Information
-
Patent Grant
-
6305336
-
Patent Number
6,305,336
-
Date Filed
Friday, May 5, 200024 years ago
-
Date Issued
Tuesday, October 23, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Sughrue, Mion, Zinn, Macpeak & Seas, PLLC
-
CPC
-
US Classifications
Field of Search
US
- 123 9011
- 123 9015
- 123 9016
- 123 9017
- 123 906
- 123 9065
- 251 12901
- 251 1291
- 251 12915
- 251 12916
-
International Classifications
-
Abstract
An electromagnetic driving device of engine valve for internal combustion engine comprising an electromagnetic deriving mechanism includes a first and second electromagnets positioned opposite each other, an armature disposed in a gap formed between the electromagnets for moving therebetween, a follower having a first and second followers that are positioned opposite each other is for moving in relation to the armature, a valve associated with the armature for closing and opening an intake or exhaust passage, a first and second cams having gradually varied their profile are pivoted for contacting respective the first and second followers, a spring is disposed between the follower and the cams for urge the first and second cams toward the first and second followers, respectively. Thereby, the armature is prevented from colliding the electromagnet, and the valve capable of seating a valve seat smoothly and gently, so that the valve is possible to indicate an ideal valve lift characteristic at the end period of the valve. Therefore, this invention is possible to prevent noise, wearing and damage caused by the collision between the valve and the valve seat and between the armature and the electromagnet.
Description
BACKGROUND OF THE INVENTION
This invention relates to an electromagnetic driving device that operates an engine valve for an internal combustion engine of an automobile. This type of the electromagnetic driving devices have been proposed, for example the prior art disclosed in Japan unexamined publication (Koukai) No.8-21220, in which an intake valve slidably disposed on a cylinder head is operated by a magnetic force. Referring now to
FIG. 12
, there is an electromagnetic driving device that includes a driving mechanism
103
that controls the opening and closing status of an intake valve
102
. The intake valve
102
includes a valve portion
1002
a
that opens and closes an opening of an intake port
104
and a valve stem
102
b
that is integrated with an upper end of the valve portion
102
a.
The electromagnetic driving mechanism
103
comprises an armature
106
that is encased in a casing
105
fixed on the cylinder head
100
, is shaped like a plate, and is couple with the upper end of the valve stem
102
b
, and a pair of electromagnets. In particular, a closing-electromagnetic
107
and an opening-electromagnetic
108
are housed in the respective upper and lower portion of the casing
105
and are placed opposite side of the armature
106
for attracting the armature
106
so as to open and close the intake port
104
. An armature spring
109
is installed between an upper wall of the casing
105
and an upper surface of the armature
106
and urges the valve
102
to close the opening of the intake port
104
. Similarly, a valve spring
110
is interposed between a concave portion
101
of the cylinder head
100
and a lower surface of the armature
106
, and urges the valve
102
to close the opening of the intake port
104
. Further, each coil of the closing and opening-electromagnets
107
,
108
is energized through an amplifier
111
according to a control signal produced by an electronic control unit
112
. The electronic control unit
112
produces the control signal that controls a power-supply to the closing and opening-electromagnets
107
,
108
based on any of plural detected signals, such as an engine revolution detected by an engine revolution sensor
113
and a temperature of coolant detected by the thermometer
114
. Also, a power source designated
115
supplies a power to each coil of the closing and opening-electromagnets
107
,
108
. Thereby, the spring forces of the valve and armature spring
109
,
110
and the attracting forces of the electromagnetic
107
,
108
are retained in respective springs
109
,
110
as a potential energy. With this, the valve
102
is alternatively attracted and released by one of the closing and opening electromagnets
107
,
108
to open or close the opening of the intake port
104
using that potential energy.
