The present invention relates to systems and methods for providing electromagnetic connections (EMC) to charge pool related platforms (PRPs) such as but not limited to pool cleaning robots (PCRs) operating in swimming pools, with focus on solutions for Above Ground Pools (AGP).
It is well known that swimming pools are differentiated by two main groups of pools: In-Ground Pools (IGP) that may require complex underground and substantial engineering construction and, on the other side, AGP that vary in sizes and complexity that may allow an end user to install such a pool in his yard by DIY means.
Although this specification focuses on AGP, the specification herein may apply to any type of pool whether AGP or IGP.
PCR are fast becoming a common feature in all types of pools, including in AGP but mainly in IGP. It is of major interest to end users to provide PCR to all types of swimming pools to the benefit of swimming pool owners.
It is also well known that PCR are usually connected and powered by means of electrical cables that receive their power from external electrical power supplies that are located on the pool deck or at some distance from the pool's edge.
Such cables may be regarded as physical or aesthetical obstacles in any swimming pool environment but maybe less so in AGP where the cable of the submerged PCR is placed or settled on the AGP rim to be able to reach the external power supply pack.
The PCR industry has been developing battery operated PCR solutions and there is growing demand for such PCR because there is a growing need to reduce human effort in the operations of cleaning pools and also for aesthetical reasons. There is also growing need to use non-cabled pool robots that may be battery operated.
In response to such market demand, developments have concentrated on solutions how to charge on-board PCR batteries.
One way of achieving this is to employ an underwater, contactless EMC power supply connections, such as an inductive electrical charging system that comprises two half-core coil winding assemblies, where at least one such half coil may be fully submerged underwater.
For ease, the primary first half-core coil winding assembly (or sub-assemblies thereof or second wireless charging element (WCE)) may be referred to hereinafter as a transmitter or a TX; and the secondary half-core coil winding assembly (or sub-assemblies thereof or second WCE) may be referred to as a receiver or a RX. Effectively, this is a special type of a plug-and-socket configuration.
Usually, such electrical inductive powering or charging systems need to be pre-engineered to be embedded in a pool wall or in a pool surface. Namely, the TX is in contact with the volume of pool water, so that the PCR RX or any of its relevant RX components may physically come into contact with the TX to have any electrical power transfer or battery charging performed.
A simple and elegant solution is to locate an inductive transmitter unit (TX) behind a pool wall or any pool surface which may also comply with all, if not most, electrical strict pool safety regulations.
It is easier and cost effective to isolate an inductive TX from any wet or moist environments to the benefit of swimming pool users.
The PCR includes an on-board receiver unit (RX) that approaches the said TX. As soon as a viable connection has taken place, battery charging procedure may commence. Such procedure may be fully automatic after multiple post PCR cleaning cycles or initiated manually by, for example, remote control devices.
It is clear that the direct inductive charging system has an advantage over the indirect one because the barrier of the skin or pool wall surface in itself and the increased distances between the first transmitting winding to the second receiving winding may provide a lower electrical power that may be necessary to power larger underwater electrical equipment.
There may be provided herein devices, systems and methods for providing non-contact electromagnetic connection devices allowing power transmission for underwater PCR battery charging in any type of swimming pool.
The subject matter regarded as the invention is particularly pointed out and distinctly claimed in the concluding portion of the specification. The invention, however, both as to organization and method of operation, together with objects, features, and advantages thereof, may best be understood by reference to the following detailed description when read with the accompanying drawings in which:
In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the invention. However, it will be understood by those skilled in the art that the present invention may be practiced without these specific details. In other instances, well-known methods, procedures, and components have not been described in detail so as not to obscure the present invention.
The subject matter regarded as the invention is particularly pointed out and distinctly claimed in the concluding portion of the specification. The invention, however, both as to organization and method of operation, together with objects, features, and advantages thereof, may best be understood by reference to the following detailed description when read with the accompanying drawings.
It will be appreciated that for simplicity and clarity of illustration, elements shown in the figures have not necessarily been drawn to scale. For example, the dimensions of some of the elements may be exaggerated relative to other elements for clarity. Further, where considered appropriate, reference numerals may be repeated among the figures to indicate corresponding or analogous elements.
Any reference in the specification to a device or a system should be applied mutatis mutandis to a method that can be executed by the device or the system.
