Electromagnetic drive valve and method for controlling same

Information

  • Patent Grant
  • 6354563
  • Patent Number
    6,354,563
  • Date Filed
    Monday, May 1, 2000
    24 years ago
  • Date Issued
    Tuesday, March 12, 2002
    22 years ago
Abstract
An electromagnetic drive valve always maintains an optimal waveform of a current supplied to electromagnets for driving an armature. The waveform of an instruction current to each coil is changed in accordance with changes of external disturbances affecting a valve body based on the pressure in the cylinders of an internal combustion engine, the sliding resistance on a bearing, and the like.
Description




INCORPORATION BY REFERENCE




The disclosure of Japanese Patent Application No. HEI 11-130101 filed on May 11, 1999 including the specification, drawings and abstract is incorporated herein by reference in its entirety.




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention relates to an electromagnetic drive valve and a method for controlling the electromagnetic drive valve that drives a valve body in opening and closing directions by drawing an armature through the use of electromagnets and, more particularly, to an electromagnetic drive valve that is suitable for optimal control of the waveform of an electromagnet-energizing current.




2. Description of the Related Art




A known electromagnetic drive valve (described in, for example, Examined Japanese Patent Application Publication No. HEI 7-111127) has a valve body that serves as an intake or exhaust valve in an internal combustion engine, an armature that cooperates with the valve body, and electromagnets disposed at opposite sides of the armature in the directions of displacement of the armature. The electromagnetic drive valve opens and closes the valve body by supplying an exciting current having a predetermined waveform alternately to the electromagnets at timing synchronous with the crank angle of the internal combustion engine.




When the valve body of an electromagnetic drive valve is driven in the opening or closing direction, external forces caused by the pressure in the cylinder, the sliding resistance on the bearing, and the like, act on the valve body, as external disturbances. The magnitude of such an external disturbance varies every operation cycle of the valve body. The “time delay” of the start of displacement of the valve body, which is caused by an effect of surface tension of oil films existing on contact surfaces of the armature and the electromagnets, also varies every operation cycle of the valve body. Therefore, if an exciting current having a pre-set waveform is supplied to the electromagnets of the electromagnetic drive valve, an appropriate waveform of displacement of the valve body may not be obtained, depending on variations in the external disturbances and the time delay. For example, if an external disturbance that impedes the displacement of the valve body increases, the valve body may fail to reach a predetermined end of displacement. If such an external disturbance decreases, the displacement velocity of the valve body at the time of displacement to the predetermined end may become excessively high, thereby causing problems of an increased operation sound level of the electromagnetic drive valve and the like.




SUMMARY OF THE INVENTION




Accordingly, it is an aspect of the invention to provide an electromagnetic drive valve capable of always providing an optimal waveform of current to be supplied to electromagnets for driving an armature.




In order to achieve the aforementioned and/or other aspects of the invention, an electromagnetic drive valve in accordance with one embodiment of the invention includes a valve body that is movable between a first displacement end and a second displacement end based on a displacement request. Additionally, an electromagnet attracts an armature that cooperates with the valve body, and a current supply supplies a current to the electromagnet. Furthermore, a position detector detects a position of the valve body between the first displacement end and the second displacement end when the valve body is moved from the first displacement end toward the second displacement end, and a controller changes a waveform of the current to be supplied from the current supply to the electromagnet, based on at least the position of the valve body detected by the position detector.




The position of the valve body during a displacement is affected by changes of the time delay between the output of the displacement request and the start of displacement of the valve body and changes of external disturbances received by the valve body during the displacement. The kinetic energy applied to the armature changes if the waveform of the current to be supplied to the electromagnet is changed. Therefore, by changing the waveform of the current based on the position of the valve body, the electromagnetic drive valve is able to provide an optimal waveform of the current that compensates for the changes of the delay time or changes of external disturbances.




The aforementioned changes of the delay time and the changes of external disturbances also affect the elapsed time to the time point at which the valve body reaches a predetermined position, and the velocity of the valve body. Therefore, the electromagnetic drive valve may further include a time detector that detects an elapsed time to a time point at which the valve body reaches at least one position located between the first displacement end and the second displacement end, or a velocity detector that detects a velocity of the valve body.











BRIEF DESCRIPTION OF THE DRAWINGS




The foregoing and further aspects, features and advantages of the invention will become apparent from the following description of preferred embodiments with reference to the accompanying drawings, wherein like numerals are used to represent like elements and wherein:





FIG. 1

is an illustration of a construction of an electromagnetic drive valve according to the invention;





FIG. 2A

is a diagram showing a waveform of an instruction current that is supplied to each coil;





FIG. 2B

is a diagram showing a waveform of lift of a valve body;





FIG. 3

indicates changes in the reference lift caused by external disturbances affecting the valve body;





FIG. 4A

indicates a relationship between the reference lift and the pause period;





FIG. 4B

indicates a relationship between the reference lift and the attraction period;





FIG. 4C

indicates a relationship between the reference lift and the attraction current;





FIG. 4D

indicates a relationship between the reference lift and the hold current;





FIG. 5

illustrates a construction for detecting the lift of the valve body;





FIG. 6

indicates a relationship between the lift of the valve body detected by the construction shown in FIG.


5


and the output voltage of a gap sensor;





FIG. 7

indicates a relationship between the lift of the valve body detected by the construction shown in FIG.


5


and the normalized value of the output voltage;





FIG. 8

shows another construction for detecting the lift of the valve body;





FIG. 9

indicates a relationship between the lift of the valve body detected by the construction shown in FIG.


8


and the normalized value of the output voltage;





FIG. 10

is a flowchart illustrating a routine executed by an ECU in a first embodiment of the invention;





FIG. 11

indicates changes in the reference elapsed time caused by changes of external disturbances on the valve body;





FIG. 12A

shows a map indicating a relationship between the reference elapsed time and the pause period;





FIG. 12B

shows a map indicating a relationship between the reference elapsed time and the attraction period;





FIG. 12C

shows a map indicating a relationship between the reference elapsed time and the attraction current;





FIG. 12D

shows a map indicating a relationship between the reference elapsed time and the hold current;





FIG. 13

illustrates a construction for detecting the lift of the valve body;





FIG. 14

is a flowchart illustrating a routine executed by the ECU in a second embodiment of the invention;





FIG. 15A

is a diagram shown in three waveforms of lift of the valve body with different delay times;





FIG. 15B

shows a waveform of the instruction current supplied to an upper coil;





FIG. 15C

shows a waveform of the instruction current supplied to a lower coil;





FIG. 16

indicates a relationship between the initial lift and the delay time;





FIG. 17

is a flowchart illustrating a routine executed by the ECU in a third embodiment of the invention;





FIG. 18

is a flowchart illustrating a routine executed by the ECU in a fourth embodiment of the invention;





FIG. 19A

indicates a relationship between the average velocity of the valve body and the attraction period;





FIG. 19B

indicates a relationship between the average velocity of the valve body and the attraction current;





FIG. 19C

indicates a relationship between the average velocity of the valve body and the hold current; and





FIG. 20

is a flowchart illustrating a routine executed by the ECU in a fifth embodiment of the invention.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS




Preferred embodiments of the invention will be described hereinafter with reference to the accompanying drawings.





FIG. 1

illustrates a construction of an electromagnetic drive valve


10


according to an embodiment of the invention. The electromagnetic drive valve


10


has a valve body


12


that serves as an intake valve or an exhaust valve of an internal combustion engine. The valve body


12


is disposed in a lower head


16


so as to be exposed to a combustion chamber


14


of the internal combustion engine. The lower head


16


has a port


18


. The port


18


has a valve seat


20


for the valve body


12


. The port


18


communicates with the combustion chamber


14


when the valve body


12


separates from the valve seat


20


. When the valve body


12


is seated on the valve seat


20


, the port


18


is disconnected in communication from the combustion chamber


14


. An upper head


22


is fixed to an upper portion of the lower head


16


.




