This invention relates to rotary-vane machines that convert heat energy to electrical energy.
The concept of the rotary-vane machine (RVM) has been known for a long time, and continues to attract attention due to a number of advantages it has over machines utilizing reciprocating piston motion. Some of the advantages of the RVM are: mechanical simplicity, fewer parts, time-independent lever arm for gas pressure forces, and easier compensation of forces that act to bend the shafts.
There is reason to assert that in the RVM conditions for complete combustion of fuel are better observed, making the machine environmentally cleaner when compared with conventional piston engines. According to the Le Chatelier-Braun principle, the process of fuel combustion in a confined volume that releases heat and increases pressure is stimulated by an increase in volume, as an increase in volume causes pressure to decrease. In the RVM, the volume of the power stroke chamber increases at a greater rate than in a comparable reciprocating piston machine. This fact inspires confidence that the combustion of fuel in a RVM will be more complete, and hence that operation of the RVM will bring less harm to the natural environment.
There have been numerous attempts to build RVMs, and there exist a large number of patents of various designs, however, to this day, not one of the many proposed constructions has been successful in practical testing.
In a RVM, to realize the cycles of internal combustion it is necessary to ensure coordinated rotation of the shafts. The main cause of failure in all known and proposed variants of RVM construction is that they employ mechanical linkages to coordinate shaft rotation; none of the proposed variants are sufficiently reliable and capable of long-term operation. Components in these mechanical linkages experience alternating shock loadings, which quickly lead to their destruction, and consequently inoperability of the RVM.
An example of a known rotary vane engine invention is patent RU2237817, which proposes attaching reversible electrical machines (REM) onto the shafts of the engine, but, to keep the trailing vane from rotating backwards, proposes a mechanical linkage (a locking device or ratchet) which makes the device practically unusable due to unavoidable quick wear and tear of this mechanical part. Other designs, for example WO 2008/081212 A1, also propose to install REMs onto shafts, and also propose mechanical stopper devices to ensure motion of the rotor in one direction only.
The technical task is to find a simple, and reliable method of coordinating the rotation of the shafts of a RVM, without employing mechanical linkages to affect the rotation of the shafts.
In the disclosed method and device, coordinated rotation of shafts of a RVM is achieved through the application of accelerating, and decelerating torques applied to the shafts from either one or two REMs; no mechanical linkages are used to affect the nature of rotation of the shafts. A commutator controls the current supplied to the REM(s). The commutator is in turn controlled by a computing device, which receives shaft position information from sensors.
The disclosed method and device are a radical solution to the problem of coordination of rotation of shafts in a RVM, and eliminates reliability problems of this mechanism.
General forms of RVMs with one and two reversible electrical machines are depicted in
In both
In
During the first stroke, from the instant of ignition of the fuel mixture in chamber c1, this chamber increases its volume as it performs the working stroke. Chamber c2 contracts compressing the fuel mixture as it performs the compression stroke. In chamber c3 the intake stroke is carried out, and in chamber c4 the exhaust stroke is carried out. In short, during the first stroke, chamber c1 is the power chamber, c2 is the compression chamber, c3 is the intake chamber, and c4 is the exhaust chamber. During this stroke, shaft 1 is leading, and shaft 2 is trailing.
Passing through an intermediate position shown in
A fresh portion of fuel mixture is now compressed in chamber c2, ignition of this fuel mixture begins the second stroke. During the second stroke chamber c2 is where the power stroke is carried out; chamber c3 is where the compression stroke is carried out; chamber c4 is where the intake stroke is carried out; and chamber c1 is where the exhaust stroke is carried out.
Similarly to the first stroke, during the second stroke the vanes pass through an intermediate position shown in
In order for the above-described changes in the angles of the chambers, as well as the position of the chambers relative to the cylindrical casing to occur, rotation of the shafts should be coordinated. Below we present considerations underlying the disclosed method to achieve the required coordination using REM(s), in the simplest case, when the moments of inertia of the shafts are equal.
