Electromagnetic driving device of engine valve for internal combustion engine

Information

  • Patent Grant
  • 6305336
  • Patent Number
    6,305,336
  • Date Filed
    Friday, May 5, 2000
    24 years ago
  • Date Issued
    Tuesday, October 23, 2001
    22 years ago
Abstract
An electromagnetic driving device of engine valve for internal combustion engine comprising an electromagnetic deriving mechanism includes a first and second electromagnets positioned opposite each other, an armature disposed in a gap formed between the electromagnets for moving therebetween, a follower having a first and second followers that are positioned opposite each other is for moving in relation to the armature, a valve associated with the armature for closing and opening an intake or exhaust passage, a first and second cams having gradually varied their profile are pivoted for contacting respective the first and second followers, a spring is disposed between the follower and the cams for urge the first and second cams toward the first and second followers, respectively. Thereby, the armature is prevented from colliding the electromagnet, and the valve capable of seating a valve seat smoothly and gently, so that the valve is possible to indicate an ideal valve lift characteristic at the end period of the valve. Therefore, this invention is possible to prevent noise, wearing and damage caused by the collision between the valve and the valve seat and between the armature and the electromagnet.
Description




BACKGROUND OF THE INVENTION




This invention relates to an electromagnetic driving device that operates an engine valve for an internal combustion engine of an automobile. This type of the electromagnetic driving devices have been proposed, for example the prior art disclosed in Japan unexamined publication (Koukai) No.8-21220, in which an intake valve slidably disposed on a cylinder head is operated by a magnetic force. Referring now to

FIG. 12

, there is an electromagnetic driving device that includes a driving mechanism


103


that controls the opening and closing status of an intake valve


102


. The intake valve


102


includes a valve portion


1002




a


that opens and closes an opening of an intake port


104


and a valve stem


102




b


that is integrated with an upper end of the valve portion


102




a.


The electromagnetic driving mechanism


103


comprises an armature


106


that is encased in a casing


105


fixed on the cylinder head


100


, is shaped like a plate, and is couple with the upper end of the valve stem


102




b


, and a pair of electromagnets. In particular, a closing-electromagnetic


107


and an opening-electromagnetic


108


are housed in the respective upper and lower portion of the casing


105


and are placed opposite side of the armature


106


for attracting the armature


106


so as to open and close the intake port


104


. An armature spring


109


is installed between an upper wall of the casing


105


and an upper surface of the armature


106


and urges the valve


102


to close the opening of the intake port


104


. Similarly, a valve spring


110


is interposed between a concave portion


101


of the cylinder head


100


and a lower surface of the armature


106


, and urges the valve


102


to close the opening of the intake port


104


. Further, each coil of the closing and opening-electromagnets


107


,


108


is energized through an amplifier


111


according to a control signal produced by an electronic control unit


112


. The electronic control unit


112


produces the control signal that controls a power-supply to the closing and opening-electromagnets


107


,


108


based on any of plural detected signals, such as an engine revolution detected by an engine revolution sensor


113


and a temperature of coolant detected by the thermometer


114


. Also, a power source designated


115


supplies a power to each coil of the closing and opening-electromagnets


107


,


108


. Thereby, the spring forces of the valve and armature spring


109


,


110


and the attracting forces of the electromagnetic


107


,


108


are retained in respective springs


109


,


110


as a potential energy. With this, the valve


102


is alternatively attracted and released by one of the closing and opening electromagnets


107


,


108


to open or close the opening of the intake port


104


using that potential energy.




In the prior art, however, the attracting force of the closing and opening-electromagnets


107


,


108


is larger than the spring forces of the armature and valve spring


109


,


110


urging the armature


106


against respective attracting forces, so that the end of the valve portion


102




a


might collide with a valve seat


104




a


of the cylinder head when the valve


102


closes the opening of the intake port, and the armature


106


might collide with the opening-electromagnetic


108


when the valve


102


opens the opening of the intake port. Referring to

FIG. 13A

,


13


B, there is shown the principle of the attracting force for the closing and opening-electromagnets


107


,


108


. First,

FIG. 13B

shows the characteristics of the spring force between the attracting force of the electromagnets


107


,


108


and the spring forces of the armature and valve spring


109


,


110


when the valve


102


closes the opening of the intake port, the armature


106


is attracted to the closing-electromagnetic


107


. Thereby, the valve spring


110


is extended and the armature spring


109


is compressed, so that a spring force of the armature spring


109


is accumulated therein. Next when the valve


102


opens the opening of the intake port, the closing electromagnet is de-energized, and alternatively the opening-electromagnet