In the prior art, however, the attracting force of the closing and opening-electromagnets
107
,
108
is larger than the spring forces of the armature and valve spring
109
,
110
urging the armature
106
against respective attracting forces, so that the end of the valve portion
102
a
might collide with a valve seat
104
a
of the cylinder head when the valve
102
closes the opening of the intake port, and the armature
106
might collide with the opening-electromagnetic
108
when the valve
102
opens the opening of the intake port. Referring to
FIG. 13A
,
13
B, there is shown the principle of the attracting force for the closing and opening-electromagnets
107
,
108
. First,
FIG. 13B
shows the characteristics of the spring force between the attracting force of the electromagnets
107
,
108
and the spring forces of the armature and valve spring
109
,
110
when the valve
102
closes the opening of the intake port, the armature
106
is attracted to the closing-electromagnetic
107
. Thereby, the valve spring
110
is extended and the armature spring
109
is compressed, so that a spring force of the armature spring
109
is accumulated therein. Next when the valve
102
opens the opening of the intake port, the closing electromagnet is de-energized, and alternatively the opening-electromagnet
108
is energized, thereby the armature
106
is attracted to the opening-electromagnetic
108
. Therefore, the armature spring
109
is extended and the valve spring
110
is compressed, so that a spring force of the valve spring
110
is accumulated therein. Namely, respective accumulated forces of the armature and valve spring
109
,
110
affects the armature
106
to reduce the speed of the armature
106
approaching the electromagnets
107
,
108
. On the other hand, because the attracting force of the electromagnet is increased indirectly by the second power of a distance between the core of the electromagnets
107
a
,
108
a
, the attracting forces of the electromagnets are suddenly increased when the armature
106
is close to the electromagnets. Therefore, since the accumulated spring forces are not large enough to reduce the increased attracting force of the electromagnetic, the armature
106
is suddenly urged toward the one of the electromagnets
107
,
108
when the armature
106
approaches close to one of the electromagnets
107
,
108
. As seen in
FIG. 13A
, due to a sudden increased attracting force of the electromagnets
107
,
108
, the valve
102
collides with the valve seat
104
a
, when the valve closes the opening of the intake port, and the armature
106
collides with the opening-electromagnet
108
, when the valve
102
opens it. Thereby, such a collision causes not only noise but also might cause wear and a fracture of the armature
106
and the valve seat
104
a.
Moreover, the prior art requires an arrangement that balances the force between the attracting force of the closing-electromagnet
107
and the armature spring
109
, in order to make the valve portion
102
a
urged toward the valve seat
104
a
with an appropriate force. However, since a gap between the armature
106
and the core of the electromagnet
107
a
is varied because of wear of the armature
106
, the valve springs
109
,
110
and the valve seat
104
a
and a heat expansion of the valve stem
102
b,
thereby the attracting force is also varied from the required value. Thus, the gap will occur between the valve portion
102
a
and the valve seat
104
a,
so that the valve portion
102
a
might not be capable of closing the opening of the intake port
104
tightly and might be covered with foreign matter. If so, the valve also might be melted since the foreign matter prevents dissipating heat therefrom.
Also, method of assembly of the prior art structure of
FIG. 12
will be described. At first the valve
102
is inserted in the cylinder head
101
from the opening of the intake port
104
a.
Then, the opening-electromagnet
108
is disposed on the cylinder head
101
. Finally, the armature
106
is coupled with the end of the valve stem
102
b
with installing the armature and valve springs
109
,
110
. Therefore, the prior art requires that assembly has to be performed using on the cylinder head
101
, and an accurate arrangement of upper and lower position of the armature
106
with respect to the electromagnets
107
,
108
. Accordingly, the prior art increases the cost of the manufacturing and manufacturability.
SUMMARY OF THE INVENTION
It is, therefore, an object to the present invention is to provide an improved electromagnetic driving device for a engine valve which is capable of preventing a collision between a valve and a valve seat of a cylinder head, and a collision between an armature and an electromagnet. Another object of the invention is to provide an improved electromagnetic driving device for an engine valve that can be assemble easily and be installed to the cylinder head.
In order to achieve these and other objects, there is provided an electromagnetic driving device for an engine that comprises an electromagnetic driving mechanism having first and second electromagnets that are placed on opposite sides of an armature, a controller that controls magnetic forces of the electromagnets in accordance with an engine condition for operating a movement of the armature, a follower member, having first and second follower surfaces that are opposite to each other, that is coupled with the armature, a valve that is linked with the armature for closing and opening an intake or exhaust passage, first and second cams having gradually varied profiles that are pivoted for contacting respective first and second follower surfaces, and a spring that urges the first and second cams toward first and second follower surfaces, respectively.
Other and further objects, features and advantages of the present invention will appear more fully from the following description.
BRIEF DESCRIPTION OF THE DRAWING
FIG. 1
is a vertical sectional drawing, showing an electromagnetic driving device for an engine valve in accordance with the first embodiment of the present invention.
FIG. 2
is a sectional view taken on line A—A of FIG.
1
.
FIG. 3A
is an enlarged drawing, showing a first cam of the first embodiment of the present invention.