Because the illustrated or depicted embodiments of the present invention may for the most part, be implemented using electronic components and circuits known to those skilled in the art, details will not be explained in any greater extent than that considered necessary as illustrated above, for the understanding and appreciation of the underlying concepts of the present invention and in order not to obfuscate or distract from the teachings of the present invention.
Any reference in the specification to a method should be applied mutatis mutandis to a system capable of executing the method and should be applied mutatis mutandis to a non-transitory computer readable medium that stores instructions that once executed by a computer result in the execution of the method.
Any reference in the specification to a system should be applied mutatis mutandis to a method that can be executed by the system and should be applied mutatis mutandis to a non-transitory computer readable medium that stores instructions that once executed by a computer result in the execution of the method.
There is provided a cordless, battery powered pool cleaning robot (PCR) that charges its batteries while being attached or pressed against a wall of a swimming pool to connect to an external TX.
There is provided a cordless, battery powered pool cleaning robot (PCR) that charges its batteries while being positioned on a floor of a swimming pool to connect to an external TX.
The specification specifically concerns a PCR that operates within the submerged part in the pool that may use an external to the pool battery charger (TX) that is positioned externally to the water submerged side of the pool walls or floor that comprise the pool structure.
Externally may also include locating and affixing a TX in between layers or plies of the wall or floor structures.
In an IG pool, the TX may be positioned and affixed in-between a pool structure (concrete, steel, fiber glass) and a liner that is added to provide the final pool covering usually made of PVC sheeting.
Affixing a TX behind a ceramic tile may also provide an appropriate solution.
By using inductive power transfer from outside the submerged section of a pool to the PCR inside the pool provides a simple, easy and safe environment for PCR battery charging without the need of removing the PCR or its battery for external charging after every cleaning cycle.
The TX may be bound onto the pool wall by either attaching it and positioning it in-between the plies of a layered PVC foil or liner or ceramic tiles (9). The TX may alternatively or additionally be positioned or incorporated into the plies or any layered structure or ceramic tiles of the pool floor (8).
An important aspect of this invention is that the incorporation and integration of the said TX mechanisms onto a prefabricated pool wall section(s) (9) and/or a prefabricated pool floor layer may be best achieved by the OEM pool manufacturers or builders.
Typically, such an OEM prefabrication may have the TX pre-sewn into the wall or floor surface.
The OEM or in-situ pool builder or assembler incorporation and integration of TX (8) and/or TX (9) in
Typically, such attachments may employ, for example, double sided Velcro DIY strips or other solutions described further-on
TX (8) and/or TX (9) in
The PCR in
The RX assembly (5) includes an internal secondary inductive ferrite coil with the front facia (5A) of the RX having a substantially flat surface to engage a similar configuration TX front facia located on the outside of the pool wall.
Wireless two-way data transmission is provided between the Rx and the Tx for data sent from the pool cleaning robot to the Rx and/or the Tx, to the power supply and to a user or a user that may be able to receive and send wireless messages by means of a computerized device.
It should be noted that the removable TX in this specification are preferably located at the lower end of the pool walls at varying height distances from the pool floor such as for example: 5-10 cm, 15-20 cm, 25 cm, 30 cm and so on.
Built-in or OEM factory fitted or integrated TX may also be positioned at similar heights from the pool floor, with or without end user positioning adjustment possibilities.
The floor TX (8) embodiment remains substantially horizontal and parallel to the floor surface on the external floor side or in between layer(s) or plies of the pool floor.
The said RX (5) depicted in
The said RX height positioning mechanism (19) may be built of a rigid and sturdy construction yet a flexible built providing a push-back feature of the RX. This feature protects the surrounding pool surfaces from continual contacts that the PCR may have with walls during its cycle time. Yet, when the RX approaches the TX for charging connection, the said flexibility—or push-back feature—will allow for a soft, snug squeezing-in contact between the RX and the pool wall where the TX is located.
The built and construction of the RX (5, 5A) will therefor include a substantially soft—yet slippery—front rim arrangement to avoid unnecessary rubbing against pool surfaces.