108


is energized, thereby the armature


106


is attracted to the opening-electromagnetic


108


. Therefore, the armature spring


109


is extended and the valve spring


110


is compressed, so that a spring force of the valve spring


110


is accumulated therein. Namely, respective accumulated forces of the armature and valve spring


109


,


110


affects the armature


106


to reduce the speed of the armature


106


approaching the electromagnets


107


,


108


. On the other hand, because the attracting force of the electromagnet is increased indirectly by the second power of a distance between the core of the electromagnets


107




a


,


108




a


, the attracting forces of the electromagnets are suddenly increased when the armature


106


is close to the electromagnets. Therefore, since the accumulated spring forces are not large enough to reduce the increased attracting force of the electromagnetic, the armature


106


is suddenly urged toward the one of the electromagnets


107


,


108


when the armature


106


approaches close to one of the electromagnets


107


,


108


. As seen in

FIG. 13A

, due to a sudden increased attracting force of the electromagnets


107


,


108


, the valve


102


collides with the valve seat


104




a


, when the valve closes the opening of the intake port, and the armature


106


collides with the opening-electromagnet


108


, when the valve


102


opens it. Thereby, such a collision causes not only noise but also might cause wear and a fracture of the armature


106


and the valve seat


104




a.






Moreover, the prior art requires an arrangement that balances the force between the attracting force of the closing-electromagnet


107


and the armature spring


109


, in order to make the valve portion


102




a


urged toward the valve seat


104




a


with an appropriate force. However, since a gap between the armature


106


and the core of the electromagnet


107




a


is varied because of wear of the armature


106


, the valve springs


109


,


110


and the valve seat


104




a


and a heat expansion of the valve stem


102




b,


thereby the attracting force is also varied from the required value. Thus, the gap will occur between the valve portion


102




a


and the valve seat


104




a,


so that the valve portion


102




a


might not be capable of closing the opening of the intake port


104


tightly and might be covered with foreign matter. If so, the valve also might be melted since the foreign matter prevents dissipating heat therefrom.




Also, method of assembly of the prior art structure of

FIG. 12

will be described. At first the valve


102


is inserted in the cylinder head


101


from the opening of the intake port


104




a.


Then, the opening-electromagnet


108


is disposed on the cylinder head


101


. Finally, the armature


106


is coupled with the end of the valve stem


102




b


with installing the armature and valve springs


109


,


110


. Therefore, the prior art requires that assembly has to be performed using on the cylinder head


101


, and an accurate arrangement of upper and lower position of the armature


106


with respect to the electromagnets


107


,


108


. Accordingly, the prior art increases the cost of the manufacturing and manufacturability.




SUMMARY OF THE INVENTION




It is, therefore, an object to the present invention is to provide an improved electromagnetic driving device for a engine valve which is capable of preventing a collision between a valve and a valve seat of a cylinder head, and a collision between an armature and an electromagnet. Another object of the invention is to provide an improved electromagnetic driving device for an engine valve that can be assemble easily and be installed to the cylinder head.




In order to achieve these and other objects, there is provided an electromagnetic driving device for an engine that comprises an electromagnetic driving mechanism having first and second electromagnets that are placed on opposite sides of an armature, a controller that controls magnetic forces of the electromagnets in accordance with an engine condition for operating a movement of the armature, a follower member, having first and second follower surfaces that are opposite to each other, that is coupled with the armature, a valve that is linked with the armature for closing and opening an intake or exhaust passage, first and second cams having gradually varied profiles that are pivoted for contacting respective first and second follower surfaces, and a spring that urges the first and second cams toward first and second follower surfaces, respectively.




Other and further objects, features and advantages of the present invention will appear more fully from the following description.











BRIEF DESCRIPTION OF THE DRAWING





FIG. 1

is a vertical sectional drawing, showing an electromagnetic driving device for an engine valve in accordance with the first embodiment of the present invention.





FIG. 2

is a sectional view taken on line A—A of FIG.


1


.





FIG. 3A

is an enlarged drawing, showing a first cam of the first embodiment of the present invention.





FIG. 3B

is an enlarged drawing, showing a second cam of the first embodiment of the present invention.





FIG. 4

is a graph representation, showing a characteristic of a rotational degree of a cam with respect to a vertical stroke of an armature.





FIG. 5

is a vertical sectional drawing, showing a valve open state of the first embodiment of the present invention.