The valve body


12


is provided integrally with a valve shaft


24


extending upward from the valve body


12


. The valve shaft


24


is retained movably in the directions of an axis thereof by a valve guide


26


fixed to the lower head


16


. A sensor for detecting the amount of lift of the valve body


12


is incorporated in the valve guide


26


. A spring retainer portion


28


having a cylindrical shape is formed around an upper portion of the valve guide


26


. A lower retainer


30


is fixed to an upper end portion of the valve shaft


24


. Disposed between the lower retainer


30


and a bottom surface of the spring retainer portion


28


is a lower spring


32


that generates forces in such directions as to move the lower retainer


30


and the spring retainer portion


28


away from each other. The lower spring


32


urges the valve body


12


via the lower retainer


30


, in a valve closing direction (upward in FIG.


1


).




An upper end portion of the valve shaft


24


contacts a lower end surface of an armature shaft


36


. The armature shaft


36


is a rod-shaped member formed from a non-magnetic material. An upper retainer


38


is fixed to an upper end portion of the armature shaft


36


. An upper portion of the upper retainer


38


contacts a lower end portion of an upper spring


40


. The upper spring


40


is surrounded by a cylindrical upper cap


42


. An adjuster bolt


44


is screwed to an upper portion of the cylindrical upper cap


42


. The upper spring


40


is supported at its upper end portion by the adjuster bolt


44


, with a spring seat


45


disposed therebetween. The upper spring


40


urges the armature shaft


36


downward (i.e., in the valve body-opening direction) via the upper retainer


38


.




An armature


46


is joined to an outer peripheral surface of an intermediate portion of the armature shaft


36


in the direction of the axis. The armature


46


is an annular member formed from a soft magnetic material. An upper core


48


and an upper coil


50


are disposed above the armature


46


. A lower core


52


and a lower coil


54


are disposed below the armature


46


. The upper coil


50


and the lower coil


54


are disposed in annular grooves


48




a


,


52




a


formed in side surfaces of the upper core


48


and the lower core


52


, respectively, that face the armature


46


.




The upper coil


50


and the lower coil


54


are electrically connected to a drive circuit


56


. The drive circuit


56


generates an instruction signal in accordance with a control signal supplied from an electronic control unit (hereinafter, referred to as “ECU”)


70


, through pulse width modulation (PWM), and supplies the instruction signal to the upper coil


50


and the lower coil


54


.




The upper core


48


and the lower core


52


have through-holes


48




b


,


52




b


, respectively, that extend through central portions of the cores. A bush


60


is disposed in an upper end portion of the through-hole


48




b


of the upper core


48


. A bush


62


is disposed in a lower end portion of the through-hole


52




b


of the lower core


52


. The armature shaft


36


extends through the through-holes


48




b


,


52




b


, and is retained by the bushes


60


,


62


so that the armature shaft


36


is movable in the directions of the axis.




Each of the upper core


48


and the lower core


52


has, in its upper or lower end portion, a flange


48




c


,


52




c


. The upper core


48


and the lower core


52


are fitted into a cylindrical core-retaining space


64


that is formed in the upper head


22


, in such a manner that the flanges


48




c


,


52




c


of the upper core


48


and the lower core


52


sandwich the upper head


22


from upper and lower surfaces thereof. The core-retaining space


64


is supplied with a lubricating oil from an oil-supplying passage (not shown). The lubricating oil lubricates sliding surfaces of the armature shaft


36


and the bushes


60


,


62


.




The cylindrical upper cap


42


has, in its lower end portion, a flange


42




a


. The flange


42




a


extends so as to cover the flange


48




c


of the upper core


48


from above. A lower cap


58


is disposed on the lower surface of the upper head


22


in such a manner that the lower cap


58


covers the flange


52




c


of the lower core


52


from below. Fixing bolts


68


extend through the flange


42




a


of the cylindrical upper cap


42


, and are fastened to the upper head


22


. Fixing bolts


66


extend through the lower cap


58


, and are fastened to the upper head


22


. In this manner, the upper core


48


and the lower core


52


are fixed to the upper head


22


, with a predetermined interval left between the upper core


48


and the lower core


52


. The adjuster bolt


44


is pre-adjusted so that a neutral position of the armature


46


comes to an intermediate point between the upper core


48


and the lower core


52


.




The operation of the electromagnetic drive valve


10


will now be described. When exciting current is supplied to the upper coil


50


, magnetic fluxes are generated from the upper coil


50


. Due to the magnetic fluxes, an electromagnetic attraction force acts on the armature


46


in a direction toward the upper core


48


, so that the armature


46


moves toward the upper core


48


, overcoming the urging force from the upper spring


40


. When the armature


46


is moved to contact the upper core


48


, the valve body


12


becomes seated on the valve seat


20


, that is, the valve body


12


assumes a completely closed state. In the description below, the position at which the armature


46


contacts the upper core


48


is referred to as “completely closed position” of the armature


46


or the valve body


12


.




When the supply of exciting current to the upper coil


50


is discontinued while the valve body


12


has remained closed, the electromagnetic attraction force needed to hold the armature


46


at the completely closed position disappears. Therefore, the armature shaft


36


immediately starts to move downward due to the force from the upper spring


40


.




When the armature shaft


36


moves downward from the completely closed position, the valve body


12


separates from the valve seat


20


, that is, the valve body


12


assumes an open state. If the lower coil


54


is supplied with exciting current when the downward displacement of the armature shaft


36


reaches a predetermined value, electromagnetic attraction force acts on the armature


46


in a direction toward the lower core


52


.




Then, the armature


46


moves until it contacts the lower core


52


, overcoming the force from the lower spring


32


. Hereinafter, the position at which the armature


46


contacts the lower core


52


is referred to as “fully open position” of the armature


46


or the valve body


12


. If the supply of exciting current to the lower coil


54


is discontinued while the armature


46


is at the fully open position, the electromagnetic attraction force needed to hold the armature


46


at the fully open position disappears. Therefore, the armature shaft


36


immediately starts to move upward, due to the force from the lower spring


32


.




If the upper coil


50


is supplied with exciting current when the upward displacement of the armature shaft


36


reaches a predetermined value, the armature


46


moves to the completely closed position, so that the valve body


12


assumes the completely closed state again.





FIG. 2A

shows an example of the waveform of an instruction current I that is supplied to the lower coil


54


in order to move the valve body


12


from the completely closed position to the fully open position.

FIG. 2B

indicates the displacement of the valve body


12


occurring when the instruction current I as indicated in

FIG. 2A

is supplied to the lower coil


54


.




As indicated in

FIG. 2A

, the instruction current I supplied to the lower coil


54


is held at an attraction current Iatt for an attraction period Tatt following the elapse of a pause period Tp after a request to open the valve body


12


is outputted (that is, after the supply of a release current It (described below) to the upper coil


50


is started). Then, immediately before the valve body


12


reaches the fully open position, the value of the instruction current I is changed to a hold current Ihold that is less than the attraction current Iatt. While the hold current Ihold is being supplied to the lower coil


54


, the valve body


12


is held at the fully open position. After that, at a time point at which a request to close the valve body


12


is outputted, the instruction current I is changed to the release current It, which is in the direction opposite to the direction of the hold current Ihold, so that the valve body


12


starts to move toward the completely closed position. Similarly, the upper coil


50


is supplied with the instruction current I having a waveform as indicated in

FIG. 2A

so as to drive the valve body


12


to the completely closed position.