The TX in
For any TX positioning or location in this specification, both the RX and the TX have a mutual positioning or location confirmation using an electronic sensing device such as ultrasonic beam or a magnetic resonance allowing for a return signal from the TX to the RX and to the main control PCB located inside the PCR. More than one sensor may be used so that the matching of TX and RX electrical inductive facias are fully aligned. Compass/gyrocompass, magnetometer, pool mapping techniques and a SLAM navigation program may be used to define the travel trajectory of the PCR in the pool. Means for correcting said RX and TX alignments are provided for in this specification.
PCR and RX may reduce speed and gently approach the TX for charging or data transfers, so that to reduce any unnecessary impacts against the TX or the pool walls. It is provided for a PCR and RX approach towards the TX while gently squeezing-in the RX facia circumference onto alignment with the TX facia circumference. Repositioning and realignments are provided for, whereas the PCR may move back to correct its trajectory and to reconnect again.
In another embodiment the end user may program and transmit the TX location to the RX and onto the PCR control logic by means of wireless communications such as a smartphone, tablet and the like. This makes it handy if the end user chooses to remove or reposition the location of his removable TX, in the pool, and wants to update the TX position.
The said communication function includes, in
Data transfer may be a two-way process: commands may be sent wirelessly (or via wire) from the end user to the PCR such as for example: electronic control logic software updates, modifying cycle times or cycle modes (clean floor only, climb walls, clean waterline etc.), weekly or periodical automatic start-end timer settings.
The PCR may transmit status data back to the end user. For example: filter cleanliness status, battery status, charging statues (such as “charging started” or “complete”), PCR error reports (stoppages), cycles data and cycle time data, water conditions (temperatures, water chemistry), recommended servicing removal from the pool and the like.
Any such two-way messaging may be routed to or from the internet or a cloud-based platform using standard mobile cellular technology, Wi-Fi® or Bluetooth® and data transfers are meant to be predominantly accomplished during the battery charging process or generally, when the RX and the TX are connected.
For battery charging to start, the PCR may measure its dwindling battery capacity and automatically travel for recharge. This allows for multiple charging without human interventions. At least one LED light may be activated in the TX when charging is in process.
There is also provided a LED indication light on any of the removeable Tx alternatives in this specification for status while charging or post charging (e.g.: red and green LEDS). Such an indication will provide the end user information about positive charging contact of both the TX and the RX without necessitating adjustments of the TX position.
Likewise, the pool wall/floor surfaces integrated TX (8) or (9) are also wired and electrically supplied (3) by the said connected power supply charger (1) and/or an alternative solar power supply sub-system external to the pool (not shown).
Importantly, TX (8 and/or 9) may be removable by a user and re-attached by any suitable means. For example, TX (9) may contain scotch tape type strips to position or to reposition the TX as required. This may also be easily achieved by simple end user DIY means.
Depicted are 4 legs (24A) but this configuration may alternatively include a tripod device with flexible octopus type legs that may be bent and aligned to multiple positions.
A TX housing (24) carrying handle (24C) is provided along with threaded housing vertical height adjustable axle legs or feet (24A) to manually align and adjust (upwards or downwards) the TX positioning to that of the RX. A wooden, polymer or rust-free metal surface or ground cone shaped leveler supports (24B) may also be provided whereby the supports may be removably attached to the bottom of each axle/leg so that the said leveler support(s) may be temporarily removed should the end user need to position, fasten or secure the said TX housing (24) to solid harder surfaces or onto non-level softer surfaces (such as grass lawn) that may surround the external swimming pool walls contour base. The TX housing may also be supplied in after sale kit form.
Such adjustable leg supports (24A) may also include foot grips provide increased stability whilst the rear legs may be flexible to allow extension for further adjustable adherence to the external pool wall surface.
The PRP may be any platform that may perform an operation related to a fluid of a pool—cleaning, changing chemical composition, monitoring, and the like. Examples of a PRP include a pool robot that differs from a PCR, a PCR, a floating unit, a skimmer, and the like. Any example related a PCR may be applied mutatis mutandis, to any other PRP.
Method 100 may start by initialization step 110.
Initialization step 110 may be followed by step 120 of positioning a first wireless charging element (WCE) of the PRP within a charging range of a second WCE of a charging unit that is movable and is located at a temporary PRP location that is outside an interior of a pool structural element.
Step 120 may include moving the first WCE towards the PRP location.
A charging range is a range in which wireless charging can occur. The charging range may be defined as a range in which an effective wireless charging can occur. Effective may mean that at least a predefined percent (for example at least 50 percent) the charging energy is not lost during the propagation between the first WCE and the second WCE.