FIG. 6

is a vertical sectional drawing, showing a valve close state of the first embodiment of the present invention.





FIG. 7A

is a graph, showing a characteristic of the timing of an intake valve opening and closing of an intake port of a cylinder head.





FIG. 7B

is a graph, showing a characteristic of a spring force of respective electromagnets and springs.





FIG. 8

is a fragmentary sectional drawing, showing a cam of an electromagnetic driving device in accordance with a second embodiment of the present invention.





FIG. 9

is a perspective view, showing a cam in accordance with the second embodiment of the present invention.





FIG. 10

is a vertical sectional view, showing an electromagnetic driving device of a third embodiment of the present invention.





FIG. 11

is a perspective view, showing a linkage between an end of valve and a follower of the third embodiment of the present invention.





FIG. 12

is a vertical sectional view, showing a conventional electromagnetic driving device.





FIG. 13A

is a graph, showing the timing of an intake valve opening and closing an intake port of a cylinder head in accordance with a prior art.





FIG. 13B

is a graph, showing a characteristic of a attracting force of respective electromagnets and a spring force of respective springs.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT OF THE INVENTION




An electromagnetic driving device for an engine valve, and in particular the electromagnetic driving device applied to an intake valve of internal combustion engine in accordance with preferred embodiments of the present invention, will be described with reference to the Figures.





FIG. 1

is a vertical sectional view of the first embodiment that shows the electromagnetic driving device that includes an intake valve


23


that opens and closes the intake port


22


formed in a cylinder head


21


.

FIG. 1

also shows an electromagnetic driving mechanism


24


that operates the intake valve


23


in order to open and close the intake port


22


according to an engine condition, and a brake mechanism


25


that is disposed in a linkage between the electromagnetic driving mechanism


24


and the intake valve


23


. The intake valve


23


, having a valve portion


23




a


, is faced to a combustion chamber, and a valve stem


23




b


is integrated with an upper end of the valve portion


23




a


and is sliderably inserted in a valve guide


26


. The intake valve


23


closes the intake port when the valve portion


23




a


seats a circular-shaped valve seat


22




a.


On the other hand, as the valve portion


23




a


is apart from the valve seat


22




a,


the intake valve


23


opens the intake port


22


.




The intake valve


23


is also urged to close the intake port


22


by the valve spring


28


that is interposed between a retainer


23




d


fixed at an end of valve stem


23




c


and a concave portion


27


formed in the cylinder head


21


.




The electromagnetic driving device


24


includes an armature


30


shapes like a plate, a pair of electromagnets, a closing-electromagnet


31


and a opening-electromagnet


32


, are placed opposite side of the armature


30


and are encased in a casing


29


disposed on the cylinder head


21


.




The armature


30


is capable of moving within a gap formed between the electromagnets


31


,


32


, and an armature spring


33


is installed on an upper surface of the armature


30


and urges the armature


30


in an opening direction of intake valve


23


.




As shown

FIG. 1

, the casing


29


having a casing body


29




a


that is fixed on the cylinder head


21


by means of four bolts


34


, and is covered with a casing cover


29




b


made of non magnetic material through a plurality of screws


35


. A casing holder


36


made of non magnetic material is inserted in an inner circumference of the casing cover


29




b,


and an upper opening of the casing cover


29




b


is covered with a lid


37


made of non-magnetic material. The lid


37


is provided with a closing-electromagnet


31


on an inner surface thereof and an air hole


37




a


at its center portion for establishing an air communication between an inside and outside of the casing cover


29




b.


The opening-electromagnet


32


is fixed on a bottom of the casing holder


36




a


so as to face to the closing-electromagnet


31


affixed to the lid


37


.




An upper and lower surface of the armature


30


face the respective closing and opening-electromagnet


32


,


33


. An upper end of guide rod


38




a


is coupled with a center portion of the armature


30


through a screw, and a lower end of guide rod


38


is integrated with a follower


45


of the brake mechanism


25


. The guide rod


38


is slidably inserted in a cylindrical guide


39


so that an axis X of the guide rod


38




a


is coaxial with an axis Y of the intake valve


23


.




The closing and opening-electromagnets


31


,


32


and provided with fixing cores


31




a


,


32




a


that are formed with a U-shape cross section and are disposed on opposite sides of the armature


30


. The electromagnetic coils


31




b


,


32




b


are wound around an inner wall of the fixing cores


31




a,




32




a


and are energized according to an energized signal or a de-energized signal from an electric control unit


40


for attracting the armature


30


upwardly or downwardly.




