The use of electromagnetic measurements in prior art downhole applications, such as logging while drilling (LWD) and wireline logging applications is well known. Such techniques may be utilized to determine a subterranean formation resistivity, which, along with formation porosity measurements, is often used to indicate the presence of hydrocarbons in the formation. Moreover, azimuthally sensitive directional resistivity measurements are commonly employed e.g., in pay-zone steering applications, to provide information upon which steering decisions may be made.
Certain modern drilling tools (e.g., rotary steerable drilling tools) are capable of drilling wellbore sections having a high dogleg severity (e.g., greater than 5 degrees or even 10 degrees per 100 feet of measured depth). LWD tools (e.g., electromagnetic LWD tools) may be configured to bend as they traverse the high dogleg section.
A method for making electromagnetic logging measurements in a curved section of a subterranean wellbore is disclosed. The method includes rotating an electromagnetic logging tool (including at least one transmitter and at least one receiver) in the curved section of the wellbore. The electromagnetic logging tool makes electromagnetic measurements while rotating. A curvature value of the curved section of the wellbore is obtained and processed in combination (e.g., via an inversion algorithm) with the electromagnetic measurements to compute at least one property of a formation surrounding the wellbore.
This summary is provided to introduce a selection of concepts that are further described below in the detailed description. This summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
For a more complete understanding of the disclosed subject matter, and advantages thereof, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
Disclosed embodiments relate generally to electromagnetic logging measurements and more particularly to methods for making and processing electromagnetic measurements that account for bending of the bottom hole assembly. Applicants identified that bending can influence the accuracy of the corresponding LWD measurements, especially in deep reading electromagnetic measurements that employ a long spacing between the transmitter and receiver.
A method for making electromagnetic logging measurements in a curved section of a subterranean wellbore is disclosed. The method includes rotating an electromagnetic logging tool (including at least one transmitter and at least one receiver) in the curved section of the wellbore. The electromagnetic logging tool makes electromagnetic measurements while rotating. A curvature value of the curved section of the wellbore is obtained and processed in combination (e.g., via an inversion algorithm) with the electromagnetic measurements to compute at least one property of a formation surrounding the wellbore.
In some embodiments, improved measurement accuracy (and improved formation evaluation accuracy) may be obtained when making electromagnetic measurements in a curved section of wellbore. In some embodiments, a forward model used in an inversion algorithm makes use of a wellbore curvature estimate or measurement to compute modeled measurements in the curved section of the wellbore, thereby accounting for the curvature of the wellbore rather than attempting to remove effects of curvature from the measurement. Such processing may provide for improved accuracy and eliminate artifacts that would be present if well curvature were not taken into account. Artifacts that may be eliminated may include, for example, errors in the mapping of the location of bed boundaries, errors in the determination of the resistivity of the bedding, or false detection of bedding.
The deployment illustrated on
The disclosed embodiments are not limited to use with a land rig 20 as illustrated on
As described in more detail below the transmitter 52 and receiver 62 may each include tri-axial antennas (e.g., an axial antenna and first and second transverse antennas that are orthogonal to one another). As is known to those of ordinary skill in the art, an axial antenna is one whose moment is substantially parallel with the longitudinal axis of the tool. Axial antennas are commonly wound about the circumference of the logging tool such that the plane of the antenna is substantially orthogonal to the tool axis. A transverse antenna is one whose moment is substantially perpendicular to the longitudinal axis of the tool. A transverse antenna may include, for example, a saddle coil (e.g., as disclosed in U.S. Patent Publications 2011/0074427 and 2011/0238312). Transmitter 52 and receiver 62 may alternatively and/or additionally include one or more tilted antennas. Tilted antennas are commonly wound about the circumference of the logging tool such that the plane of the antenna is angled with respect to the tool axis (e.g., at an angle of about 45 degrees). Such antenna configurations are well known in the industry.