FIG. 3B
is an enlarged drawing, showing a second cam of the first embodiment of the present invention.
FIG. 4
is a graph representation, showing a characteristic of a rotational degree of a cam with respect to a vertical stroke of an armature.
FIG. 5
is a vertical sectional drawing, showing a valve open state of the first embodiment of the present invention.
FIG. 6
is a vertical sectional drawing, showing a valve close state of the first embodiment of the present invention.
FIG. 7A
is a graph, showing a characteristic of the timing of an intake valve opening and closing of an intake port of a cylinder head.
FIG. 7B
is a graph, showing a characteristic of a spring force of respective electromagnets and springs.
FIG. 8
is a fragmentary sectional drawing, showing a cam of an electromagnetic driving device in accordance with a second embodiment of the present invention.
FIG. 9
is a perspective view, showing a cam in accordance with the second embodiment of the present invention.
FIG. 10
is a vertical sectional view, showing an electromagnetic driving device of a third embodiment of the present invention.
FIG. 11
is a perspective view, showing a linkage between an end of valve and a follower of the third embodiment of the present invention.
FIG. 12
is a vertical sectional view, showing a conventional electromagnetic driving device.
FIG. 13A
is a graph, showing the timing of an intake valve opening and closing an intake port of a cylinder head in accordance with a prior art.
FIG. 13B
is a graph, showing a characteristic of a attracting force of respective electromagnets and a spring force of respective springs.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT OF THE INVENTION
An electromagnetic driving device for an engine valve, and in particular the electromagnetic driving device applied to an intake valve of internal combustion engine in accordance with preferred embodiments of the present invention, will be described with reference to the Figures.
FIG. 1
is a vertical sectional view of the first embodiment that shows the electromagnetic driving device that includes an intake valve
23
that opens and closes the intake port
22
formed in a cylinder head
21
.
FIG. 1
also shows an electromagnetic driving mechanism
24
that operates the intake valve
23
in order to open and close the intake port
22
according to an engine condition, and a brake mechanism
25
that is disposed in a linkage between the electromagnetic driving mechanism
24
and the intake valve
23
. The intake valve
23
, having a valve portion
23
a
, is faced to a combustion chamber, and a valve stem
23
b
is integrated with an upper end of the valve portion
23
a
and is sliderably inserted in a valve guide
26
. The intake valve
23
closes the intake port when the valve portion
23
a
seats a circular-shaped valve seat
22
a.
On the other hand, as the valve portion
23
a
is apart from the valve seat
22
a,
the intake valve
23
opens the intake port
22
.
The intake valve
23
is also urged to close the intake port
22
by the valve spring
28
that is interposed between a retainer
23
d
fixed at an end of valve stem
23
c
and a concave portion
27
formed in the cylinder head
21
.
The electromagnetic driving device
24
includes an armature
30
shapes like a plate, a pair of electromagnets, a closing-electromagnet
31
and a opening-electromagnet
32
, are placed opposite side of the armature
30
and are encased in a casing
29
disposed on the cylinder head
21
.
The armature
30
is capable of moving within a gap formed between the electromagnets
31
,
32
, and an armature spring
33
is installed on an upper surface of the armature
30
and urges the armature
30
in an opening direction of intake valve
23
.
As shown
FIG. 1
, the casing
29
having a casing body
29
a
that is fixed on the cylinder head
21
by means of four bolts
34
, and is covered with a casing cover
29
b
made of non magnetic material through a plurality of screws
35
. A casing holder
36
made of non magnetic material is inserted in an inner circumference of the casing cover
29
b,
and an upper opening of the casing cover
29
b
is covered with a lid
37
made of non-magnetic material. The lid
37
is provided with a closing-electromagnet
31
on an inner surface thereof and an air hole
37
a
at its center portion for establishing an air communication between an inside and outside of the casing cover
29
b.
The opening-electromagnet
32
is fixed on a bottom of the casing holder
36
a
so as to face to the closing-electromagnet
31
affixed to the lid
37
.
An upper and lower surface of the armature
30
face the respective closing and opening-electromagnet
32
,
33
. An upper end of guide rod
38
a
is coupled with a center portion of the armature
30
through a screw, and a lower end of guide rod
38
is integrated with a follower
45
of the brake mechanism
25
. The guide rod
38
is slidably inserted in a cylindrical guide
39
so that an axis X of the guide rod
38
a
is coaxial with an axis Y of the intake valve
23
.