Because the wireless charging is made through a pool structural element such as a sidewall, one or more layers or portions of the sidewall, a bottom of the pool, one or more layers or portions of the bottom—the charging range may be relatively small- and may be, for example be of less than 1, 2, 3 centimeters and the like.
Step 120 may include (a) moving the PRP towards the PRP location, and (b) moving the first WCE in relation to another part of the PRP.
Step (b) may include pushing the first WCE against an interior of the pool structural element. The pushing or pressing may reducing the distance between the first WCE and the second WCE.
Step 120 may include moving the first WCE based on an indication of the temporary PRP location.
The indication may be wirelessly transmitted temporary PRP location information (“location information”) that provides an explicit indication of the PRP location.
The location information may be sent to the PRP during initialization step 110 and/or during step 120.
The indication of the temporary PRP location is wirelessly transmitted radiation that is transmitted from the charging unit. For example—the charging unit may transmit beacon signals from one or more beacons.
Step 120 may include aligning the first WCE with the second WCE. The aligning may occur, during step (b) or following step (b).
The method according to claim 7 wherein the aligning is a sensor-based aligning that comprises using readings of one or more alignment sensors.
Step 120 may be followed by step 130 of wirelessly charging, by the second WCE, the first WCE while maintaining the first WCE within the charging range of the second WCE.
The charging may stop when a predefined condition (for example a certain charging level of the replaceable battery is reached) is fulfilled—and the PDP may move away from the charging unit.
Method 100 may also include step 140 of wirelessly communicating between the first WCE and the second WCE.
Method 100 may also include step 150 of generating a status indication by the charging unit. For example—by wireless communication aimed to a user device, by light emitting diodes, and the like.
The charging unit is detachably coupled to the pool structural element during the wirelessly charging. The detachable coupling may occur during initialization step 110.
Steps 120 and 130 may be executed whole the charging unit is detachably coupled, by suction caps, to the pool structural element during the wirelessly charging.
Steps 120 and 130 may be executed while charging unit is detachably coupled, by hook & loop fasteners to the pool structural element during the wirelessly charging.
Steps 120 and 130 may be executed while charging unit is positioned within a holder element that is connected to the pool structural element during the wirelessly charging.
Steps 120 and 130 may be executed while the second WCE is positioned, at least in part, within a stand-alone holder element.
Steps 120 and 130 may be executed while the second WCE is positioned, at least in part, within a stand-alone holder element that comprises adjustable legs.
Steps 120 and 130 may be executed while the second while the second WCE is pushed against the pool structural element.
The controller 211 is configured to control the drive unit 212 to move the PRP to maintain the first WCE within a charging range of a second WCE of a charging unit that is movable and is located at a temporary PRP location that is outside an interior of a pool structural element. The first WCE is configured to be wirelessly charged, by the second WCE, while the first WCE is maintained within the charging range of the second WCE.
The PRP may include a first WCE movement mechanism 217 that is configured to move the first WCE in relation to another part of the PRP. The first WCE movement mechanism may include, for example, adjustable RX height positioning mechanism (denoted 19 in
The first WCE movement mechanism 217 may include any mechanical elements (for example—motors, gears, rods, mechanical transfer units, and the like) for moving the first WCE. The movement may include linear movement and/or rotational movements along any axis.
The first WCE movement mechanism may be configured to push the first WCE against an interior of the pool structural element.
The first WCE movement mechanism may be configured to push the first WCE based on an indication of the temporary PRP location.
The first WCE movement mechanism may be configured to align the first WCE with the second WCE.
The PRP may include one or more alignment sensors and wherein an alignment of the first WCE with the second WCE is a sensor-based alignment.
The controller may be configured to control the drive unit to move towards the temporary PRP location based on an indication of the temporary PRP location
The PRP may include a communication module that is in communication with the first WCE, wherein the communication module is configured to communicate, via the first WCE, with the second WCE.
The first WCE may be located in any location—outside the PRP, partially outside the PRP, fully outside the PRP. For example—the first WCE faces a bottom of a housing of the PRP. Faces—may include that an imaginary line that extends from the bottom of the first WCE intersects the bottom. The first WCE may be parallel to a sidewall of the PRP.
The ECU WCE movement mechanism may be configured to push the ECU WCE against a pool structural element.