The armature spring


33


is interposed between an upper surface of the armature


30


and an under surface of the lid


37


, and a spring force of the armature spring


33


is designed so as that the armature


30


is positioned at a midpoint between the electromagnets


31


,


32


when both of the electromagnets


31


,


32


are de-energized. In that situation, the intake valve


23


is also kept at substantially midpoint between maximum and zero valve lifts.




The electronic control unit


40


alternatively and repeatedly outputs the energized and de-energized signals to the respective closing and opening-electromagnets


31


,


32


. In order to determine the energized and de-energized signals, a crank sensor


41


detecting a rotational degree of the crank, an engine revolution sensor


42


detecting an engine revolution, a thermometer


31


detecting a temperature of the closing-electromagnets


31


, and an air flow meter


44


detecting an engine load are provided, and the outputs of these sensors are fed to the electronic control unit


40


. A signal indicating a rotational crank degree from the crank sensor


41


is used for bringing opening and closing timing of the intake valve


23


into sync with the rotational timing of the crank shaft. A signal indicating a revolution of the engine from the engine revolution sensor


42


, that is, a revolution of crank shaft, is used for calculating permissible attraction time of the electromagnets


31


,


32


. A signal indicating a temperature of the closing-electromagnet


31


from the thermometer


43


is used for regulating a increasing resistance of the electromagnetic coil


31




b


from the increasing temperature thereof. A signal indicating a load of the engine from the air flow meter


44


is used for controlling the appropriate opening and closing timing of the intake valve


23


according to an engine condition.




As shown in FIG.


1


and

FIG. 2

, the braking mechanism


25


includes the follower


45


that is integrated with the lower end


38




b


of the guide rod


38


, first and second swing cams


46


,


47


that are rotatably supported on an inside of the follower


45


, and first and second coil springs


48


,


49


that urge the first and second swing cams


46


,


47


toward respective first and second surfaces


45




a


,


45




b


of the follower


45


.




The follower


45


is substantially shaped like a rectangle or a square and comprises an upper and lower portions of the follower


45


that is provided with the respective first and second follower surfaces


45




a


,


45




b


so as to face each other. The lower end of the guide rod


38


is integrated with the upper portion of the follower


45


, and a protrusion


45




c


formed on the lower portion of the follower


45


is contacted with the stem end


23




c


of the valve stem


23




b.






As illustrated in

FIG. 2

, each first and second swing cam


46


,


47


is rotatably supported on a cam support shaft


51


that penetrates respective support holes


46




a


,


47




a


formed in the first and second swing cam


46


,


47


. Each end of the cam support shaft


51


is supported on a boss portion


50




a


,


50




b


of the casing


29


located an on opposite side of the first and second cams


46


,


47


. Namely, the first and second swing cam


46


,


47


are supported coaxially on the cam support shaft


51


and adjacent to each other with slidable contact. Also, the axis Q of the cam support shaft


51


intersects with the axis X, Y of the guide rod


38


and the intake valve


23


, respectively. Moreover, as shown in FIG.


3


A and

FIG. 3B

, the first and second cams


46


,


47


are shaped substantially like an egg in cross section, and a first cam surface


52


formed on entire upper surface of the first cam


46


rotatably contacts with the first follower surface


45




a.


Similarly, a second cam surface


53


formed on entire lower surface of the second swing cam


47


contacts with the second follower surface


45




b.


Each first and second cam surface


52


,


53


has several cam profiles. The profiles include first and second base profiles


52




a


,


53




a


that are defined by a circle having a radius R


0


centered on the axis Q of the cam support shaft


51


, first and second ramp profiles


52




b


,


53




b


having gradually increased surfaces defined by radius of curvature R


1


centered on the axis Q and being continuously connected with the base profiles


52




a


,


53




a


, respectively, and first and second lifting profiles


52




c


,


53




c


having lifting surfaces that are defined by radius of curvature R


2


centered on the axis Q that are smaller than the radius of curvature R


1


and are continuously connected with the first and second ramp profiles


52




b


,


53




b


, respectively. There also are the third and fourth ramp profiles


52




d


,


53




d


having gradually increased surfaces that are defined by radius of curvature R


3


that are smaller than that of R


1


and continuously connected with the first and second lifting profiles, respectively, and first and second nose profiles


52




e


,


53




e


having gradually increased surfaces defined by a radius R


3


that are smaller than the radius of curvature R


1


and are continuously connected with the first and second lifting profile


52




d


,


53




d.