The closing and opening-electromagnets
31
,
32
and provided with fixing cores
31
a
,
32
a
that are formed with a U-shape cross section and are disposed on opposite sides of the armature
30
. The electromagnetic coils
31
b
,
32
b
are wound around an inner wall of the fixing cores
31
a,
32
a
and are energized according to an energized signal or a de-energized signal from an electric control unit
40
for attracting the armature
30
upwardly or downwardly.
The armature spring
33
is interposed between an upper surface of the armature
30
and an under surface of the lid
37
, and a spring force of the armature spring
33
is designed so as that the armature
30
is positioned at a midpoint between the electromagnets
31
,
32
when both of the electromagnets
31
,
32
are de-energized. In that situation, the intake valve
23
is also kept at substantially midpoint between maximum and zero valve lifts.
The electronic control unit
40
alternatively and repeatedly outputs the energized and de-energized signals to the respective closing and opening-electromagnets
31
,
32
. In order to determine the energized and de-energized signals, a crank sensor
41
detecting a rotational degree of the crank, an engine revolution sensor
42
detecting an engine revolution, a thermometer
31
detecting a temperature of the closing-electromagnets
31
, and an air flow meter
44
detecting an engine load are provided, and the outputs of these sensors are fed to the electronic control unit
40
. A signal indicating a rotational crank degree from the crank sensor
41
is used for bringing opening and closing timing of the intake valve
23
into sync with the rotational timing of the crank shaft. A signal indicating a revolution of the engine from the engine revolution sensor
42
, that is, a revolution of crank shaft, is used for calculating permissible attraction time of the electromagnets
31
,
32
. A signal indicating a temperature of the closing-electromagnet
31
from the thermometer
43
is used for regulating a increasing resistance of the electromagnetic coil
31
b
from the increasing temperature thereof. A signal indicating a load of the engine from the air flow meter
44
is used for controlling the appropriate opening and closing timing of the intake valve
23
according to an engine condition.
As shown in FIG.
1
and
FIG. 2
, the braking mechanism
25
includes the follower
45
that is integrated with the lower end
38
b
of the guide rod
38
, first and second swing cams
46
,
47
that are rotatably supported on an inside of the follower
45
, and first and second coil springs
48
,
49
that urge the first and second swing cams
46
,
47
toward respective first and second surfaces
45
a
,
45
b
of the follower
45
.
The follower
45
is substantially shaped like a rectangle or a square and comprises an upper and lower portions of the follower
45
that is provided with the respective first and second follower surfaces
45
a
,
45
b
so as to face each other. The lower end of the guide rod
38
is integrated with the upper portion of the follower
45
, and a protrusion
45
c
formed on the lower portion of the follower
45
is contacted with the stem end
23
c
of the valve stem
23
b.
As illustrated in
FIG. 2
, each first and second swing cam
46
,
47
is rotatably supported on a cam support shaft
51
that penetrates respective support holes
46
a
,
47
a
formed in the first and second swing cam
46
,
47
. Each end of the cam support shaft
51
is supported on a boss portion
50
a
,
50
b
of the casing
29
located an on opposite side of the first and second cams
46
,
47
. Namely, the first and second swing cam
46
,
47
are supported coaxially on the cam support shaft
51
and adjacent to each other with slidable contact. Also, the axis Q of the cam support shaft
51
intersects with the axis X, Y of the guide rod
38
and the intake valve
23
, respectively. Moreover, as shown in FIG.
3
A and
FIG. 3B
, the first and second cams
46
,
47
are shaped substantially like an egg in cross section, and a first cam surface
52
formed on entire upper surface of the first cam
46
rotatably contacts with the first follower surface
45
a.
Similarly, a second cam surface
53
formed on entire lower surface of the second swing cam
47
contacts with the second follower surface
45
b.
Each first and second cam surface
52
,
53
has several cam profiles. The profiles include first and second base profiles
52
a
,
53
a
that are defined by a circle having a radius R
0
centered on the axis Q of the cam support shaft
51
, first and second ramp profiles
52
b
,
53
b
having gradually increased surfaces defined by radius of curvature R
1
centered on the axis Q and being continuously connected with the base profiles
52
a
,
53
a
, respectively, and first and second lifting profiles
52
c
,
53
c
having lifting surfaces that are defined by radius of curvature R
2
centered on the axis Q that are smaller than the radius of curvature R
1
and are continuously connected with the first and second ramp profiles
52
b
,
53
b
, respectively. There also are the third and fourth ramp profiles
52
d
,
53
d
having gradually increased surfaces that are defined by radius of curvature R
3
that are smaller than that of R
1
and continuously connected with the first and second lifting profiles, respectively, and first and second nose profiles
52
e
,
53
e
having gradually increased surfaces defined by a radius R
3
that are smaller than the radius of curvature R
1
and are continuously connected with the first and second lifting profile
52
d
,
53
d.