The instruction current supplied to each coil


50


,


54


is defined by the pause period Tp, the attraction period Tatt, the attraction current Iatt, the hold current Ihold, and the release current It. Of these five parameters, the parameters Tp, Tatt, Iatt and Ihold are set so that the valve body


12


reaches the fully open position or the completely closed position when the displacement velocity of the valve body


12


becomes substantially zero. This manner of setting the parameters makes it possible to reduce the level of noise caused by the contact between the armature


46


and the cores


48


,


52


, and the level of noise caused by the contact of the valve body


12


with the valve seat


20


while ensuring the movements of the valve body


12


to the completely closed position and the fully open position.




However, when the valve body


12


is moved, various uncertain external forces act on the valve body


12


as external disturbances that impede the displacement of the valve body


12


. For example, the sliding resistance between the valve shaft


24


and the valve guide


26


, and the sliding resistance between the armature shaft


36


and the bushes


60


,


62


are external disturbances in such directions as to impede the displacements of the valve body


12


. These sliding resistances can vary every operation cycle of the valve body


12


. Furthermore, in a case where the valve body


12


serves as an exhaust valve, the difference between the combustion pressure (high pressure) in the combustion chamber


14


and the pressure in the port


18


becomes an external disturbance in such a direction as to impede the displacement of the valve body


12


, when the valve body


12


is open. The combustion pressure can also vary in accordance with the combustion state from a combustion cycle to another. In a case where the valve body


12


serves as an intake valve, a stream of intake air affects the valve body


12


as an external disturbance. In this case, too, the external disturbance affecting the valve body


12


varies since the air intake state varies in accordance with the combustion state in a preceding combustion cycle.




Thus, external disturbances on the valve body


12


vary every operation cycle. In accordance with variations of the external disturbances, the kinetic energy that is lost during the displacement of the valve body


12


also varies. Therefore, if a current of a pre-set waveform is used as an instruction current to the upper coil


50


and the lower coil


54


, it becomes impossible to appropriately drive the valve body


12


due to variations in the external disturbances in some cases.





FIG. 3

shows waveforms of lift of the valve body


12


moving from the completely closed position to the fully open position when an external disturbance on the valve body


12


varies under a condition that the waveform of the instruction current to the lower coil


54


is fixed. In

FIG. 3

, a curve A indicates an optimal waveform of valve lift in which the displacement velocity of the valve body


12


becomes substantially zero when the valve body


12


reaches the fully open position. A curve B indicates a waveform of valve lift in which a force acting on the valve body


12


in the opening direction becomes excessively large (that is, the external disturbance in such a direction as to impede the displacement of the valve body


12


is less in the curve B than in the curve A) and, therefore, the displacement velocity of the valve body


12


when the valve body


12


reaches the fully open position is relatively large. In the case of the curve B, the armature


46


comes into contact with the lower core


52


at a relatively high velocity, so that an increased level of operation noise of the electromagnetic drive valve


10


results. A curve C in

FIG. 3

indicates a waveform of valve lift in which the force acting on the valve body


12


in the opening direction is insufficient (that is, the external disturbance in such a direction as to impede the displacement of the valve body


12


is greater in the curve C than in the curve A) and, therefore, the valve body


12


does not reach the fully open position. In the case of the curve C, it becomes impossible to open and close the valve body


12


.




As indicated in

FIG. 3

, the lift of the valve body


12


at the elapse of a predetermined time T


0


following the output of the request to open the valve body


12


(hereinafter, referred to as “reference lift Lbase”) varies as in L


1


, L


2


, L


3


in accordance with the external disturbances affecting the valve body


12


, that is, in accordance with the kinetic energy that is lost by the valve body


12


. That is, as the kinetic energy lost by the valve body


12


becomes less, the reference lift Lbase becomes greater, and it becomes more appropriate to determine that the electromagnetic force applied to the armature


46


needs to be reduced. The magnitude of kinetic energy applied to the armature


46


by electromagnetic attraction force depends on the waveform of the instruction current supplied to each coil. Therefore, in the embodiment, the waveform of the instruction current I is determined based on the reference lift Lbase of the valve body


12


.




This and below-described embodiments are described in conjunction with the displacement of the valve body


12


from the completely closed position to the fully open position. However, techniques described herein are also applicable in similar manners to the displacement of the valve body


12


from the fully open position to the completely closed position.





FIGS. 4A

to


4


D indicate a relationship between the reference lift Lbase and the pause period Tp, a relationship between the reference lift Lbase and the attraction period Tatt, a relationship between the reference lift Lbase and the attraction current Iatt, and a relationship between the reference lift Lbase and the hold current Ihold, respectively. These relationships were empirically determined. In the relationships between the parameters, the valve body


12


reaches the fully open position at a displacement velocity substantially reduced to zero (as indicated by the curve A in FIG.


3


), under conditions where various external disturbances affect the valve body


12


.




The electromagnetic attraction force applied to the armature


46


depends on the total amount of attraction current Iatt supplied, that is, the product of multiplication of the attraction current Iatt and the attraction period Tatt. Therefore, the attraction period Tatt and the attraction current Iatt are set so that they decrease with increases in the reference lift Lbase as indicated in

FIGS. 4B and 4C

. The pause Tp and the hold current Ihold are kept substantially constant regardless of the reference lift Lbase. However, since the electrification start timing can be delayed further as the external disturbance on the valve body


12


becomes smaller in magnitude, the pause period Tp is set so as to gradually decrease slightly with increases in the reference lift Lbase as indicated in FIG.


4


A. The hold current Ihold is kept at a constant value Ihold


0


regardless of the reference lift Lbase as indicated in FIG.


4


D. When the reference lift Lbase is L


1


, L


2


and L


3


, waveforms of the instruction current I defined byparameters (Tp


1


, Tatt


1


, Iatt


1


, Ihold


0


), (Tp


2


, Tatt


2


, Iatt


2


, Ihold


0


), and (Tp


3


, Tatt


3


, Iatt


3


, Ihold


0


) are used, respectively, as indicated in

FIGS. 4A

to


4


D.




By setting the parameters (Tp, Tatt, Iatt, Ihold) based on the reference lift Lbase, the embodiment is able to compensate for variations in the external disturbances and, therefore, provide an optimal waveform of the instruction current I. That is, the embodiment is able to reliably open and close the valve body


12


without increasing the operation noise level of the electromagnetic drive valve


10


.




It is to be noted herein that when the valve body


12


is moved from the completely closed position to the fully open position, the valve body


12


can be moved to a point beyond the neutral position (i.e., a position in the valve opening direction from the neutral position) by the force from the upper spring


40


and the lower spring


32


even if no electromagnetic force is applied to the armature


46


. Furthermore, in order to efficiently apply electromagnetic force to the armature


46


, it is effective to start electrifying the coil


50


or


54


of the upper core


48


or the lower core


52


, respectively, after the armature at


46


approaches the upper core


48


or the lower core


52


, respectively. Considering this, the pause period Tp is set so that the supply of the attraction current Iatt starts at a time point after the valve body


12


passes the neutral position.




When the valve body


12


is moved from the completely closed position to the fully open position, the differential pressure between the port


18


and the combustion chamber


14


decreases as the lift of the valve body


12


increases. When the valve body


12


comes close to the neutral position, the pressure in the port


18


and the pressure in the combustion chamber


14


become substantially equal. Therefore, after the valve body


12


passes the neutral position, substantially no variation of external disturbances caused on the valve body


12


by the differential pressure occurs.




If the predetermined time T


0


(see

FIG. 3

) is set such that the reference lift Lbase becomes slightly smaller than a half of the maximum lift of the valve body


12


(i.e., the distance between the completely closed position and the fully open position), it becomes possible to detect a reference lift Lbase in which variations of external disturbances caused by the differential pressure are reflected to a great extent in a condition where no electromagnetic force acts on the armature


46


. Therefore, it becomes possible to more appropriately set the waveform of the instruction current I in accordance with variations of external disturbances.




A construction for detecting the lift of valve body


12


in the embodiment will be described with reference to FIG.


