the boss holes of the front case, and one short side of the arc extinguishing cover goes into a one-sided opening state in which the one short side rises before the other short side, as a result of which arc gas generated is externally released from a gas vent hole so that the internal pressure of the arc extinguishing chamber is reduced.
On the other hand, in the electromagnetic contactors disclosed in PTL 1 and 2, no measures have been taken to prevent the terminal cover attached to the front case from being blown off the front case when arc gas is generated.
Accordingly, it is an object of the present disclosure to provide an electromagnetic contactor that is capable of reliably preventing a terminal cover from being blown off while externally releasing arc gas generated in an arc extinguishing chamber.
In order to achieve the above-described object, according to an aspect of the present invention, there is provided an electromagnetic contactor including: an arc extinguishing chamber including a movable contact and a fixed contact; a case including the arc extinguishing chamber; an arc extinguishing cover attached to the case and covering the arc extinguishing chamber; and a terminal cover arranged on the arc extinguishing cover and attached to the case, wherein the case is formed with a first engagement portion, and the terminal cover is formed with a second engagement portion to be engaged with the first engagement portion to hold the terminal cover on the case, the terminal cover being held on the case in either a first state where there is a gap between the first engagement portion and the second engagement portion or a second state where the terminal cover moves in a direction away from the arc extinguishing cover and the first engagement portion and the second engagement portion are engaged.
According to the electromagnetic contactor of the present invention, it is possible to reliably preventing a terminal cover from being blown off while externally release arc gas generated in an arc extinguishing chamber.
FIGS . 7A to 7C are diagrams illustrating a shape of the terminal covers;
Next, with reference to the accompanying drawings, an embodiment according to the present invention will be described. In the following description of the drawings, the same or similar reference signs are assigned to the same or similar composing elements. However, it should be noted that the drawings are schematic and relations between thicknesses and planar dimensions, ratios among thicknesses of respective layers, and the like are different from actual ones.
Therefore, specific thicknesses and dimensions should be determined in consideration of the following description. It should also be noted that the drawings include portions having different dimensional relationships and ratios from each other.
In addition, the embodiments, which will be described below, indicate a device and a method to embody the technical idea of the present invention by way of example, and the technical idea of the present invention does not limit the materials, shapes, structures, arrangements, and the like of the constituent components to those described below. The technical idea of the present invention can be subjected to a variety of alterations within the technical scope prescribed by the claims described in CLAIMS.
Note that terms indicating directions, such as “front”, “rear”, “left”, “right”, “upper” and “lower”, that are referred to in the following description are used referring to the directions in the accompanying drawings.
As illustrated in
As illustrated in
Additionally, as illustrated in
Furthermore, returning to
The contact portion 16 includes a movable contact support 16a and a return spring (not illustrated) that is arranged at a longitudinal one end of the movable contact support 16a and that biases the movable contact support 16a to a longitudinal other end side thereof. Additionally, the longitudinal other end side of the movable contact support 16a is connected to an electromagnet (not illustrated) housed in the rear case 2 via a drive lever (not illustrated). When an excitation coil (not illustrated) forming the electromagnet is excited, the movable contact support 16a moves to the longitudinal one end side against the return spring. When the movable contact support 16a moves to the longitudinal one end side, movable contacts of a plurality of movable contact elements (not illustrated) provided on the movable contact support 16a are contacted with and separated from fixed contacts of fixed contact elements (not illustrated) provided on the power supply-side terminal portions 4a to 4d and the load-side terminal portions 5a to 5d.
The arc extinguishing cover 8 is a member made of a synthetic resin material having insulating properties, and includes a rectangular arc extinguishing cover main body 8a, a pair of long side wall portions 8b and 8b that is formed to face each other from long side edges of the arc extinguishing cover main body 8a, and a pair of short side wall portions 8c and 8d that is formed to face each other from short side edges of the cover main body 8a. The arc extinguishing cover 8 also includes a pair of engagement leg portions 20 that is formed to be spaced apart in a short side direction with one short side wall portion 8c therebetween at one short side edge of the cover main body 8a and a pair of engagement leg portions 21 that is formed to be spaced apart in the short side direction with the other short side wall portion 8d therebetween at the other short side edge of the cover main body 8a. The pair of long side wall portions 8b and 8b is formed with arc gas outlets 9 from which arc gas generated in the arc extinguishing chamber 14 is blown out. Furthermore, the pairs of engagement leg portions 20 and 21 are formed along a direction in which the arc extinguishing cover 8 is attached to the front case 3.