In the
By convention, axial antennas are referred to herein as z antennas or z-axis antennas and that the transverse antennas are referred to herein as the x antennas or x-axis antennas. Transverse antennas may also be referred to as y antennas or y-axis antennas. A tilted antenna may also be referred to as an xz (or yz) antenna. The disclosed embodiments are of course not limited by such conventional nomenclature. Moreover, transmitter receiver couplings are commonly referred to as xx and zz direct couplings (an x transmitter coupled with an x receiver or a z transmitter coupled with a z receiver) or xz and zx cross couplings (an x transmitter coupled with a z receiver or a z transmitter coupled with an x receiver). As described in more detail below, using such nomenclature a tri-axial antenna arrangement may be referred to as including collocated x, y, and z antennas. Those of ordinary skill will readily appreciate and understand such nomenclature.
With continued reference to
As is known to those of ordinary skill, subterranean drilling operations commonly drill deviated wellbores having non vertical and horizontal sections. Such wellbores may include complex profiles, including, for example, vertical, tangential, and horizontal sections as well as one or more curves (including builds, turns, and/or other doglegs) between such sections. The bottom hole assembly (BHA) and drill string bends as it follows the drill bit through the curved sections of the wellbore. As noted above in the Background Section certain modern drilling tools are capable of drilling wellbore sections having a high dogleg severity (e.g., greater than 5 degrees or even 10 degrees per 100 feet of measured depth). LWD tools (e.g., electromagnetic LWD tools) may be configured to bend as they traverse the high dogleg section. Such bending can influence the accuracy of the corresponding LWD measurements, especially in deep reading electromagnetic measurements that employ a long spacing between the transmitter and receiver.
As is known to those of ordinary skill in the art, electromagnetic measurements are made in a wellbore by firing a transmitter (or transmitters) and measuring a corresponding voltage response in one or more spaced receivers (i.e., by firing a transmitting antenna and measuring the voltage response in a receiving antenna). As is also known to those of ordinary skill, a time varying electric current (an alternating current) in a transmitting antenna produces a corresponding time varying magnetic field in the local environment (e.g., the tool collar and the formation). The magnetic field in turn induces electrical currents (eddy currents) in the conductive formation. These eddy currents further produce secondary magnetic fields which may produce a voltage response in a receiving antenna. The measured voltage in the receiving antennae can be processed, as is known to those of ordinary skill in the art, to obtain one or more properties of the formation.
Since the logging tool is rotating during data acquisition (e.g., at 60 rpm, 120 rpm, 180 rpm or more), the toolface angle θ (the rotational orientation) of the logging tool varies with each firing of the transmitter(s). The toolface angle θ is commonly measured at each transmitter firing (or at some predetermined interval while rotating). The measured voltages at the receiver(s) may then be paired with corresponding toolface measurements. Those of ordinary skill in the art will readily appreciate that the above toolface (rotational orientation measurements) may be made, for example, via triaxial magnetometer measurements (or other known methods).
The measured voltages may be expressed mathematically in terms of their harmonic voltage coefficients, for example, as follows:
where VDC_ij represents a DC voltage coefficient, VFHC_ij and VFHS_ij represent first order harmonic cosine and first order harmonic sine voltage coefficients (also referred to herein as first harmonic cosine and first harmonic sine voltage coefficients), and VSHC_ij and VSHS_ij represent second order harmonic cosine and second order harmonic sine voltage coefficients (also referred to herein as second harmonic cosine and second harmonic sine voltage coefficients). The ij refer to the transmitter receiver couplings, which may include, for example, one or more direct couplings (such as xx and zz couplings) and one or more cross couplings (such xz and zx couplings) from any number of transmitters i and receivers j. The ij subscripts are removed from subsequent equations for simplicity; however, the disclosed embodiments may utilize electromagnetic logging tools employing any number of transmitting and receiving antennas deployed in any number of corresponding, spaced apart transmitters and receivers.