5


.

FIG. 5

is a sectional view of the valve guide


26


in the embodiment taken along the axis thereof. In

FIG. 5

, a left-side half of the illustration shows a state in which the valve body


12


is at the completely closed position, and a right-side half of the illustration shows a state in which the valve body


12


is at the fully open position.




Referring to

FIG. 5

, the valve guide


26


is provided with a pair of gap sensors (e.g., of an eddy-current type)


100


,


102


that face each other across the valve shaft


24


in the direction of a diameter of the valve shaft


24


. Each of the gap sensors


100


,


102


is electrically connected to the ECU


70


, and outputs to the ECU


70


a voltage signal corresponding to the distance to an outer peripheral surface of the valve shaft


24


.




The valve shaft


24


has a tapered portion


104


that is progressively narrowed toward an upper side. The position of the tapered portion


104


is defined so that when the valve body


12


is at the completely closed position (in the left-side half of FIG.


5


), a portion near the larger-diameter end of the tapered portion


104


of the valve shaft


24


faces the gap sensors


100


,


102


, and so that when the valve body


12


is at the fully open position (in the right-side half of FIG.


5


), a portion near the smaller-diameter end of the tapered portion


104


faces the gap sensors


100


,


102


. Therefore, as the lift of the valve body


12


increases with movement from the completely closed position, the distance from each gap sensor


100


,


102


to the outer peripheral surface of the valve shaft


24


increases and, therefore, the output voltage V of the gap sensors


100


,


102


(a mean value of the output voltages of the sensors) gradually increases.





FIG. 6

indicates a relationship between the lift and the sensor output voltage V between the completely closed position and the fully open position. As indicated by a line (a) in

FIG. 6

, the output voltage V increases as the lift of the valve body


12


increases. However, if a zero point variation or a gain due to a temperature drift of the gap sensors


100


,


102


occurs, the output voltage V changes while the lift remains the same, as indicated by a line (b). Therefore, a normalized value Vs of the output voltage V is calculated from a value of the output voltage V provided when the valve body


12


is at the completely closed position, that is, a minimum value Vmin of the output voltage V, and a value of the output voltage V provided when the valve body


12


is at the fully open position, that is, a maximum value Vmax of the output voltage V, as in the following equation:






Vs=(V−Vmin)/(Vmax−Vmin)







FIG. 7

indicates a relationship between the lift of the valve body


12


and the normalized value Vs. As indicated in

FIG. 7

, the normalized value Vs changes within the range of 0 to 1 corresponding to the displacement of the valve body


12


between the completely closed position and the fully open position. Therefore, the use of the normalized value Vs makes it possible to precisely detect the amount of lift of the valve body


12


without being affected by the temperature drift of the gap sensors


100


,


102


.




The mean value of the output voltages of the gap sensors


100


,


102


is used as the output voltage V. Therefore, even if the valve shaft


24


shifts in a direction of diameter of the valve shaft


24


and therefore changes the output voltages of the gap sensors


100


,


102


, the effect of the output voltage changes is canceled out.




The normalized value Vs is normalized so that the value Vs becomes zero when the valve body


12


is at the completely closed position. Therefore, the lift of the valve body


12


is always detected with reference to the completely closed position. Hence, even if the valve body


12


thermally expands so that the position of the tapered portion


104


relative to the gap sensors


100


,


102


changes, the lift of the valve body


12


can be accurately detected without being affected by the positional change.




The lift of the valve body


12


may also be detected by employing a different construction as described below.

FIG. 8

shows a construction in which instead of the tapered portion


104


shown in

FIG. 5

, a recess


106


having a rectangular sectional shape is formed in the valve shaft


24


. The position of the recess


106


is defined so that when the valve body


12


is at the completely closed position (in a left-side half of FIG.


8


), a lower step portion


106


a of the valve shaft


24


faces a central portion of each gap sensor


100


,


102


, and so that when the valve body


12


is at the neutral position, an upper step portion


106




b


faces a central portion of each gap sensor


100


,


102


. Therefore, when the valve body


12


is at the fully open position (in a right-side half in FIG.


8


), the upper step portion


106




b


of the valve shaft


24


is located below the gap sensors


100


,


102


. In this construction, as the valve body


12


is moved in the vicinity of the neutral position, the areas of the gap sensors


100


,


102


that face the recess


106


correspondingly change so that the output voltage V changes. As in the construction shown in

FIG. 5

, the use of the normalized value Vs obtained through normalization of the output voltage V based on its maximum and minimum values eliminates the effect of the temperature drift of the gap sensors


100


,


102


in the construction shown in FIG.


8


.





FIG. 9

indicates a relationship between the lift of the valve body


12


and the normalized value Vs in the construction as shown in FIG.


8


. As indicated in

FIG. 9

, when the valve body


12


moves in the vicinity of the neutral position, the normalized value Vs changes with a relatively large gradient in accordance with changes in the lift. In this case, the predetermined time T


0


(see

FIG. 3

) is set so that the reference lift Lbase is provided near the neutral position of the valve body


12


. Therefore, the construction as shown in

FIG. 8

also makes it possible to detect the reference lift Lbase based on the normalized value Vs with high precision.




The construction for detecting the lift of the valve body


12


is not limited to the constructions as shown in

FIGS. 5 and 8

. For example, the lift of the valve body


12


may also be detected by measuring the displacement of an upper end surface of the armature shaft


36


through the use of a gap sensor or a laser distance sensor.




The operation executed by the ECU


70


in this embodiment will be described with reference to FIG.


10


.

FIG. 10

is a flowchart illustrating a routine executed by the ECU


70


. This routine is a periodical interrupt routine activated at predetermined time intervals. When the routine is activated, the processing of step


150


is first executed.




In step


150


, the ECU


70


determines whether a request to open the valve body


12


is present. This processing is repeatedly executed until the open valve request is outputted. If the open valve request has been outputted (YES in step


150


), the process proceeds to step


152


.




In step


152


, the ECU


70


determines whether a predetermined time T


0


has elapsed following the output of the open valve request. If the predetermined time T


0


has elapsed (YES in step


152


), the process proceeds to step


154


.




In step


154


, the ECU


70


detects a lift of the valve body


12


with reference to the completely closed position (corresponding to the reference lift Lbase).




Subsequently in step


156


, the ECU


70


determines a pause period Tp, an attraction period Tatt, an attraction current Iatt, and a hold current Ihold from the reference lift Lbase based on the relationships indicated in

FIGS. 4A

to


4


D, whereby a waveform of the instruction current I to be supplied to the lower coil


54


is determined.




Subsequently in step


158


, the ECU


70


executes the processing of supplying the determined waveform of the instruction current I to the lower coil


54


. After the processing of step


158


ends, the present cycle of the routine ends.




A second embodiment of the invention will now be described. In this embodiment, a waveform of the instruction current I is determined based on the elapsed time (hereinafter, referred to as “reference elapsed time Tbase”) from the output of the open valve request to a time point at which the lift of the valve body


12


reaches a predetermined lift L


0


.





FIG. 11

, similar to

FIG. 3

, shows waveforms of lift of the valve body


12


moving from the completely closed position to the fully open position when an external disturbance on the valve body


12


varies to three different levels (A, B, C) under a condition that the waveform of the instruction current I to the lower coil


54


is fixed. As indicated in

FIG. 11

, the reference elapsed time Tbase changes to T


1


, T


2


, T


3


in accordance with the external disturbance on the valve body


12


, that is, in accordance with the kinetic energy lost by the valve body


12


. That is, as the kinetic energy lost by the valve body


12


becomes less, the reference elapsed time Tbase becomes less and it becomes more appropriate to determine that the electromagnetic force applied to the armature


46


needs to be reduced. In order to reflect variations of the external disturbances on the valve body


12


in the reference elapsed time Tbase, the predetermined lift L


0


is set so as to correspond substantially to the neutral position of the valve body


12


, as is the case with the predetermined time T


0


in the first embodiment.