Let the pressures of gases in chambers c1, c2, c3 and c4 be equal to p1, p2, p3 and p4 respectively. Then, the torques acting on shaft 1 τ1 and shaft 2 τ2 due to these pressures are equal to:
τ1=(p1−p2+p3−p4)·S·l,
τ2=(−p1+p2−p3+p4)·S·l,
or,
τ2=−τ1, Equation 1
where: S is the surface area of a vane (d·(R2−R1)), and l lever arm ((R1+R2)/2), see
From the above equation, we see that the torques applied by the gases to shaft 1 and shaft 2 are always equal in magnitude and opposite in direction. This means that if the gases induce acceleration in one shaft, the same acceleration, but in the opposite direction is induced in the other shaft. Consequently, the bisector of the angle between the shafts cannot obtain acceleration due to pressure applied by gases onto the vanes; the motion of the bisector is not dependent on interacting forces between the shafts. Only external torques (in our case torques applied by the REM(s)) whose algebraic sum is not equal to zero can cause the bisector of the angle between the shafts to accelerate.
Let us assume that in the position shown in
From this unstable state the system will begin non-harmonic periodic oscillation. Much like a spring pendulum, the system will be in the process of transferring internal energy of the gases to kinetic energy of the shafts, and back again. The period of this oscillation of the shafts depends on initial pressures of the gases, elastic properties of the gases, moments of inertia of the shafts, and magnitudes of the externally applied torques. During these oscillations, the coordinate of the bisector will experience zero acceleration.
If, at the starting moment the angular speed of bisector ωβ is not equal to zero, then the shafts will execute the same oscillations but relative to a rotating bisector. The rotating motion of the shafts will be the sum of two independent motions: oscillation of the shafts relative to the bisector, and uniform rotation of the bisector. If the initial speed of the bisector ω0 is such that it rotates 90 degrees in the time it takes for the chamber c1, where the power stroke completes, and c1 expands to angle φ2, then the shafts will move from the positions shown in
The RVM's vanes, with elastic gases between them form an oscillatory system. This property is exploited in the disclosed method and devices, utilizing the REM(s) to influence the period and amplitude of these oscillations, as well as the angle of rotation of the bisector during each stroke.
During continuous, uniform operation of the RVM, the processes occurring during each period should repeat themselves, and the speeds of the shafts at the end of each period should be equal to the speeds of the shafts at the start of each period. If, during a period the gases produced a given quantity of work by transferring energy to the shafts, then during this same period, an equivalent quantity of work should be done by the shafts against external torques applied by the REM(s). This means, that during a period, the sum of work done by the gases and work done by external torques is equal to zero, only then will the shafts neither loose nor gain kinetic energy, i.e. not increase or decrease their speed. The bisector of the angle between the shafts should rotate through 90 degrees with every stroke, and the angle between the shafts during a stroke should either increase from φ1 to φ2, or decrease from φ2 to φ1.
In the following examples we will show how these conditions are met for a RVM with one REM, and a RVM with a REM on each shaft. In these examples, the following assumptions are made:
In
Below are the thermodynamic parameters used in our calculations:
Using the above values, we calculate:
Example 1: describing the continuous, uniform operation of a RVM with one REM on one shaft, see
As indicated earlier during a period of operation the energy of the shafts should not change, which is observed when the sum of work done by gases and externally applied torques during a period is equal to zero. During the first stroke the REM applies an accelerating torque τ0 to shaft 2, which adds energy to the shafts of the RVM, performing work equal to τ0(θ+φ1). During the second stroke the REM applies a decelerating torque −τ0, which performs work equal to −τ0(θ+φ2). The total work of these external moments during two strokes (period) is equal to:
τ0(θ+φ1)−τ0(θ+φ2)=−τ0(φ2−φ1). Equation 9
The work of the gases during these two strokes is 2WT. To satisfy the necessary condition that the sum of work done by gases and externally applied torques during a period is equal to zero, we write:
−τ0(φ2−φ1)+2WT=0, Equation 10
from which we calculate the value of τ0:
Provided that an external torque τ0 is applied to shaft 2, and assuming that the initial speeds of the shafts and the bisector are equal to zero, we utilize the method of iteration to determine the time it takes for the ignited mixture to expand from volume V1 to V2, that is, the duration of a stroke ts. We find ts equal to 21.53 ms. The angular rotation of the bisector kβ is found by:
Using these values, we calculate the initial speed of the bisector ω0 at which the angle of rotation of the bisector will be 90 degrees during a stroke:
These calculations provide us with a description of the continuous, uniform operation of our disclosed RVM with one REM on shaft 2. Using the same iterative method we calculate the motion of the shafts with τ0 applied, and having an initial speed ω0.