The harmonic voltage coefficients in Equation 1 can be obtained, for example, using a least square curve fitting algorithm (or other suitable algorithm) from a collection of voltage measurements (e.g., made at the same depth). The coefficients are related to the coupling tensor (and therefore the properties of the formation) as described in more detail below. The disclosed embodiments are not limited to the above described second order harmonic equation.
With continued reference to
It will be appreciated that the term toolface (or toolface angle) is used herein to refer to two distinct quantities (both consistent with use of the term in the industry). In the first sense (or first use of the term), toolface or toolface angle refers to the rotational orientation of the tool (e.g., the rotational orientation of the x-axis with respect to a reference such as high side or magnetic north) as it rotates in the wellbore. In the second sense (as it pertains to curvature), toolface or toolface angle refers to the direction of curvature or bending (with respect to a reference direction). In this sense, toolface defines the direction towards which the BHA is bending. This direction is also referred to herein as the bending direction of the BHA.
Wellbore curvature may be measured, for example, via making attitude measurements (e.g., inclination and azimuth measurements) at first and second longitudinally spaced locations on the drill string. The first and second locations may be separated by substantially any suitable distance, for example, in a range from about 5 to about 200 feet. The attitude measurements may be made, for example, using triaxial accelerometer, triaxial magnetometer, and/or triaxial gyroscopic sensors deployed at a steering tool located below the electromagnetic logging tool and at a measurement while drilling tool located above electromagnetic logging tool. Such attitude measurements may, by their very nature, define a build rate (a change of inclination per unit distance along the longitudinal axis of the string) and a turn rate (a change in azimuth). Those of ordinary skill in the art will readily be able to convert build rate and turn rate to dogleg severity and toolface (bending direction).
Wellbore curvature may alternatively and/or additionally be obtained from attitude measurements made at a single location on the BHA. Each attitude measurement may be assigned a measured depth as drilling progresses. The curvature of the wellbore may be computed from any two or more of such spaced attitude measurements.
As is known to those of ordinary skill in the art, wellbore attitude measurements may be made substantially continuously while drilling or at periodic intervals, for example, during a static survey when the drill string is off bottom and additional joints of drill pipe are being added. Continuous surveying measurements may be made, for example, as disclosed in commonly assigned U.S. Pat. No. 9,273,547.
The dogleg severity and toolface angle (bending direction) may be computed from first and second spaced attitude measurements (inclination and azimuth measurements), for example, as follows:
where DogLeg represents the dogleg severity, ToolFace represents the bending direction, d represents the longitudinal distance between the first and second locations, and δ represents the magnitude of the bending angle and may be given, for example, as:
where Inc1 and Inc2 represent the measured inclination values at the first and second locations and Azi1 and Azi2 represent the measured azimuth values at the first and second locations.
With continued reference to
Alternatively, the wellbore curvature may be estimated from steering tool settings. For example, many commercial rotary steerable systems enable a wellbore to be drilled with a desired curvature (e.g., according to plan). The wellbore curvature may be taken in 130 to be equivalent to this desired curvature. Moreover, to drill a desired curvature, many rotary steerable systems alternate between bias and neutral phases while drilling. The ratio of time spent in the bias phase to the time spent in the neutral phase is commonly referred to as the steering ratio and is intended to control wellbore curvature. The magnitude of the wellbore curvature may also be taken in 130 to be equal to the steering ratio times a theoretical maximum dogleg for the steering tool. In such embodiments, the bend direction (toolface) may be taken to be equal to the steering toolface obtained from the steering tool. Based on the foregoing it will be appreciated that the disclosed embodiments are in no way limited to any particular means for determining, measuring, or estimating the wellbore curvature in 130.