FIGS. 12A

to


12


D indicate a relationship between the reference elapsed time Tbase and the pause period Tp, a relationship between the reference elapsed time Tbase and the attraction period Tatt, a relationship between the reference elapsed time Tbase and the attraction current Iatt, and a relationship between the reference elapsed time Tbase and the hold current Ihold, respectively. These relationships were empirically determined, as in

FIGS. 4A

to


4


D. In the second embodiment, the parameters Tp, Tatt, Iatt, Ihold are determined based on the relationships indicated in

FIGS. 12A

to


12


D.




The pause period Tp is set so that when the valve body


12


passes the neutral position, the supply of the hold current Ihold starts. Since the predetermined lift L


0


is set so as to correspond substantially to the neutral position of the valve body


12


, an increase in the reference elapsed time Tbase may cause the supply of the hold current Ihold to start before the displacement of the valve body


12


reaches the predetermined lift L


0


. To prevent such an event, the pause period Tp is set to larger values as the reference elapsed time Tbase increases, as indicated in FIG.


12


A.




The electromagnetic force to be applied to the armature


46


increases with increases of the reference elapsed time Tbase. Therefore, the attraction period Tatt and the attraction current Iatt are set to larger values as the reference elapsed time Tbase increases, as indicated in

FIGS. 12B and 12C

.




In contrast, the hold current Ihold hardly affects the waveform of lift of the valve body


12


. Therefore, the hold current Ihold is kept at a constant value Ihold


0


regardless of the reference elapsed time Tbase.





FIG. 13

illustrates a construction for detecting whether the lift of the valve body


12


has reached the predetermined lift L


0


. As shown in

FIG. 13

, a magnet


200


is disposed in an outer peripheral surface of a valve shaft


24


in this embodiment. An electromagnetic pickup


202


is disposed near the valve shaft


24


. The electromagnetic pickup


202


is retained to an upper end portion of a valve guide


26


by a retainer member


204


. An output signal of the electromagnetic pickup


202


is inputted to the ECU


70


. The magnet


200


and the retainer member


204


are disposed so that they face each other when the lift of the valve body


12


with reference to the completely closed position reaches the predetermined lift L


0


. Therefore, based on the output signal of the electromagnetic pickup


202


, the ECU


70


is able to detect the timing at which the lift of the valve body


12


with reference to the completely closed position reaches the predetermined lift L


0


. The magnet


200


may be provided in the armature shaft


36


, instead of the valve shaft


24


.




Thus, this embodiment requires a simpler construction to detect the reference elapsed time Tbase than the first embodiment, in which the reference lift Lbase is detected. The second embodiment may also adopt a construction as shown in

FIG. 5

or


8


to detect the amount of lift of the valve body


12


, as in the first embodiment.




The operation executed by the ECU


70


in this embodiment will be described with reference to FIG.


14


.

FIG. 14

is a flowchart illustrating a routine executed by the ECU


70


. The routine illustrated in

FIG. 14

is a periodical interrupt routine activated at predetermined time intervals. Processing steps comparable to those in the routine of

FIG. 10

are represented by comparable reference numerals in

FIG. 14

, and will not be described again. In the routine of

FIG. 14

, if it is determined in step


150


that the open valve request has been outputted, the process proceeds to step


252


.




In step


252


, the ECU


70


determines whether the lift of the valve body


12


has reached the predetermined lift L


0


. The processing of step


252


is repeatedly executed until the predetermined lift L


0


is reached. When the lift of the valve body


12


has reached the predetermined lift L


0


, the process proceeds to step


254


.




In step


254


, the ECU


70


detects an elapsed time following the output of the open valve request. The elapsed time detected in this step corresponds to the reference elapsed time Tbase.




Subsequently in step


256


, the ECU


70


determines a pause period Tp, an attraction period Tatt, an attraction current Iatt, and a hold current Ihold based on the reference elapsed time Tbase with reference to the relationships indicated in

FIGS. 12A

to


12


D. After that, the ECU


70


executes the processing of step


158


, and then ends the present cycle of the routine.




A third embodiment of the invention will now be described.




In this embodiment, a delay time is estimated based on the lift of the valve body


12


provided at the elapse of a predetermined time following the output of the request to open the valve body


12


. In accordance with the estimated delay time, the pause period Tp is increased.




As mentioned above, the core-retaining space


64


is supplied with lubricating oil for lubricating the bushes


60


,


62


and the armature shaft


36


. The lubricating oil deposits in the form of oil films on surfaces of the armature


46


, the upper core


48


and the lower core


52


. Therefore, when the armature


46


separates from the upper core


48


(that is, when the valve body


12


starts to lift from the completely closed position), the surface tension in oil films produces on the armature


46


a force that impedes displacement of the armature


46


. This force causes a time delay between the output of the request to open the valve body


12


and the start of displacement of the armature


46


and the valve body


12


. The magnitude of the time delay varies depending on the state of deposit of oil films and the like.




Due to the PWM control of the instruction current I to the upper coil


50


and the lower coil


54


performed by the drive circuit


56


, the value of current always fluctuate at small amplitudes even when the constant hold current Ihold is supplied. Therefore, when the instruction current I to the upper coil


50


is switched from the attraction current Iatt to the hold current Ihold in response to the open valve request, the value of the hold current Ihold varies depending on the timing of the switching. This also causes variation of the delay time of the start of displacement of the armature


46


and the valve body


12


.




A delay occurs between the output of the request to open the valve body


12


and the actual start of displacement of the armature


46


and the valve body


12


, and the delay time (hereinafter, referred to as “delay time ΔT”) tends to vary. Therefore, if the instruction current I is supplied to the upper coil


50


and the lower coil


54


at the same timing (that is, if the pause period Tp is always kept fixed), the variation of the delay time ΔT fluctuates the position assumed by the valve body


12


at the time of the start of the supply of the attraction current Iatt. In this case, the electromagnetic force applied to the armature


46


changes due to changes in the distance between the armature


46


and the upper core


48


(or the lower core


52


). Therefore, there is a possibility that the displacement velocity of the valve body


12


when reaching the fully open position will increase, or that the valve body


12


will fail to reach the fully open position or the completely closed position.




In this embodiment, therefore, a delay time ΔT is estimated based on the lift of the valve body


12


provided at the elapse of a predetermined time Ta following the output of the request to open the valve body


12


. In accordance with the delay time ΔT, the pause period Tp is increased.





FIG. 15A

shows waveforms of the lift of the valve body


12


moving from the completely closed position to the fully open position, wherein a solid line (


1


) shows a waveform without a delay time ΔT, and a broken line (


2


) shows a waveform with a delay time ΔT


1


, and a one-dot chain line (


3


) shows a waveform with a delay time ΔT


2


. In

FIG. 15A

, ΔT


1


<ΔT


2


.

FIGS. 15B and 15C

show waveforms of the instruction current I supplied to the upper coil


50


and the lower coil


54


, respectively.




As is apparent from the

FIG. 15A

, as the delay time ΔT increases, the lift of the valve body


12


provided at the elapse of the predetermined time Ta following the output of the open valve request, that is, following the start of supply of the attraction current Iatt to the upper coil


50


as indicated in

FIG. 15B

(hereinafter, referred to as “initial lift La”), decreases. Therefore, in this embodiment, the relationship between the initial lift La and the delay time ΔT is empirically determined as indicated in

FIG. 16

, and is stored beforehand. With reference to the stored relationship, the delay time ΔT is estimated from the initial lift La. Then, a value obtained by adding the delay time ΔT to a value of the pause period Tp that provides an optimal waveform of valve lift when the delay time ΔT is zero (hereinafter, referred to as “reference pause period Tp


0


”) is used as an actual pause period Tp. Therefore, the supply of the attraction current Iatt can be started at a position of a constant lift of the valve body


12


regardless of the magnitude of the delay time ΔT.