A first hook portion 22 projecting outward in a longitudinal direction of the cover main body 8b is formed on base end sides of the pair of engagement leg portions 20 formed at the one short side edge of the cover main body 8b, and a second hook portion 23 projecting in the same direction as that of the first hook portion 22 is formed on tip sides of the pair of engagement leg portions 20. Additionally, a first hook portion 24 projecting outward in the longitudinal direction of the cover main body 8b is formed on base end sides of the pair of engagement leg portions 21 formed at the other short side edge of the cover main body 8b, and a second hook portion 25 projecting in the same direction as that of the first hook portion 24 is formed on tip sides of the pair of engagement leg portions 21.
As illustrated in
Then, as illustrated in
Next, a shape of the first terminal cover 7a covering the power supply-side terminal portions 4a to 4d and the coil terminal 6a is described with reference to
The first terminal cover 7a is a member made of a synthetic resin material having insulating properties, and, as illustrated in
Additionally, as illustrated in
Furthermore, as illustrated in
Then,
Then, as illustrated in
Here, when the first L-shaped protruding portion 40 of the cover connecting portion 31 engages with the first L-shaped grooved portion 17 of the case outer wall 10a, the first protruded strip 40a of the first L-shaped protruding portion 40 abuts on a groove edge 17a1 located on an upper side of the first groove line 17a of the first L-shaped grooved portion 17, and the second protruded strip 40b of the first L-shaped protruding portion 40 abuts on a groove edge 17b1 located on a rear side of the second groove line 17b of the first L-shaped grooved portion 17, as illustrated in
Additionally, the second terminal cover 7b is also the same in structure as the first terminal cover 7a, and is detachably attached to the front case 3.
When the first and second terminal covers 7a and 7b are attached to the front case 3, the first terminal cover 7a covers the power supply-side terminal portions 4a to 4d and the coil terminal 6a, and the second terminal cover 7b covers the load-side terminal portions 5a to 5d and the coil terminal 6b, as illustrated in
In the electromagnetic contactor 1 thus configured, when an abnormally large current flows through the contact portion 16 due to a short-circuit accident or the like and arc gas generated excessively increases the internal pressure of the arc extinguishing chamber 14, each engagement leg portion 20 of the arc extinguishing cover 8 elastically deforms to the right side of
Additionally, the first and second terminal covers 7a and 7b are located adjacent to the arc extinguishing cover 8 in the top-bottom direction thereof, and arc gas generated in the arc extinguishing chamber 14 is ejected toward the first and second terminal covers 7a and 7b from the arc gas outlets 9 formed in the pair of long side wall portions 8b and 8b of the arc extinguishing cover 8.
In the first and second terminal covers 7a and 7b, the first L-shaped protruding portion 40 formed at the cover connecting portion 31 at the longitudinal one end engages with the first L-shaped grooved portion 17 formed in the case outer wall 10a forming the front case 3 (the first protruded strip 40a abuts on the groove edge 17a1 of the first groove line 17a, and the second protruded strip 40b abuts on the groove edge 17b1 of the second groove line 17b), and the second L-shaped protruding portion 41 formed at the cover connecting portion 32 at the longitudinal other end engages with the second L-shaped grooved portion 18 formed in the case outer wall 10b forming the front case 3 (the first protruded strip 41a abuts on the groove edge 18a1 of the first groove line 18a, and the second protruded strip 41b abuts on the groove edge 18b1 of the second groove line 18b). Therefore, even when gravity or forward and vertical external forces due to the arc gas ejected toward the first and second terminal covers 7a and 7b are applied to the first and second terminal covers 7a and 7b, the first and second terminal covers 7a and 7b do not fall off the front case 3.
Accordingly, the first and second terminal covers 7a and 7b of the present embodiment are designed not to fall off the front case 3 even when forward and vertical external forces caused by arc gas ejected toward the first and second terminal covers 7a and 7b are applied thereto, since the first and second L-shaped protruding portions 40 and 41 formed at the cover connecting portions 31 and 32 at the longitudinal ends are engaged with the first and second L-shaped grooved portions 17 and 18 formed in the case outer walls 10a and 10b. This structure can reliably prevent the first and second terminal covers 7a and 7b from being blown off the front case 3.