As shown

FIG. 4

, each of the valve lift profile of the first and second swing cams


46


,


47


with respected to rotation θ is designed with are S shape, and the first and second nose profile


52




e


,


53




e


are designed so as that a contacting distance between the first and second cam surfaces


52


,


53


and the first and second surfaces of the follower


45




a


,


45




b


is relatively shorter. Therefore, the shorter contacting distance is possible to make the follower member


45


compact and able to contact with the first and second swing cams


46


,


47


smoothly when a vertical moving direction of the follower member


45


is changed. As illustrated in FIG.


5


and

FIG. 6

, first and second gaps Go, Gc are formed between the electromagnets


31


,


32


and the armature


30


when the base profiles


52




a


,


53




a


of the swing cams


46


,


47


are contacted with the respective follower surfaces


45




a


,


45




b


of the follower


45


. As seen in

FIG. 2

, the first and second springs


48


,


49


are wound around the cam support shaft


52


, and each end of the springs


48




a,




49




a


is retained in the respective boss portions


50




a


,


50




b.


The other end of the springs


48




b,




49




b


are secured to the center portion of nose of the swing cams


46


,


47


, respectively. Thereby, each of the swing cams


46


,


47


is urged resiliently against respective follower surfaces


45




a


,


45




b.






The manner of operation of the first embodiment of the electromagnetic driving device in connection with the drawing will be explained.




First, when the engine is stopped, the first and second electromagnets


31


,


32


are de-energized because no signals from electric control unit


40


is fed to the electromagnets


31


,


32


. Thereby, the armature


30


is positioned at a middle point of a gap S in balance between spring forces of the springs


28


,


33


. (See

FIG. 1

) Thus, the intake valve


23


is moved apart from the valve seat


22




a


and is lifted, indicating substantially a middle point between zero valve lift and maximum valve lift. In this state, each swing cam


46


,


47


is exerted against the respective first and second follower surfaces


45




a


,


45




b


by the first and second springs


48


,


49


, as seen in FIG.


2


.




Next, as seen in

FIG. 5

, when the engine is started, the electric controller


40


feeds the energized signals to the core


32




b


of the opening-electromagnet


32


, and the armature


30


is attracted toward the opening-electromagnet


32


and is also urged downwardly by the armature spring


33


. With this, the follower


45


is also moved downwardly by the guide rod


38


in accordance with the movement of the armature


30


, and the protrusion


45




c


of the follower


45


pushes the intake valve


23


downwardly to open the intake port


22




y


against the valve spring


28


.




On the other hand, when the intake valve


23


is operated in a closing state, the opening electromagnet


32


is de-energized, and the coil


31




b


of the closing electromagnet


31


is energized. (See

FIG. 6

)




Hence, the armature


30


is attracted to the closing-electromagnet


31


and is also urged upwardly by the valve spring


28


. Thus, the intake valve


23


is moved upwardly against the spring force of the armature spring


33


and is seated against the valve seat


22




a


to close the intake port


22


.




As a result, as the follower


45


is moved in a vertical direction, the first and second cam surface


52


,


53


of the swing cams


46


,


47


are swinging around the axis of the cam support shaft


51


and are contacted with respective the follower surface


45




a


,


45




b


against the spring force of the first and second springs


48


,


49


. Namely, as shown in

FIG. 7A

, the first and second swing cams


46


,


47


are moving in a clockwise or counterclockwise direction, so that the swing cams


46


,


47


make the intake valve


23


open and close smoothly at the end period of the movement thereof




As mentioned above, when the intake valve


23


is moved upwardly by attracting force of the closing-electromagnet


31


and the spring force of the valve spring


28


, a contacting point P between the second cam surface


53


and the second follower surface


45




b


is moved from the second lifting profile


53




d


to the base profile


53




a.


(See FIG.


5


and

FIG. 6

) Namely, when the intake valve closes the intake port


22


, as shown

FIG. 7

, the second spring


49


urges the follower


45


downwardly in the opposite direction of the movement of the intake valve


23


, and brakes the movement of the intake valve


23


at the end period of valve closing operation. That is, the braking function affects the movement of the armature


30


and the intake valve


23


and decreases the speeds of the movement of the armature


30


and the intake valve


23


through the second swing cam


47


and the second follower surface


45




b


during the end period of the closing stroke of the intake valve


23


. After that, the base profile


53




a


of the second swing cam surface


53


is contacted with the second follower surface


45




b


, so that the intake valve


23


is seated against the valve seat


22




a


gently and smoothly.