By increasing the pause period Tp in accordance with the delay time ΔT, the embodiment is able to start supplying the attraction current Iatt at a time point at which the valve body


12


reaches a fixed position, regardless of the delay time ΔT. Therefore, the embodiment is able to control the displacement velocity of the valve body


12


at or near the fully open position to a reduced velocity so as to reduce the operation noise level of the electromagnetic drive valve


10


while ensuring the displacement of the valve body


12


to the fully open position.




As mentioned in conjunction with the first and second embodiments, the waveform of lift of the valve body


12


also changes due to fluctuations of the external disturbances on the valve body


12


. However, the effect of the external disturbances on the lift of the valve body


12


is small immediately after the valve body


12


starts moving from the completely closed position. Therefore, in order to exclude the effect of external disturbances and estimate an accurate delay time ΔT, it is desirable to set the predetermined time Ta to as small a value as possible. However, if the predetermined time Ta is excessively small, there arises a possibility that the valve body


12


remains still at the elapse of the predetermined time Ta. Considering these points, the predetermined time Ta is set to as small a value as possible on condition that at the elapse of the set value of the predetermined time Ta, it can be determined, without a fail, that the valve body


12


has started moving from the completely closed position. In the electromagnetic drive valve


10


of this embodiment, the delay time ΔT is within the range of 0 to 0.5 ms, and therefore the predetermined time Ta is set to, for example, 1 ms.




The operation executed by the ECU


70


in this embodiment will be described with reference to FIG.


17


.

FIG. 17

is a flowchart illustrating a routine executed by the ECU


70


. The routine illustrated in

FIG. 17

is a periodical interrupt routine activated at predetermined time intervals. Processing steps comparable to those in the routine of

FIG. 10

are represented by comparable reference numerals in

FIG. 17

, and will not be described again. In the routine of

FIG. 17

, if it is determined in step


150


that the open valve request has been outputted, the process proceeds to step


352


.




In step


352


, the ECU


70


determines whether the predetermined time Ta has elapsed following the output of the open valve request. The processing of step


352


is repeatedly executed until the predetermined time Ta elapses. When it is determined in step


352


that the predetermined time Ta has elapsed, the process proceeds to step


354


.




In step


354


, the ECU


70


detects a lift of the valve body


12


(corresponding to the initial lift La).




Subsequently in step


356


, the ECU


70


determines a delay time ΔT based on the initial lift La by referring to the relationship indicated in FIG.


16


.




Subsequently in step


358


, the ECU


70


sets the pause period Tp to a value obtained by adding the delay time ΔT to the reference pause period Tp


0


.




Subsequently in step


360


, the ECU


70


executes the processing of supplying the lower coil


54


with a waveform of the instruction current I defined by using the pause period Tp set in the step


358


. After step


360


, the ECU


70


ends the present cycle of the routine.




Although in this embodiment, the pause period Tp is set based on the delay time ΔT, it is also possible to compensate for changes in the delay time ΔT by starting to supply the attraction current Iatt at a time point at which the valve body


12


reaches a fixed point near the neutral position.




A fourth embodiment of the invention will now be described.




The third embodiment is unable to determine a delay time ΔT if the delay time ΔT exceeds the predetermined time Ta. Therefore, in the fourth embodiment, the delay time ΔT is directly determined from the time elapsing before the lift of the valve body


12


reaches a predetermined lift Lb. That is, an elapsed time Tb


0


to a time point at which the lift of the valve body


12


reaches the predetermined lift Lb in a case where the delay time ΔT is zero is determined beforehand. A difference between the elapsed time Tb


0


and an actually measured elapsed time is determined as a delay time ΔT.




Therefore, it becomes possible to determine a delay time ΔT regardless of the magnitude of the delay time ΔT.





FIG. 18

is a flowchart illustrating a routine executed by the ECU


70


. The routine illustrated in

FIG. 18

is a periodical interrupt routine activated at predetermined time intervals. Processing steps comparable to those in the routine of

FIG. 17

are represented by comparable reference numerals in

FIG. 18

, and will not be described again. In the routine of

FIG. 18

, if it is determined in step


150


that the open valve request has been outputted, the process proceeds to step


452


.




In step


452


, the ECU


70


determines whether the lift of the valve body


12


has reached the predetermined lift Lb. The processing of step


452


is repeatedly executed until the predetermined lift Lb is reached. When it is determined in step


452


that the lift of the valve body


12


has reached the predetermined lift Lb, the process proceeds to step


454


.




In step


454


, the ECU


70


detects an elapsed time (elapsed time Tb) following the output of the open valve request.




Subsequently in step


456


, the ECU


70


determines a delay time ΔT based on the detected elapsed time Tb and the stored elapsed time Tb


0


(ΔT=Tb−Tb


0


). After step


456


, the ECU


70


executes the processing of steps


358


and


360


, and then ends the present cycle of the routine.




In the third and fourth embodiments, it is also possible to compensate for the effect of external disturbances on the valve body


12


by setting an attraction period Tatt and an attraction current Iatt based on the reference lift Lbase or the reference elapsed time Tbase as in the first or second embodiment, in addition to setting a pause period Tp based on the delay time ΔT.




A fifth embodiment of the invention will now be described.




This embodiment discriminates the effect of external disturbances on the valve body


12


and the effect of the delay time ΔT by using the displacement velocity of the valve body


12


, so that a further optimal waveform of the delay time ΔT can be provided.




As is apparent from

FIG. 3

or


11


, a change of the external disturbances causes a change in the waveform of lift of the valve body


12


. As the external disturbance increases, the gradient of the waveform of valve lift at a fixed lift decreases. Furthermore, as indicated in

FIG. 15A

, if the delay time ΔT changes, the waveform of valve lift shifts parallel to the axis of time. The gradient of the waveform at a fixed lift remains unchanged regardless of the value of the delay time ΔT. Therefore, the effect of the delay time ΔT is not reflected in the displacement velocity of the valve body


12


at a certain lift, but the effect of the external disturbances on the valve body


12


is reflected therein. In contrast, substantially only the effect of the delay time ΔT is reflected in the elapsed time to the predetermined lift Lb immediately after the start of lift of the valve body


12


.




Therefore, this embodiment estimates a delay time ΔT from the elapsed time Tb elapsing before the lift of the valve body


12


reaches the predetermined lift Lb, and determines a pause period Tp based on the delay time ΔT. Furthermore, the embodiment determines an attraction period Tatt and an attraction current Iatt based on a average velocity V


0


of the valve body


12


before the lift of the valve body


12


reaches the predetermined lift Lb, which corresponds to a position close to the neutral position.




It is to be noted herein that the displacement velocity of the valve body


12


becomes maximum in the vicinity of the neutral position. Therefore, the average velocity V


0


of the valve body


12


before the predetermined lift Lb corresponding to a point close to the neutral position reflects the effect of the external disturbance on the valve body


12


to a relatively great extent. Therefore, the use of the average velocity V


0


makes it possible to precisely compensate for the effect of changes in the external disturbance on the valve body


12


.





FIGS. 19A

to


19


C indicate a relationship between the average velocity V


0


and the attraction period Tatt, a relationship between the average velocity V


0


and the attraction current Iatt, and a relationship between the average velocity V


0


and the hold current Ihold, respectively. These relationships were obtained by empirically determining such values of the parameters Tatt, Iatt, Ihold as to provide optimal waveforms of valve lift under various conditions with different external disturbances on the valve body


12


.