In summary, the engine parameters of this embodiment of our disclosed RVM with one REM are:
Example 2: describing the continuous, uniform operation of a RVM with one REM on shaft 1, and one REM on shaft 2,
The numerical values provided for the dimensions of the main unit of a RVM are the same for this example, as are the thermodynamic characteristics.
During the first stroke REM 5 (
τ0(θ+φ1)−τ0(θ+φ2)=−τ0(φ2−φ1). Equation 14
The work done by both REMs during the second stroke is equal to:
τ0(θ+φ1)−τ0(θ+φ2)=−τ0(φ2−φ1). Equation 15
The work of gases during a period is 2WT. Writing the condition for the sum of works of gases and external forces acting on the shafts to be equal to zero:
−2τ0(φ2−φ1)+2WT=0, Equation 16
we calculate the value of τ0:
Provided that an external torque τ0 is applied to shaft 2, an external torque −τ0 is applied to shaft 1, and assuming that the initial speeds of the shafts are equal to zero, we utilize the method of iteration to calculate the time it takes for the ignited mixture to expand from V1 to V2, that is, the duration of a stroke ts. We find ts equal to 21.53 ms. The angle of rotation of the bisector during the stroke is equal to zero, as the sum of external moments from both REMs at every point in time is equal to zero. The initial speed of the bisector for the continuous, uniform operation of the RVM with two REMs, where the bisector rotates through 90 degrees during a stroke is:
These calculations provide us with a description of the continuous, uniform operation of our disclosed RVM with two REMs. Using the same iterative method we calculate the motion of the shafts with external torques applied to both shafts, and having an initial speed ω0.
In summary, the engine parameters of this embodiment of our disclosed RVM with two REMs are:
In both embodiments of the disclosed RVM with either one or two REM(s) the necessary coordination of the shafts is achieved with the REM(s) applying constant external torques. The function of the REM(s) is reduced to periodic removal of the energy generated by the gases, and it appears to be sufficient to reach necessary coordination of the shafts. In both examples, position sensors were not used, and no mention of the control of the angles or speeds of the shafts by a computing device is made.
In any practical realization of the disclosed methods and devices, feedback and control of the REM(s) is of course a practical necessity as deviations from continuous, uniform operation are inevitable. In practice, monitoring the position of both shafts is necessary by sensors that will inform the computing device of any deviations of the RVM from the expected operating state. A control system will act to compensate these deviations by applying necessary corrections to the torques generated by the REM(s).
The disclosed method and devices for coordination of rotation of the shafts of the rotary-vane engine using reversible electrical machines can be used in machine-generators that transform heat energy into electrical energy.
Number | Date | Country | Kind |
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2015902378 | Jun 2015 | AU | national |
2015902743 | Jul 2015 | AU | national |
Filing Document | Filing Date | Country | Kind |
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PCT/AU2016/000212 | 6/17/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2016/201490 | 12/22/2016 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
7474020 | Pal | Jan 2009 | B2 |
8950377 | Drachko | Feb 2015 | B2 |
20150188400 | Kemp | Jul 2015 | A1 |
Number | Date | Country | |
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20180106151 A1 | Apr 2018 | US |