In addition, since the cover connecting portions 31 and 32 of the first and second terminal covers 7a and 7b are the portions that are made it easy to be elastically deformed by the slits 38 and 39 formed between the adjacent guide portions 34a and 34e and guard pieces 36a and 36e. Therefore, the first and second L-shaped protruding portions 40 and 41 can be easily engaged with the first and second L-shaped grooved portions 17 and 18 of the case outer walls 10a and 10b.
Furthermore, the structure for holding the first and second terminal covers 7a and 7b on the front case 3 can be easily obtained by such a simple structure that the protruding portions (the first and second L-shaped protruding portions 40 and 41) are formed at the cover connecting portions 31 and 32 of the first and second terminal covers 7a and 7b, and the recessed portions (the first and second L-shaped grooved portions 17 and 18) are formed in the case outer walls 10a and 10b. Thus, manufacturing cost reduction can be achieved.
Next,
As illustrated in
The first groove line 42a of the first L-shaped grooved portion 42 of the second embodiment is formed larger than a groove width of the first groove line 17a of the first L-shaped grooved portion 17 of the first embodiment. When the first L-shaped protruding portion 40 of the cover connecting portion 31 is engaged, the first protruded strip 40a faces a groove edge 42a1 located on a front side of the first groove line 42a of the first L-shaped grooved portion 42 at a position away from the groove edge 42a1. Note that the second protruded strip 40b of the first L-shaped protruding portion 40 is in abutment with a groove edge 42b1 located on a front side of the second groove line 42b of the first L-shaped grooved portion 42.
As illustrated in
The first groove line 43a of the second L-shaped grooved portion 43 of the second embodiment is formed larger than a groove width of the first groove line 18a of the second L-shaped grooved portion 18 of the first embodiment. When the second L-shaped protruding portion 41 of the cover connecting portion 32 is engaged, the first protruded strip 41a faces a groove edge 43a1 located on an upper side of the first groove line 43a of the second L-shaped grooved portion 43 at a position away from the groove edge 43a1. Note that the second protruded strip 41b of the second L-shaped protruding portion 41 is in abutment with a groove edge 43b1 located on a front side of the second groove line 43b of the second L-shaped grooved portion 43.
Then, the first terminal cover 7a is attached by being engaged with the first L-shaped grooved portion 42 formed in the case outer wall 10a and the second L-shaped grooved portion 43 formed in the case outer wall 10b of the second embodiment, and the second terminal cover 7b is also attached by being engaged with the first L-shaped grooved portion 42 formed in the case outer wall 10a and the second L-shaped grooved portion 43 formed in the case outer wall 10b.
In the electromagnetic contactor 1 of the present embodiment, when arc gas generated excessively increases the internal pressure of the arc extinguishing chamber 14, the arc extinguishing cover 8 lifts up from the front case 3, as in the first embodiment, whereby a gap is formed around the entire circumference of the arc extinguishing cover main body 8a of the arc extinguishing cover 8, and the gap serves as a gas vent hole to externally release the arc gas in the arc extinguishing chamber 14, so that the internal pressure of the arc extinguishing chamber 14 is reduced, thereby preventing the arc extinguishing cover 8 from being blown off .
In addition, when the arc gas generated in the arc extinguishing chamber 14 is ejected toward the first and second terminal covers 7a and 7b from the arc gas outlets 9 formed in the pair of long side wall portions 8b and 8b of the arc extinguishing cover 8, the first terminal cover 7a is separated from one of the long side wall portion 8b of the arc extinguishing cover 8 and moves slidingly upward. In this case, in the first terminal cover 7a, the second protruded strip 40b of the first L-shaped protruding portion 40 formed at the cover connecting portion 31 slides on the groove edge 42b1 of the second groove line 42b of the first L-shaped grooved portion 42 formed in the case outer wall 10a, and the second protruded strip 41b of the second L-shaped protruding portion 41 formed at the cover connecting portion 32 slides on the groove edge 43b1 of the second groove line 43b of the first L-shaped grooved portion 43 formed in the case outer wall 10b. Then, the first terminal cover 7a stops when the first protruded strip 40a of the first L-shaped protruding portion 40 abuts on the groove edge 42a1 of the first groove line 42a of the first L-shaped grooved portion 42 and the first protruded strip 41a of the second L-shaped protruding portion 41 abuts on the groove edge 43a1 of the first groove line 43a of the second L-shaped grooved portion 43.