As shown
FIG. 4
, each of the valve lift profile of the first and second swing cams
46
,
47
with respected to rotation θ is designed with are S shape, and the first and second nose profile
52
e
,
53
e
are designed so as that a contacting distance between the first and second cam surfaces
52
,
53
and the first and second surfaces of the follower
45
a
,
45
b
is relatively shorter. Therefore, the shorter contacting distance is possible to make the follower member
45
compact and able to contact with the first and second swing cams
46
,
47
smoothly when a vertical moving direction of the follower member
45
is changed. As illustrated in FIG.
5
and
FIG. 6
, first and second gaps Go, Gc are formed between the electromagnets
31
,
32
and the armature
30
when the base profiles
52
a
,
53
a
of the swing cams
46
,
47
are contacted with the respective follower surfaces
45
a
,
45
b
of the follower
45
. As seen in
FIG. 2
, the first and second springs
48
,
49
are wound around the cam support shaft
52
, and each end of the springs
48
a,
49
a
is retained in the respective boss portions
50
a
,
50
b.
The other end of the springs
48
b,
49
b
are secured to the center portion of nose of the swing cams
46
,
47
, respectively. Thereby, each of the swing cams
46
,
47
is urged resiliently against respective follower surfaces
45
a
,
45
b.
The manner of operation of the first embodiment of the electromagnetic driving device in connection with the drawing will be explained.
First, when the engine is stopped, the first and second electromagnets
31
,
32
are de-energized because no signals from electric control unit
40
is fed to the electromagnets
31
,
32
. Thereby, the armature
30
is positioned at a middle point of a gap S in balance between spring forces of the springs
28
,
33
. (See
FIG. 1
) Thus, the intake valve
23
is moved apart from the valve seat
22
a
and is lifted, indicating substantially a middle point between zero valve lift and maximum valve lift. In this state, each swing cam
46
,
47
is exerted against the respective first and second follower surfaces
45
a
,
45
b
by the first and second springs
48
,
49
, as seen in FIG.
2
.
Next, as seen in
FIG. 5
, when the engine is started, the electric controller
40
feeds the energized signals to the core
32
b
of the opening-electromagnet
32
, and the armature
30
is attracted toward the opening-electromagnet
32
and is also urged downwardly by the armature spring
33
. With this, the follower
45
is also moved downwardly by the guide rod
38
in accordance with the movement of the armature
30
, and the protrusion
45
c
of the follower
45
pushes the intake valve
23
downwardly to open the intake port
22
y
against the valve spring
28
.
On the other hand, when the intake valve
23
is operated in a closing state, the opening electromagnet
32
is de-energized, and the coil
31
b
of the closing electromagnet
31
is energized. (See
FIG. 6
)
Hence, the armature
30
is attracted to the closing-electromagnet
31
and is also urged upwardly by the valve spring
28
. Thus, the intake valve
23
is moved upwardly against the spring force of the armature spring
33
and is seated against the valve seat
22
a
to close the intake port
22
.
As a result, as the follower
45
is moved in a vertical direction, the first and second cam surface
52
,
53
of the swing cams
46
,
47
are swinging around the axis of the cam support shaft
51
and are contacted with respective the follower surface
45
a
,
45
b
against the spring force of the first and second springs
48
,
49
. Namely, as shown in
FIG. 7A
, the first and second swing cams
46
,
47
are moving in a clockwise or counterclockwise direction, so that the swing cams
46
,
47
make the intake valve
23
open and close smoothly at the end period of the movement thereof
As mentioned above, when the intake valve
23
is moved upwardly by attracting force of the closing-electromagnet
31
and the spring force of the valve spring
28
, a contacting point P between the second cam surface
53
and the second follower surface
45
b
is moved from the second lifting profile
53
d
to the base profile
53
a.
(See FIG.