As mentioned above, the displacement velocity of the valve body


12


during a fixed period decreases with increases of external disturbances that impede displacement of the valve body


12


(i.e., with increases of the kinetic energy lost by the valve body


12


). Therefore, as indicated in

FIGS. 19A and 19B

, the attraction period Tatt and the attraction current Iatt are set so as to increase with decreases in the average velocity V


0


. The hold current Ihold is kept at a constant value Ihold


0


regardless of the average velocity V


0


because the hold current Ihold has substantially no effect on the waveform of valve lift. As in the third and fourth embodiments, the pause period Tp is determined by adding a delay time ΔT to the reference pause period Tp


0


.





FIG. 20

is a flowchart illustrating a routine executed by the ECU


70


in this embodiment. Processing steps comparable to those in the routine of

FIG. 18

are represented by comparable reference numerals in

FIG. 20

, and will not be described again. In the routine of

FIG. 20

, after a pause period Tp is determined in step


358


, the process proceeds to step


500


.




In step


500


, the ECU


70


determines whether the lift of the valve body


12


has reached a predetermined lift Ld. The processing of step


500


is repeatedly executed until the predetermined lift Ld is reached. When it is determined in step


500


that the predetermined lift Ld is reached, the process proceeds to step


502


.




In step


502


, the ECU


70


detects an elapsed time (corresponding to the elapsed time Td) following the output of the request to open the valve body


12


.




Subsequently in step


504


, the ECU


70


calculates a average velocity V


0


as in the following equation:






V


0


=(Ld−Lb)/(Td−Tb)






Subsequently in step


506


, ECU


70


determines an attraction period Tatt and an attraction current Iatt based on the relationships indicated in

FIGS. 19A and 19B

, whereby a waveform of the instruction current I to be supplied to the lower coil


54


is determined.




Subsequently in step


508


, the ECU


70


executes the processing of supplying the waveform of the instruction current I determined in step


506


. After step


508


, the ECU


70


ends the present cycle of the routine.




Although in the embodiment, the pause period Tp is determined based on the elapsed time Tb to a time point at which the lift of the valve body


12


reaches the predetermined lift Lb, the pause period Tp may also be determined based on the initial lift La provided at the elapse of the predetermined time Ta following the output of the open valve request as in the third embodiment.




The waveform of the instruction current I may also be determined by using an instantaneous velocity of the valve body


12


at a time point at which the lift of the valve body


12


reaches the predetermined lift Ld, instead of using the average velocity V


0


. The velocity of the valve body


12


may be determined, for example, from the changing rate of the lift within a small time slot close to the time point at which the predetermined lift Ld is reached. It is also possible to provide a velocity sensor for directly detecting the velocity of the valve body


12


.




The embodiment determines an average velocity of the valve body


12


between two points on the course of displacement of the valve body


12


and, based on the average velocity, compensates for changes of the external disturbances on the valve body


12


. However, if the change of the displacement velocity of the valve body


12


caused by changes of external disturbances vary in a complicated manner depending on the position of the valve body


12


, it is difficult to completely compensate for the changes of external disturbances on the basis of the average velocity of the valve body


12


between two points. In such a case, therefore, the waveform of the instruction current I may be determined by using the lift of the valve body


12


detected at three or more points.




Although the first to fifth embodiments use a waveform of the instruction current I as shown in

FIG. 2A

, the waveform of the instruction current I is not limited to that shown in FIG.


2


A. For example, a waveform in which the attraction current Iatt changes in two or more steps may be used. In this case, too, the parameters that define the waveform of the instruction current I may be changed based on the position assumed by the valve body


12


at or after the elapse of a predetermined time, or the like.




As shown in

FIG. 1

, the ECU


70


is preferably implemented on a program3ed general purpose computer. However, the ECU


70


can also be implemented on a special purpose computer, a programmed microprocessor or microcontroller and peripheral integrated circuit elements, an ASIC or other integrated circuit, a digital signal processor, a hardwired electronic or logic circuit such as a discrete element circuit, a programmable logic device such as a PLD, PLA, FPGA or PAL, or the like. In general, any device, capable of implementing a finite state machine that is in turn capable of implementing the flowcharts shown in

FIGS. 10

,


14


,


17


,


18


and


20


, can be used to implement the ECU


70


.




While the invention has been described with reference to preferred embodiments thereof, it is to be understood that the invention is not limited to the disclosed embodiments or constructions. On the contrary, the invention is intended to cover various modifications and equivalent arrangements. In addition, while the various elements of the disclosed invention are shown in various combinations and configurations, which are exemplary, other combinations and configurations, including more, less or only a single embodiment, are also within the spirit and scope of the invention.