With continued reference to
The current flow {right arrow over (J)} due to an electric field {right arrow over (E)} applied to a material with conductivity σ is not necessarily in the same direction as the applied electric field. This effect may be expressed, for example, as follows:
In general the earth is anisotropic and its electrical properties may be expressed as a three-dimensional tensor that contains information on formation resistivity, anisotropy, dip, bed boundaries, and other aspects of formation geometry, for example, as follows:
Traditional propagation and induction measurements utilizing only axial coils are only sensitive to a fraction of the full conductivity tensor. The mutual inductive couplings between 3 mutual orthogonal collocated transmitter coils and 3 mutually orthogonal collocated receiver coils form a tensor and have sensitivity to the full conductivity tensor given above. In principle, measurements of these fundamental triaxial couplings can be inferred from a triaxial measurement and can be written compactly in matrix form, for example, as follows:
where Vinduced represents the matrix of induced voltage measurements, I represents the matrix of transmitter currents, and Z represents the matrix of transfer impedances (couplings) which depend on the electrical and magnetic properties of the environment surrounding the antenna pair in addition to the measurement frequency and the geometry and spacing of the antennas. The subscripts (x, y, and z) refer to the transmitter and receiver directions (with x and y referring to transverse directions and z referring to the axial direction). For example, Zxx represents the mutual coupling between an x-axis transmitter (firing with current Ix) and an x-axis receiver, Zyx represents mutual coupling between a y-axis transmitter firing with current Iy and x-axis receiver, and so on. The symbol m is used throughout to denote when a measurement is ‘modeled as’.
While it may be desirable to measure the full voltage tensor shown above in Equation 7 (e.g., using a triaxial transmitter and a triaxial receiver), such measurements are not always feasible or practical. In practice, tilted antennas are commonly used in applications where it is desirable to make fewer voltage measurements yet still obtain as many tensor impedance (coupling) components as possible.
In general, the antenna moments are not necessarily aligned with the x, y, and z tool axes. In such cases, the moment may be written as a generalized gain times a unit vector that points in the direction normal to the area enclosed by the antenna coil, for example, as follows:
where mTxx, mTyx, MTzx represent a projection of a unit vector that is in the same direction as the ‘x’ transmitter moment on the x, y, and z tool axes; mTxy, mTyy, mTzy represent a projection of a unit vector that is in the same direction as the ‘y’ transmitter moment on the x, y, and z tool axes; and mTxz, mTyz, MTzz represent a projection of a unit vector that is in the same direction as the ‘z’ transmitter moment on the x, y, and z tool axes. Similarly, mRxx, mRyx, MRzx represent a projection of a unit vector that is in the same direction as the ‘x’ receiver moment on the x, y, and z tool axes; mRxy, mRyy, mRzy represent a projection of a unit vector that is in the same direction as the ‘y’ receiver moment on the x, y, and z tool axes; and mRxz, mRyz, MRzz represent a projection of a unit vector that is in the same direction as the ‘z’ receiver moment on the x, y, and z tool axes. Note that the subscripts of each element tensor do not necessarily refer to specific directions, but now simply serve to label them. For example, the voltage Vry is the voltage measured on the receiver coil labeled ‘y’ that is not necessarily in the y direction when the transmitter labeled as the ‘x’ transmitter that is not necessarily aligned with the x direction fires. Note also that the superscript t represents the matrix transpose throughout.