5
and
FIG. 6
) Namely, when the intake valve closes the intake port
22
, as shown
FIG. 7
, the second spring
49
urges the follower
45
downwardly in the opposite direction of the movement of the intake valve
23
, and brakes the movement of the intake valve
23
at the end period of valve closing operation. That is, the braking function affects the movement of the armature
30
and the intake valve
23
and decreases the speeds of the movement of the armature
30
and the intake valve
23
through the second swing cam
47
and the second follower surface
45
b
during the end period of the closing stroke of the intake valve
23
. After that, the base profile
53
a
of the second swing cam surface
53
is contacted with the second follower surface
45
b
, so that the intake valve
23
is seated against the valve seat
22
a
gently and smoothly.
Similarly, the braking function (buffering function) affects the armature
30
and the intake valve
23
at the end period of the opening valve operation. In this situation, the contacting point P between the first swing cam
46
and the first follower surface
45
a
is moved from the lifting profile
52
d
to the base profile
52
a
, so that the first spring
48
urges the follower member
45
toward the opposite direction of the movement of the armature
30
. Therefore, the armature
30
is prevented from colliding with the opening-electromagnet
32
, and the intake valve
23
exhibits an ideal valve lift characteristic at the end period of the opening stroke thereof In brief, a turning moment on the follower
45
produced by swinging of respective first and second cams
46
,
47
performs a braking function at the end period of the opening and closing valve lift, so that a buffering effect is provided on the intake valve
23
.
As mention above, a resultant spring force of valve spring
28
, armature spring
33
, and respective first and second springs
48
,
49
acting on the armature
30
increases suddenly where the armature
30
is at upper and lower positions of the gap S between the electromagnets
31
,
32
. Namely, as shown in
FIG. 7B
, the sudden increase of resultant spring force performs as the braking function at the end period of opening and closing valve lift.
Thereby, as seen in
FIG. 7A
, especially in areas as shown by dotted-line circle of
FIG. 7A
, the intake valve
23
is capable of seating against the valve seat
22
a
smoothly and gently. Therefore, this invention makes it possible to prevent noise, wear and damage caused by the collision between the intake valve
23
and the valve seat
22
a
and between the armature
30
and the opening electromagnet
32
.
In addition, as illustrated in FIG.
5
and
FIG. 6
, since the gaps Go, Gc are formed between the upper and lower surfaces of the armature
30
and the respective closing and opening-electromagnets
31
,
32
at the uppermost and the lowermost position of the armature
30
, this invention makes it possible to prevent the collisions between the armature
30
and respective closing and opening electromagnets
31
,
32
.
Moreover, since the electromagnetic driving mechanism
24
is disposed separately from the intake valve
23
, the intake valve
23
is capable of seating the valve seat
22
a
tightly, even if a gap exists between the protrusion
38
b
and the end of the stem
23
c.
Therefore, the intake valve
23
seats the valve seat
22
a
stably and tightly.
Further, the intake valve
23
and the valve spring
28
are arranged in the conventional way. Therefore, the electromagnetic driving mechanism
24
and the braking mechanism
25
can be assembled in advance and installed on the cylinder head
21
easily.
Also, in the first embodiment of the present invention, since each of the first and second swing cams
46
,
47
is exerted toward respective first and second cam surfaces
45
a
,
45
b
by the first and second spring
48
,
49
, respectively, it is not necessary to manage respective clearances between the first and second follower surfaces
45
a
,
45
b
and the first and second cam surfaces
52
,
53
. As mentioned above, the first embodiment doesn't require a close tolerance to manufacture the swing cams
46
,
47
and the follower
45
so that the cost of manufacturing can be reduced.
Moreover, since the swing cams
46
,
47
are manufactured and designed with their cam profiles separately, the armature
30
can obtain an appropriate buffering effect at the uppermost and lowermost positions thereof.
Further, if wear is occurs between the first and second cams
52
,
53
and respective first and second follower surfaces
45
a
and
45
b
, the first and second cams
52
,
53
are always urged and contacted with respective follower surfaces
45
a
,
45
b
by the first and second spring
48
,
49
. With this, the braking function and the buffering effect are never decreased due to wear.
Moreover, the guide rod
38
is prevented from leaning effectively where the axis Q of the cam support shaft
51
intersects with either the axis X of the guide rod
38
or the axis Y of the valve stem
23
.
Also, in the first embodiment, the follower
45
may be formed to be symmetric with respect to the axis X of the guide rod
38
. In this case, it is not only possible to make it compact, but it is not necessary to consider an aspect of the follower
38
when it is assembled.
Next, since the electromagnetic driving device is identical to the first embodiment, like elements are given like reference characters. FIG.