Any combination of any step of any one of the methods illustrated in the specification may be provided. Any combination of any feature of any claims may be provided. There may be provided a pool cleaning robot that is constructed and arranged to execute any combination of any steps of any of the methods illustrated in the specification. There may be provided a non-transitory computer readable medium that stores instructions for executing any combination of any steps of any of the methods illustrated in the specification.
“Configured” and “constructed and arranged” are used in an interchangeable manner.
The terms “comprising”, “including” having” “consisting”, and “consisting essentially of” are used in an interchangeable manner.
The phrase “may be” also cover “may not be”.
In the foregoing specification, the invention has been described with reference to specific examples of embodiments of the invention. It will, however, be evident that various modifications and changes may be made therein without departing from the broader spirit and scope of the invention as set forth in the appended claims.
Moreover, the terms “front,” “back,” “rear” “top,” “bottom,” “over,” “under” and the like in the description and in the claims, if any, are used for descriptive purposes and not necessarily for describing permanent relative positions. It is understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the invention described herein are, for example, capable of operation in other orientations than those illustrated or otherwise described herein.
The connections as discussed herein may be any type of connection suitable to transfer signals from or to the respective nodes, units or devices, for example via intermediate devices. Accordingly, unless implied or stated otherwise, the connections may for example be direct connections or indirect connections. The connections may be illustrated or described in reference to being a single connection, a plurality of connections, unidirectional connections, or bidirectional connections. However, different embodiments may vary the implementation of the connections. For example, separate unidirectional connections may be used rather than bidirectional connections and vice versa. Also, plurality of connections may be replaced with a single connection that transfers multiple signals serially or in a time multiplexed manner. Likewise, single connections carrying multiple signals may be separated out into various different connections carrying subsets of these signals. Therefore, many options exist for transferring signals.
Although specific conductivity types or polarity of potentials have been described in the examples, it will be appreciated that conductivity types and polarities of potentials may be reversed.
Those skilled in the art will recognize that the boundaries between various components are merely illustrative and that alternative embodiments may merge various components or impose an alternate decomposition of functionality upon various components. Thus, it is to be understood that the architectures depicted herein are merely exemplary, and that in fact many other architectures can be implemented which achieve the same functionality.
Any arrangement of components to achieve the same functionality is effectively “associated” such that the desired functionality is achieved. Hence, any two components herein combined to achieve a particular functionality can be seen as “associated with” Each other such that the desired functionality is achieved, irrespective of architectures or intermedial components. Likewise, any two components so associated can also be viewed as being “operably connected,” or “operably coupled,” to Each other to achieve the desired functionality.
Furthermore, those skilled in the art will recognize that boundaries between the above described operations merely illustrative. The multiple operations may be combined into a single operation, a single operation may be distributed in additional operations and operations may be executed at least partially overlapping in time. Moreover, alternative embodiments may include multiple instances of a particular operation, and the order of operations may be altered in various other embodiments.
However, other modifications, variations and alternatives are also possible. The specifications and drawings are, accordingly, to be regarded in an illustrative rather than in a restrictive sense.
In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word ‘comprising’ does not exclude the presence of other elements or steps than those listed in a claim. Furthermore, the terms “a” or “an,” as used herein, are defined as one or more than one. Also, the use of introductory phrases such as “at least one” and “one or more” in the claims should not be construed to imply that the introduction of another claim element by the indefinite articles “a” or “an” limits any particular claim containing such introduced claim element to inventions containing only one such element, even when the same claim includes the introductory phrases “one or more” or “at least one” and indefinite articles such as “a” or “an.” The same holds true for the use of definite articles. Unless stated otherwise, terms such as “first” and “second” are used to arbitrarily distinguish between the elements such terms describe. Thus, these terms are not necessarily intended to indicate temporal or other prioritization of such elements. The mere fact that certain measures are recited in mutually different claims does not indicate that a combination of these measures cannot be used to advantage.
While certain features of the invention have been illustrated and described herein, many modifications, substitutions, changes, and equivalents will now occur to those of ordinary skill in the art. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the invention.
This application claims priority from U.S. provisional patent 63/260,059 filing date 6 Aug. 2021 which is incorporated herein by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2022/057388 | 8/8/2022 | WO |
Number | Date | Country | |
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63260059 | Aug 2021 | US |