Similarly, the braking function (buffering function) affects the armature


30


and the intake valve


23


at the end period of the opening valve operation. In this situation, the contacting point P between the first swing cam


46


and the first follower surface


45




a


is moved from the lifting profile


52




d


to the base profile


52




a


, so that the first spring


48


urges the follower member


45


toward the opposite direction of the movement of the armature


30


. Therefore, the armature


30


is prevented from colliding with the opening-electromagnet


32


, and the intake valve


23


exhibits an ideal valve lift characteristic at the end period of the opening stroke thereof In brief, a turning moment on the follower


45


produced by swinging of respective first and second cams


46


,


47


performs a braking function at the end period of the opening and closing valve lift, so that a buffering effect is provided on the intake valve


23


.




As mention above, a resultant spring force of valve spring


28


, armature spring


33


, and respective first and second springs


48


,


49


acting on the armature


30


increases suddenly where the armature


30


is at upper and lower positions of the gap S between the electromagnets


31


,


32


. Namely, as shown in

FIG. 7B

, the sudden increase of resultant spring force performs as the braking function at the end period of opening and closing valve lift.




Thereby, as seen in

FIG. 7A

, especially in areas as shown by dotted-line circle of

FIG. 7A

, the intake valve


23


is capable of seating against the valve seat


22




a


smoothly and gently. Therefore, this invention makes it possible to prevent noise, wear and damage caused by the collision between the intake valve


23


and the valve seat


22




a


and between the armature


30


and the opening electromagnet


32


.




In addition, as illustrated in FIG.


5


and

FIG. 6

, since the gaps Go, Gc are formed between the upper and lower surfaces of the armature


30


and the respective closing and opening-electromagnets


31


,


32


at the uppermost and the lowermost position of the armature


30


, this invention makes it possible to prevent the collisions between the armature


30


and respective closing and opening electromagnets


31


,


32


.




Moreover, since the electromagnetic driving mechanism


24


is disposed separately from the intake valve


23


, the intake valve


23


is capable of seating the valve seat


22




a


tightly, even if a gap exists between the protrusion


38




b


and the end of the stem


23




c.


Therefore, the intake valve


23


seats the valve seat


22




a


stably and tightly.




Further, the intake valve


23


and the valve spring


28


are arranged in the conventional way. Therefore, the electromagnetic driving mechanism


24


and the braking mechanism


25


can be assembled in advance and installed on the cylinder head


21


easily.




Also, in the first embodiment of the present invention, since each of the first and second swing cams


46


,


47


is exerted toward respective first and second cam surfaces


45




a


,


45




b


by the first and second spring


48


,


49


, respectively, it is not necessary to manage respective clearances between the first and second follower surfaces


45




a


,


45




b


and the first and second cam surfaces


52


,


53


. As mentioned above, the first embodiment doesn't require a close tolerance to manufacture the swing cams


46


,


47


and the follower


45


so that the cost of manufacturing can be reduced.




Moreover, since the swing cams


46


,


47


are manufactured and designed with their cam profiles separately, the armature


30


can obtain an appropriate buffering effect at the uppermost and lowermost positions thereof.




Further, if wear is occurs between the first and second cams


52


,


53


and respective first and second follower surfaces


45




a


and


45




b


, the first and second cams


52


,


53


are always urged and contacted with respective follower surfaces


45




a


,


45




b


by the first and second spring


48


,


49


. With this, the braking function and the buffering effect are never decreased due to wear.




Moreover, the guide rod


38


is prevented from leaning effectively where the axis Q of the cam support shaft


51


intersects with either the axis X of the guide rod


38


or the axis Y of the valve stem


23


.




Also, in the first embodiment, the follower


45


may be formed to be symmetric with respect to the axis X of the guide rod


38


. In this case, it is not only possible to make it compact, but it is not necessary to consider an aspect of the follower


38


when it is assembled.




Next, since the electromagnetic driving device is identical to the first embodiment, like elements are given like reference characters. FIG.


8


and

FIG. 9

are similar to the first embodiment with the exception that it provides a braking mechanism


25


having an torsion coil spring


54


that urges both of the first and second cams


46


,


47


toward the follower surfaces


45




a


,


45




b.