8
and
FIG. 9
are similar to the first embodiment with the exception that it provides a braking mechanism
25
having an torsion coil spring
54
that urges both of the first and second cams
46
,
47
toward the follower surfaces
45
a
,
45
b.
Namely, the torsion coil spring
54
is interposed between the first and second cams
46
,
47
, and one of the ends of the torsion coil spring
54
b
is inserted into a first holding hole
46
a
that is formed on a side surface of the first cam
46
, and the other end of the torsion coil spring
54
c
is inserted in the second holding hole
47
a
that is formed on a side surface of the second cam
47
. Thereby, the torsion coil spring
54
exerts a force on the first and second cams
46
,
47
in opposite directions so as that the first and second cam surfaces
52
,
53
are resiliently urged to the first and second follower surface
45
a
,
45
b.
With the second embodiment, the cost of manufacturing and a saving space can be further lowered in comparison with the foregoing first embodiment, which achieving substantially an equivalent effect to the first embodiment.
FIG.
10
and
FIG. 11
shows a third embodiment of the present invention, and a lower end protrusion
45
c
of the follower
45
is linked with the valve stem
23
by means of a mechanical linkage having a hook formed in the lower end of the follower
45
, a cut-out groove
61
formed at the stem end
23
and provided with a pin hole, and a pin
62
inserted through the pin hole and the cut-out groove
61
. The third embodiment also can decommission the armature spring
33
and the valve spring
28
that are used in foregoing embodiment. As shown in
FIG. 11
, the hook
60
is provided with a groove
60
a
extending in the lateral direction that engages with the cut-out groove
61
extending in longitudinal direction and shaped like a fork through the pin
62
. In addition, the spring forces of the first and second springs
48
,
49
are designed to be larger than that of the first and second embodiment, so as to make the intake valve
23
positioned at middle of valve lift stroke, which achieving the same effect to the armature spring
33
and the valve spring
28
.
Therefore, since the armature spring
33
and the valve spring
28
are removed from the service, the third embodiment is simple and easily assembled.
The present embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.
For example, while the embodiment of the invention shows that the intake valve
23
is subject to the electromagnetic driving device, an exhaust valve also may be controlled. In this case, the exhaust valve is capable of controlling the valve movement smoothly and gently at the end of term of the closing a exhaust, so that it reduce a noise of a exhaust gas.
The entire contents of basic Japanese Patent Application, application No. 11-126811, filed May 7, 1999 of the application of which priority are claimed, are herein incorporated by reference.
Claims
- 1. An electromagnetic device for driving an engine valve in an internal combustion engine,the valve comprising a stem defining along its longitudinal dimension a movement axis and having at one end thereof a valve portion that engages a valve seat for closing and opening an exhaust passage, comprising: an armature mechanically coupled to the valve stem; an electromagnetic driving mechanism comprises first and second electromagnets, disposed on opposite sides of the armature and being separately operable to magnetically engage the armature; a follower member, having first and second follower surfaces that are opposite to each other disposed along the movement axis and being coupled with the valve stem and the armature; first and second cams having gradually varied profiles and being pivoted for contacting, respectively, the first and second follower surfaces; first and second springs operative to urge the first and second cams toward the first and second follower surfaces, respectively; and a controller operative to selectively energize the electromagnets in accordance with an engine condition for controlling a movement of the armature.
- 2. The electromagnetic device for driving an engine valve as set forth in claim 1, wherein the follower member is disposed between the valve stem and the armature.
- 3. The electromagnetic device for driving an engine valve as set forth in claim 2, wherein the first and second cams are rotatable on a common pivot axis and each cam includes a base profile, a lift profile, and a nose profile;wherein the base profile is defined by first radius centered on the common pivot axis and defines a non valve lifting range; wherein the lift profile is defined by gradually increased radii centered on the common pivot axis and is continuously connected with the base profile; and wherein the nose profile is defined by a second radius that is smaller than the first radius and is continuously connected with the lift profile.
- 4. The electromagnetic device for driving an engine valve as set forth in claim 3, wherein the nose profile of the first cam is in contact with the first follower surface when the valve lift is a zero lift.
- 5. The electromagnetic device for driving an engine valve as set forth in claim 3 wherein a first gap is formed between the armature and the first electromagnet when the nose profile of the first cam is in contact with the first follower surface.
- 6. The electromagnetic device for driving an engine valve as set forth in claim 5, wherein the nose profile of the second cam is in contacted with second follower surface, when the valve lift is a maximum lift.