As described above with respect to
where {acute over (m)}T and {acute over (m)}R represent the rotated moments, mT and mR are as defined above, and Rθ represents the rotation matrix for rotation about the BHA axis by angle θ and may be expressed, for example, as follows:
The measured voltage(s) may then be expressed, for example, as follows:
The rotated coupling tensor may be expressed in terms θ (in particular in terms of sines and cosines of θ), for example, as follows:
such that the measured voltage(s) vary with θ as given above in Equation 1. In the absence of bending, the coupling harmonics ZDC, ZFHC, ZFHS, ZSHC, and ZSHS may be expressed in terms of individual ones of the transfer impedances (couplings), for example, as follows:
It will be appreciated that bending does not appreciably change the distance (spacing) between the transmitter and receiver for the bending angles commonly encountered in subterranean drilling operations (e.g., having a dogleg severity of less than about 15 degrees per 100 feet). The spacing change Δ (the change in distance between the transmitter and receiver) caused by bending may be expressed, for example, as follows:
where L represents the original spacing between the transmitter and receiver and δ represents the bending angle as described above. Note that Δ approaches zero (Δ=L−L) for small bend angles. Even for drilling operations having a high dogleg the spacing change is negligible. For example, in a deep reading embodiment in which the spacing between the transmitter and the receiver is L=100 ft and the dogleg severity is high at 15 degrees per 100 feet, the spacing change between the transmitter and receiver is approximately −3.4 inches (about −0.3 percent).
Turning again to
Rotation of the transmitter and receiver antennas as the tool rotates in the wellbore may be expressed mathematically, for example, by first applying a rotation to the transmitter and receiver antennas about the bend axis to obtain new rotation axes zt and zr and then rotating the transmitter and receiver antennas about the new axes. In this example coordinate system (reference frame), the original z-axis may be defined by a line passing through the transmitter and receiver positions as depicted on
where {acute over (m)}T, {acute over (m)}R, mT and mR are as defined above, RTθ and RRθ represent the rotation matrices describing rotation of the transmitter and receiver through the angle θ about the new transmitter and receiver orientations, and RTbend and RRbend represent rotation matrices of the transmitter and receiver about the bend axis.
Rotation matrices RTbend and RRbend may be obtained, for example, according to the following expression:
where Rûφ represents a rotation matrix for rotation about a rotation axis represented by the unit vector û through an angle φ, I represents the 3×3 identity matrix, and where:
With continued reference to
where × represents the vector cross product, {circumflex over (z)} represents the z-axis such that
and {circumflex over (b)} represents the bending toolface direction such that
where τ represents the toolface angle (the bending direction).
Substituting equation 17 into equation 16 yields the following:
As noted above, in the depicted reference frame, the receiver is rotated by a bending angle of δ/2 and the transmitter is rotated by a bending angle of −δ/2. It will be appreciated that the disclosure is not limited by the above described reference frame. More broadly, the bending reference frame may be with respect to substantially any location on the string (e.g., at the transmitter or at the receiver) with the bending angle magnitudes being adjusted accordingly. In the above described example reference frame, rotation matrices RTbend and RRbend may expressed, for example, as follows:
Substituting equation 18 into equation 19 yields the following rotation matrices for the transmitter and receiver:
As noted above with respect to
where zt and zr represent the directions of the transmitter and receiver after bending. The transmitter and receiver rotate about their local z-axes (as given in Equations 21 and 22) as the BHA rotates in the wellbore such that rotation matrices RTθ and RRθ may be expressed, for example, as follows:
where the matrices Az
The voltage V between the transmitter and receiver may be expressed, for example, as follows:
With reference again to
Turning now to
With continued reference to
With still further reference to
As described herein, the electromagnetic measurements and the wellbore curvature may be processed (e.g., via inversion modeling) to determine at least one (and sometimes many) electromagnetic and physical properties of a subterranean formation surrounding a curved section of a wellbore. These properties may be further evaluated to guide (steer) subsequent drilling of the wellbore, for example, during a pay-zone steering operation in which it is desirable to maintain the wellbore within a particular formation layer (i.e., the pay-zone) or in proximity to a formation boundary or other feature.
The various processes in the disclosed measurement methods may be implemented on a downhole processor (controller). By downhole processor it is meant an electronic processor (e.g., a microprocessor or digital controller) deployed in the drill string (e.g., in the electromagnetic logging tool or elsewhere in the BHA). In such embodiments, the electromagnetic measurements and the curvature may be processed in combination by the downhole processor to compute at least one formation property. In other embodiments, the electromagnetic measurements and/or the curvature may be transmitted to the surface (e.g., via known telemetry techniques) and processed using a surface computer. Irrespective of where the measurements are processed a disclosed system for making electromagnetic measurements in a curved section of a wellbore may include an electromagnetic logging tool, for example, as described above and a processor (uphole or downhole) configured to process electromagnetic measurements in combination with a curvature of the curved section of the wellbore to compute at least one property the formation surrounding the wellbore.