Namely, the torsion coil spring


54


is interposed between the first and second cams


46


,


47


, and one of the ends of the torsion coil spring


54




b


is inserted into a first holding hole


46




a


that is formed on a side surface of the first cam


46


, and the other end of the torsion coil spring


54




c


is inserted in the second holding hole


47




a


that is formed on a side surface of the second cam


47


. Thereby, the torsion coil spring


54


exerts a force on the first and second cams


46


,


47


in opposite directions so as that the first and second cam surfaces


52


,


53


are resiliently urged to the first and second follower surface


45




a


,


45




b.


With the second embodiment, the cost of manufacturing and a saving space can be further lowered in comparison with the foregoing first embodiment, which achieving substantially an equivalent effect to the first embodiment.




FIG.


10


and

FIG. 11

shows a third embodiment of the present invention, and a lower end protrusion


45




c


of the follower


45


is linked with the valve stem


23


by means of a mechanical linkage having a hook formed in the lower end of the follower


45


, a cut-out groove


61


formed at the stem end


23


and provided with a pin hole, and a pin


62


inserted through the pin hole and the cut-out groove


61


. The third embodiment also can decommission the armature spring


33


and the valve spring


28


that are used in foregoing embodiment. As shown in

FIG. 11

, the hook


60


is provided with a groove


60




a


extending in the lateral direction that engages with the cut-out groove


61


extending in longitudinal direction and shaped like a fork through the pin


62


. In addition, the spring forces of the first and second springs


48


,


49


are designed to be larger than that of the first and second embodiment, so as to make the intake valve


23


positioned at middle of valve lift stroke, which achieving the same effect to the armature spring


33


and the valve spring


28


.




Therefore, since the armature spring


33


and the valve spring


28


are removed from the service, the third embodiment is simple and easily assembled.




The present embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.




For example, while the embodiment of the invention shows that the intake valve


23


is subject to the electromagnetic driving device, an exhaust valve also may be controlled. In this case, the exhaust valve is capable of controlling the valve movement smoothly and gently at the end of term of the closing a exhaust, so that it reduce a noise of a exhaust gas.




The entire contents of basic Japanese Patent Application, application No. 11-126811, filed May 7, 1999 of the application of which priority are claimed, are herein incorporated by reference.