Claims
  • 1. An electromagnetic drive valve, comprising:a valve body that is movable between a first displacement end and a second displacement end based on a displacement request; an electromagnet that attracts an armature that cooperates with the valve body; a current supply that supplies a current to the electromagnet; a position detector that detects a position of the valve body between the first displacement end and the second displacement end when the valve body is moved from the first displacement end toward the second displacement end; and a controller that changes a waveform of the current to be supplied from the current supply to the electromagnet, based on at least the position of the valve body detected by the position detector, wherein the position detector at least detects the position of the valve body at an elapse of a first predetermined time after an output of the displacement request and at an elapse of a second predetermined time after the output of the displacement request, the second predetermined time being longer than the first predetermined time.
  • 2. An electromagnetic drive valve according to claim 1, further comprising a velocity detector that detects a velocity of the valve body when the valve body is between the position detected by the position detector and the second displacement end,wherein the controller changes the waveform of the current to be supplied from the current supply to the electromagnet, based on at least the position detected by the position detector and the velocity detected by the velocity detector.
  • 3. An electromagnetic drive valve according to claim 1, further comprising a time detector that detects an elapsed time from an output of the displacement request to a time point at which the valve body reaches at least one position located between the first displacement end and the second displacement end,wherein the controller changes the waveform of the current to be supplied from the current supply to the electromagnet, based on at least the elapsed time detected by the time detector, and wherein the controller changes at least one of a timing of starting to supply the current, an amount of the current, and a duration of supplying the current.
  • 4. An electromagnetic drive valve according to claim 1, wherein the controller changes at least one of a timing of starting to supply the current, an amount of the current, and a duration of supplying the current.
  • 5. An electromagnetic drive valve according to claim 1, further comprising a velocity detector that detects a velocity of the valve body at least at one position located between the first displacement end and the second displacement end after the displacement request is output,wherein the controller changes the waveform of the current to be supplied from the current supply to the electromagnet, based on at least the velocity detected by the velocity detector.
  • 6. An electromagnetic drive valve according to claim 5, wherein the controller changes at least one of a timing of starting to supply the current, an amount of the current, and a duration of supplying the current.
  • 7. An electromagnetic drive valve, comprising:a valve body that is movable between a first displacement end and a second displacement end based on a displacement request; an electromagnet that attracts an armature that cooperates with the valve body; a current supply that supplies a current to the electromagnet; a position detector that detects a position of the valve body between the first displacement end and the second displacement end when the valve body is moved from the first displacement end toward the second displacement end; a controller that changes a waveform of the current to be supplied from the current supply to the electromagnet, based on at least the position of the valve body detected by the position detector; and a time detector that detects an elapsed time from an output of the displacement request, to a time point at which the valve body reaches at least one position located between the first displacement end and the second displacement end, wherein the controller changes the waveform of the current to be supplied from the current supply to the electromagnet, based on at least the elapsed time detected by the time detector, and wherein the time detector at least detects a first elapsed time to a first time point at which the valve body reaches a position that is located at a first distance from the first displacement end, and a second elapsed time to a second time point at which the valve body reaches a second position that is located at a second distance from the first displacement end, the second distance being greater than the first distance.
  • 8. An electromagnetic drive valve according to claim 1, further comprising a velocity detector that detects a velocity of the valve body when the valve body reaches a position that is located at a predetermined distance from the at least one position at which the time detector detects the elapsed time,wherein the controller changes the waveform of the current to be supplied from the current supply to the electromagnet, based on at least the elapsed time detected by the time detector and the velocity of the valve body detected by the velocity detector.
  • 9. An electromagnetic drive valve according to claim 7, wherein the controller changes at least one of a timing of starting to supply the current, an amount of the current, and a duration of supplying the current.
  • 10. A method for controlling an electromagnetic drive valve including a valve body that is movable between a first displacement end and a second displacement end based on a displacement request and an electromagnet that attracts an armature that cooperates with the valve body, the method comprising:supplying a current to the electromagnet; detecting a position of the valve body between the first displacement end and the second displacement end when the valve body is moved from the first displacement end toward the second displacement end; and changing a waveform of the current to be supplied to the electromagnet, based on at least the detected position of the valve body, wherein detecting the position of the valve body at least includes detecting the position of the valve body at an elapse of a first predetermined time after an output of the displacement request and at an elapse of a second predetermined time after the output of the displacement request, the second predetermined time being longer than the first predetermined time.
  • 11. A method according to claim 10, further comprising detecting a velocity of the valve body when the valve body is between the detected position and the second displacement end,changing the waveform of the current to be supplied from the current supply to the electromagnet, based on at least the detected position and the detected velocity.
  • 12. A method according the claim 10, further comprising detecting an elapsed time from an output of the displacement request to a time point at which the valve body reaches at least one position located between the first displacement end and the second displacement end; andchanging the waveform of the current to be supplied to the electromagnet, based on at least the detected elapsed time, wherein changing the elapsed time includes detecting a first at least one of a changing timing of starting to supply the current, changing an amount of the current, and changing a duration of supplying the current.
  • 13. A method according to claim 10, wherein changing the waveform includes changing at least one of a timing of starting to supply the current, an amount of the current, and a duration of supplying the current.
  • 14. A method according to claim 10, further comprising detecting a velocity of the valve body at least at one position located between the first displacement end and the second displacement end after the displacement request is outputted, andchanging the waveform of the current to be supplied changing the waveform includes to the electromagnet, based on at least the detected velocity.
  • 15. A method according to claim 14, wherein changing the waveform includes at least one of changing a timing of starting to supply the current, changing an amount of the current, and changing a duration of supplying the current.
  • 16. A method for controlling an electromagnetic drive valve including a valve body that is movable between a first displacement end and a second displacement end based on a displacement request and an electromagnet that attracts an armature that cooperates with the valve body, the method comprising:supplying a current to the electromagnet; detecting a position of the valve body between the first displacement end and the second displacement end when the valve body is moved from the first displacement end; changing the waveform of the current to be supplied to the electromagnet, based on at least the detected position of the valve body detecting an elapsed time from an output of the displacement request to a time point at which the valve body reaches at least one position between the first displacement end and the second displacement end; and changing the waveform of the current to be supplied to the electromagnet, based on at least the detected elapsed time, wherein detecting the elapsed time at least includes detecting a first elapsed time to a first time point at which the valve body reaches a first position that is located at a first distance from the first displacement end, and detecting a second elapsed time to a second time point at which the valve body reaches a second position that is located at a second distance from the first displacement end, the second distance being greater than the first distance.
  • 17. A method according to claim 16, further comprising detecting a velocity of the valve body when the valve body reaches a position that is located at a predetermined distance from the at least one position at which the elapsed time is detected, andchanging the waveform of the current to be supplied to the electromagnet, based at least on the detected elapsed time detected by the time detector and the detected velocity of the valve body.
  • 18. An electromagnetic drive valve, comprising:a valve body that is movable between a first displacement end and a second displacement end based on a displacement request; an electromagnet that attracts an armature that cooperates with the valve body; a current supply that supplies a current to the electromagnet; a position detector that detects a position of the valve body between the first displacement end and the second displacement end when the valve body is moved from the first displacement end toward the second displacement end; and a controller that changes a waveform of the current to be supplied from the current supply to the electromagnet, based on at least the position of the valve body detected by the position detector, wherein the controller takes the reference lift (Lbase) as the variable, in advance memorizes relationships between the reference lift (Lbase) and a pause period (Tp), between the reference lift (Lbase) and an attraction period (Tatt), between the reference lift (Lbase) and an attraction current (Iatt), and the reference lift (Lbase) and a hold current (Ihold), and changes the waveform of the current based on the relationships.
  • 19. A method for controlling an electromagnetic drive valve including a valve body that is movable between a first displacement end and a second displacement end based on a displacement request and an electromagnet that attracts an armature that cooperates with the valve body, the method comprising:supplying a current to the electromagnet; detecting a position of the valve body between the first displacement end and the second displacement end when the valve body is moved from the first displacement end toward the second displacement end; changing a waveform of the current to be supplied to the electromagnet, based on at least the detected position of the valve body; and taking the reference lift (Lbase) as the variable, in advance memorizing relationships between the reference lift (Lbase) and a pause period (Tp), between the reference lift (Lbase) and an attraction period (Tatt), between the reference lift (Lbase) and an attraction current (Iatt), and the reference lift (Lbase) and a hold current (Ihold), and changing the waveform of the current based on the relationships.
  • 20. An electromagnetic drive valve, comprising:a valve body that is movable between a first displacement end and a second displacement end based on a displacement request; an electromagnet that attracts an armature that cooperates with the valve body; a current supply that supplies a current to the electromagnet; a position detector that detects a position of the valve body between the first displacement end and the second displacement end when the valve body is moved from the first displacement end toward the second displacement end; a controller that changes a waveform of the current to be supplied from the current supply to the electromagnet, based on at least the position of the valve body detected by the position detector; and a time detector that detects an elapsed time from an output of the displacement request to a time point at which the valve body reaches at least one position located between the first displacement end and the second displacement end, wherein the controller changes the waveform of the current to be supplied from the current supply to the electromagnet, based on at least the elapsed time detected by the time detector, and wherein the controller takes the reference elapsed time (Tbase) as the variable, in advance memorizes relationships between the reference elapsed time (Tbase) and a pause period (Tp), between the reference elapsed time (Tbase) and an attraction period (Tatt), between the reference elapsed time (Tbase) and an attraction current (Iatt), and the reference elapsed time (Tbase) and a hold current (Ihold), and changes the waveform of the current based on the relationships.
  • 21. A method for controlling an electromagnetic drive valve including a valve body that is movable between a first displacement end and a second displacement end based on a displacement request and an electromagnet that attracts an armature that cooperates with the valve body, the method comprising:supplying a current to the electromagnet; detecting a position of the valve body between the first displacement end and the second displacement end when the valve body is moved from the first displacement end toward the second displacement end; detecting an elapsed time from an output of the displacement request to a time point at which the valve body reaches at least one position located between the first displacement end and the second displacement end; changing the waveform of the current to be supplied to the electromagnet, based on at least the detected position of the valve body and the detected elapsed time; and taking the reference elapsed time (Tbase) as the variable, in advance memorizing relationships between the reference elapsed time (Tbase) and a pause period (Tp), between the reference elapsed time (Tbase) and an attraction period (Tatt), between the reference elapsed time (Tbase) and an attraction current (Iatt), and the reference elapsed time (Tbase) and a hold current (Ihold), and changing the waveform of the current based on the relationships.
Priority Claims (1)
Number Date Country Kind
11-130101 May 1999 JP
US Referenced Citations (7)
Number Name Date Kind
4485338 Matsuura et al. Nov 1984 A
4845416 Scholl et al. Jul 1989 A
5069422 Kawamura Dec 1991 A
5983847 Miyoshi et al. Nov 1999 A
6024059 Kamimaru et al. Feb 2000 A
6089535 Mizutani et al. Jul 2000 A
6152094 Kirschbaum Nov 2000 A
Foreign Referenced Citations (1)
Number Date Country
B2-7-111127 Nov 1995 JP