Although methods making electromagnetic measurements that account for BHA bending have been described in detail, it should be understood that various changes, substitutions and alternations can be made herein without departing from the spirit and scope of the disclosure as defined by the appended claims.
The embodiments of the method have been primarily described with reference for use with LWD resistivity tools; however, the method may be used in applications other than the drilling of a wellbore. In other embodiments, systems according to the present disclosure may be used in wireline operations, however, other potential uses can be envisioned. Accordingly, the terms “wellbore,” “borehole” and the like should not be interpreted to limit tools, systems, assemblies, or methods of the present disclosure to any particular industry, field, or environment.
One or more specific embodiments of the present disclosure are described herein. These described embodiments are examples of the presently disclosed techniques. Additionally, in an effort to provide a concise description of these embodiments, not all features of an actual embodiment may be described in the specification. It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous embodiment-specific decisions will be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which may vary from one embodiment to another. Moreover, it should be appreciated that such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.
Additionally, it should be understood that references to “one embodiment” or “an embodiment” of the present disclosure are not intended to be interpreted as excluding the existence of additional embodiments that also incorporate the recited features. For example, any element described in relation to an embodiment herein may be combinable with any element of any other embodiment described herein. Numbers, percentages, ratios, or other values stated herein are intended to include that value, and also other values that are “about” or “approximately” the stated value, as would be appreciated by one of ordinary skill in the art encompassed by embodiments of the present disclosure. A stated value should therefore be interpreted broadly enough to encompass values that are at least close enough to the stated value to perform a desired function or achieve a desired result. The stated values include at least the variation to be expected in a suitable manufacturing or production process, and may include values that are within 5%, within 1%, within 0.1%, or within 0.01% of a stated value.
A person having ordinary skill in the art should realize in view of the present disclosure that equivalent constructions do not depart from the spirit and scope of the present disclosure, and that various changes, substitutions, and alterations may be made to embodiments disclosed herein without departing from the spirit and scope of the present disclosure. Equivalent constructions, including functional “means-plus-function” clauses are intended to cover the structures described herein as performing the recited function, including both structural equivalents that operate in the same manner, and equivalent structures that provide the same function. It is the express intention of the applicant not to invoke means-plus-function or other functional claiming for any claim except for those in which the words ‘means for’ appear together with an associated function. Each addition, deletion, and modification to the embodiments that falls within the meaning and scope of the claims is to be embraced by the claims.
The terms “approximately,” “about,” and “substantially” as used herein represent an amount close to the stated amount that is within standard manufacturing or process tolerances, or which still performs a desired function or achieves a desired result. For example, the terms “approximately,” “about,” and “substantially” may refer to an amount that is within less than 5% of, within less than 1% of, within less than 0.1% of, and within less than 0.01% of a stated amount. Further, it should be understood that any directions or reference frames in the preceding description are merely relative directions or movements. For example, any references to “up” and “down” or “above” or “below” are merely descriptive of the relative position or movement of the related elements.
The present disclosure may be embodied in other specific forms without departing from its spirit or characteristics. The described embodiments are to be considered as illustrative and not restrictive. Changes that come within the meaning and range of equivalency of the claims are to be embraced within their scope.
This application claims the benefit of and priority to U.S. Provisional Patent Application No. 63/215,665, filed on Jun. 28, 2021. The patent application identified above is incorporated herein by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2022/035125 | 6/27/2022 | WO |
Number | Date | Country | |
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63215665 | Jun 2021 | US |