- 7. The electromagnetic device for driving an engine valve as set forth in claim 5 wherein a second gap is formed between the armature and the second electromagnet when the nose profile of the second cam is in contact with the second follower surface.
- 8. The electromagnetic device for driving an engine valve as set forth in claim 1, wherein the common pivot axis of the first and second cams intersects with the movement axis of the valve.
- 9. The electromagnetic device for driving an engine valve as set forth in claim 8, wherein the follower member is coupled with the armature through a guide rod, the guide rod having an axis in the movement axis direction; andwherein the axis of the guide rod intersects with the common pivot axis of the first and second cams.
- 10. The electromagnetic device for driving an engine valve as set forth in claim 9, further comprising:a support shaft disposed on a casing that is integrated with a cylinder head; and wherein the first and second cams are coaxially supported on the support shaft.
- 11. The electromagnetic device for driving an engine valve as set forth in claim 1, wherein the follower member is shaped like a rectangle in cross section; andwherein the first and second cams are encased in the follower member.
- 12. The electromagnetic device for driving an engine valve as set forth in claim 11, wherein the first and second springs are operatively connected between a casing disposed on a cylinder head and the first and second cams, respectively.
- 13. The electromagnetic device for driving an engine valve as set forth in claim 11, wherein the first and second spring are interposed between the first and second cams and the support shaft, respectively, for urging the first and second cams away from each other so as to contact respective the first and second follower surfaces.
- 14. The electromagnetic device for driving an engine valve as set forth in claim 11, further comprising:an opening formed on an end of the valve stem; a pivotal pin extending through the opening; and wherein the follower member having a connecting hole is linked with the end of the valve through the pivotal pin.
- 15. An electromagnetic device for driving an engine valve in an internal combustion engine,the valve comprising a stem defining along its longitudinal dimension a movement axis and having at one end thereof a valve portion that engages a valve seat for closing and opening an exhaust passage, comprising: an armature mechanically coupled to the valve stem; an electromagnetic driving mechanism comprises first and second electromagnets encased in a casing that is integral with a cylinder head and disposed on opposite sides of an armature and being separately operable to magnetically engage the armature; a follower member, having first and second follower surfaces that are opposite to each other disposed along the movement axis and being coupled with the valve stem and the armature; an armature spring interposed between the armature and the casing for urging the armature to open the valve; a valve spring disposed between the valve and the cylinder head for urging the valve to close; first and second cams having gradually varied profiles and being pivoted for contacting, respectively, the first and second follower surfaces; first and second springs operative to urge the first and second cams toward the first and second follower surfaces, respectively; and a controller operative to selectively energize the electromagnets in accordance with an engine condition for controlling a movement of the armature.
- 16. The electromagnetic device for driving an engine valve as set forth in claim 15, wherein the first and second cams are rotatable on a common pivot axis and each cam includes a base profile, a lift profile, and a nose profile;wherein the base profile is defined by first radius centered on the pivot and defines a non valve lifting range; wherein the lift profile is defined by gradually increased radii centered on the common pivot axis and is continuously connected with the base profile; wherein the nose profile is defined by a second radius that is smaller than the first radius and is continuously connected with the lift profile; and wherein the base profile of the first cam is in contact with the first follower surface and the nose profile of the second cam is in contact with the second follower surface when the valve lift is maximum lift.
- 17. The electromagnetic driving device for the engine valve as set forth in claim 18, wherein the nose profile of the first cam is in contact with the first follower surface and the base profile of the second cam is in contact with the second follower surface when the valve lift is a zero lift.
- 18. The electromagnetic driving device for the engine valve as set forth in claim 16, wherein the base contacting points bet ween the first and second follower surfaces and the base profiles of the first and second cams are closer to the movement axis of the valve axis than the nose contacting points between the first and second followers and the nose profile of the first and second cams.
- 19. The electromagnetic driving device for the engine as set forth claim 16, wherein the midpoints of the first and second follower surfaces are offset from the movement axis of the valve.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-126811 |
May 1999 |
JP |
|
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Foreign Referenced Citations (8)
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GB |
56-14817 |
Feb 1981 |
JP |
58-167707 |
Nov 1983 |
JP |
62-271915 |
Nov 1987 |
JP |
1-301903 |
Dec 1989 |
JP |
2-34703 |
Mar 1990 |
JP |
7-305613 |
Nov 1995 |
JP |
8-21220 |
Jan 1996 |
JP |