Additionally, the second terminal cover 7b is also separated from the other long side wall portion 8b of the arc extinguishing cover 8 and moves slidingly downward.
In this way, when the first terminal cover 7a moves slidingly upward and the second terminal cover 7b moves slidingly downward, gas vent spaces 44 and 45 communicating with the arc extinguishing chamber 14 are formed between each long side wall portion 8b of the arc extinguishing cover 8 and widthwise edge portions of the first and second terminal covers 7a and 7b, as illustrated in
Accordingly, when the gas vent spaces 44 and 45 communicating with the arc extinguishing chamber 14 are formed by upward sliding of the first terminal cover 7a and downward sliding of the second terminal 7b due to the ejection of arc gas generated in the arc extinguishing chamber 14 toward the first and second terminal covers 7a and 7b from the pair of long side wall portions 8b and 8b side of the arc extinguishing cover 8, the amount of release of the arc gas generated in the arc extinguishing chamber 14 can be increased, which can improve breaking performance of the electromagnetic contactor 1.
It should be noted that while, in the present embodiment, the first and second L-shaped protruding portions 40 and 41 are formed at the cover connecting portions 31 and 32 of the first and second terminal covers 7a and 7b, and the first and second L-shaped grooved portions 17 and 18 (or the first and second L-shaped grooved portions 42 and 43) are formed in the case outer walls 10a and 10b, the gist of the present invention is not limited thereto. Even a structure in which engagement recessed portions (grooved portions) are formed at the cover connecting portions 31 and 32 of the first and second terminal covers 7a and 7b, and engagement protruding portions are formed on the case outer walls 10a and 10b can achieve the same advantageous effects as those of the present invention.
1: Electromagnetic contactor
2: Rear case
3: Front case
4
a to 4d: Power supply-side terminal portion
6
a: Coil terminal
5
a to 5d: Load-side terminal portion
6
b: Coil terminal
7
a: First terminal cover
7
b: Second terminal cover
8: Arc extinguishing cover
8
a: Arc extinguishing cover main body
8
b: Pair of long side wall portions
8
c, 8d: Pair of short side wall portions
9: Arc gas outlet
10
a, 10b: Case outer wall
11: Plurality of case inner walls
12: Power supply-side terminal chamber
13: Load-side terminal chamber
14: Arc extinguishing chamber
15: Arc extinguishing chamber housing portion
16: Contact portion
16
a: Movable contact support
17: First L-shaped grooved portion (first engagement portion)
17
a: First groove line
17
b: Second groove line
18: Second L-shaped grooved portion (first engagement portion)
18
a: First groove line
18
b: Second groove line
19: Engagement protruding portion
20, 21: Engagement leg portion
22: First hook portion
23: Second hook portion
24: First hook portion
25: Second hook portion
26: Hook engagement portion
27: Slit
28: Hook engagement portion
30: Cover main body
31, 32: Cover connecting portion
33
a to 33e: Tool insertion hole
34
a to 34e: Guide portion
35: Arc extinguishing cover engagement piece
36
a to 36e: Guard piece
37: Engagement recessed portion
38, 39: Slit
40: First L-shaped protruding portion (second engagement portion, protruding portion)
40
a: First protruded strip
40
b: Second protruded strip
41: Second L-shaped protruding portion (second engagement portion, protruding portion)
41
a: First protruded strip
41
b: Second protruded strip
42
a: First groove line
42
b: Second groove line
42: First L-shaped grooved portion (second engagement portion, recessed portion)
42
a
1: Groove edge
42
b
1: Groove edge
43: Second L-shaped grooved portion (second engagement portion, recessed portion)
43
a: First groove line
43
b: Second groove line
43
a
1: Groove edge
43
b
1: Groove edge
44, 45: Gas vent space
Number | Date | Country | Kind |
---|---|---|---|
2020-43349 | Mar 2020 | JP | national |
This application is a continuation application filed under 35 U.S.C. § 111 (a) of International Patent Application No. PCT/JP2021/002870, filed on Jan. 27, 2021, the contents of which are incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
Parent | PCT/JP2021/002870 | Jan 2021 | US |
Child | 17731933 | US |