Claims
  • 1. An electromagnetic device for driving an engine valve in an internal combustion engine,the valve comprising a stem defining along its longitudinal dimension a movement axis and having at one end thereof a valve portion that engages a valve seat for closing and opening an exhaust passage, comprising: an armature mechanically coupled to the valve stem; an electromagnetic driving mechanism comprises first and second electromagnets, disposed on opposite sides of the armature and being separately operable to magnetically engage the armature; a follower member, having first and second follower surfaces that are opposite to each other disposed along the movement axis and being coupled with the valve stem and the armature; first and second cams having gradually varied profiles and being pivoted for contacting, respectively, the first and second follower surfaces; first and second springs operative to urge the first and second cams toward the first and second follower surfaces, respectively; and a controller operative to selectively energize the electromagnets in accordance with an engine condition for controlling a movement of the armature.
  • 2. The electromagnetic device for driving an engine valve as set forth in claim 1, wherein the follower member is disposed between the valve stem and the armature.
  • 3. The electromagnetic device for driving an engine valve as set forth in claim 2, wherein the first and second cams are rotatable on a common pivot axis and each cam includes a base profile, a lift profile, and a nose profile;wherein the base profile is defined by first radius centered on the common pivot axis and defines a non valve lifting range; wherein the lift profile is defined by gradually increased radii centered on the common pivot axis and is continuously connected with the base profile; and wherein the nose profile is defined by a second radius that is smaller than the first radius and is continuously connected with the lift profile.
  • 4. The electromagnetic device for driving an engine valve as set forth in claim 3, wherein the nose profile of the first cam is in contact with the first follower surface when the valve lift is a zero lift.
  • 5. The electromagnetic device for driving an engine valve as set forth in claim 3 wherein a first gap is formed between the armature and the first electromagnet when the nose profile of the first cam is in contact with the first follower surface.
  • 6. The electromagnetic device for driving an engine valve as set forth in claim 5, wherein the nose profile of the second cam is in contacted with second follower surface, when the valve lift is a maximum lift.
  • 7. The electromagnetic device for driving an engine valve as set forth in claim 5 wherein a second gap is formed between the armature and the second electromagnet when the nose profile of the second cam is in contact with the second follower surface.
  • 8. The electromagnetic device for driving an engine valve as set forth in claim 1, wherein the common pivot axis of the first and second cams intersects with the movement axis of the valve.
  • 9. The electromagnetic device for driving an engine valve as set forth in claim 8, wherein the follower member is coupled with the armature through a guide rod, the guide rod having an axis in the movement axis direction; andwherein the axis of the guide rod intersects with the common pivot axis of the first and second cams.
  • 10. The electromagnetic device for driving an engine valve as set forth in claim 9, further comprising:a support shaft disposed on a casing that is integrated with a cylinder head; and wherein the first and second cams are coaxially supported on the support shaft.
  • 11. The electromagnetic device for driving an engine valve as set forth in claim 1, wherein the follower member is shaped like a rectangle in cross section; andwherein the first and second cams are encased in the follower member.
  • 12. The electromagnetic device for driving an engine valve as set forth in claim 11, wherein the first and second springs are operatively connected between a casing disposed on a cylinder head and the first and second cams, respectively.
  • 13. The electromagnetic device for driving an engine valve as set forth in claim 11, wherein the first and second spring are interposed between the first and second cams and the support shaft, respectively, for urging the first and second cams away from each other so as to contact respective the first and second follower surfaces.
  • 14. The electromagnetic device for driving an engine valve as set forth in claim 11, further comprising:an opening formed on an end of the valve stem; a pivotal pin extending through the opening; and wherein the follower member having a connecting hole is linked with the end of the valve through the pivotal pin.
  • 15. An electromagnetic device for driving an engine valve in an internal combustion engine,the valve comprising a stem defining along its longitudinal dimension a movement axis and having at one end thereof a valve portion that engages a valve seat for closing and opening an exhaust passage, comprising: an armature mechanically coupled to the valve stem; an electromagnetic driving mechanism comprises first and second electromagnets encased in a casing that is integral with a cylinder head and disposed on opposite sides of an armature and being separately operable to magnetically engage the armature; a follower member, having first and second follower surfaces that are opposite to each other disposed along the movement axis and being coupled with the valve stem and the armature; an armature spring interposed between the armature and the casing for urging the armature to open the valve; a valve spring disposed between the valve and the cylinder head for urging the valve to close; first and second cams having gradually varied profiles and being pivoted for contacting, respectively, the first and second follower surfaces; first and second springs operative to urge the first and second cams toward the first and second follower surfaces, respectively; and a controller operative to selectively energize the electromagnets in accordance with an engine condition for controlling a movement of the armature.
  • 16. The electromagnetic device for driving an engine valve as set forth in claim 15, wherein the first and second cams are rotatable on a common pivot axis and each cam includes a base profile, a lift profile, and a nose profile;wherein the base profile is defined by first radius centered on the pivot and defines a non valve lifting range; wherein the lift profile is defined by gradually increased radii centered on the common pivot axis and is continuously connected with the base profile; wherein the nose profile is defined by a second radius that is smaller than the first radius and is continuously connected with the lift profile; and wherein the base profile of the first cam is in contact with the first follower surface and the nose profile of the second cam is in contact with the second follower surface when the valve lift is maximum lift.
  • 17. The electromagnetic driving device for the engine valve as set forth in claim 18, wherein the nose profile of the first cam is in contact with the first follower surface and the base profile of the second cam is in contact with the second follower surface when the valve lift is a zero lift.
  • 18. The electromagnetic driving device for the engine valve as set forth in claim 16, wherein the base contacting points bet ween the first and second follower surfaces and the base profiles of the first and second cams are closer to the movement axis of the valve axis than the nose contacting points between the first and second followers and the nose profile of the first and second cams.
  • 19. The electromagnetic driving device for the engine as set forth claim 16, wherein the midpoints of the first and second follower surfaces are offset from the movement axis of the valve.
Priority Claims (1)
Number Date Country Kind
11-126811 May 1999 JP
US Referenced Citations (6)
Number Name Date Kind
4867111 Schneider et al. Sep 1989
4942854 Shirai et al. Jul 1990
5117213 Kreuter et al. May 1992
5636601 Moriya et al. Jun 1997
6085704 Hara Jul 2000
6202609 Metz Mar 2001
Foreign Referenced Citations (8)
Number Date Country
2 058992 A Apr 1981 GB
56-14817 Feb 1981 JP
58-167707 Nov 1983 JP
62-271915 Nov 1987 JP
1-301903 Dec 1989 JP
2-34703 Mar 1990 JP
7-305613 Nov 1995 JP
8-21220 Jan 1996 JP