Ionic liquids (ILs) are salts that are commonly liquid under ambient conditions. Made mostly of bulky organic ions, ILs have almost infinite structural and chemical tunability. They are often referred to as “green solvents” or “designer solvents” for their intrinsic physiochemical properties, such as negligible volatility, non-flammability, good thermal stability, as well as wide electrochemical window. ILs demonstrate unique features for a broad spectrum of applications, such as media for synthesis, electrolytes, lubricants, as well as gas separations. Specifically, the low volatility and high CO2 solubility of ILs are appealing in CO2 separations. CO2 occupies the intrinsic entropic voids of ILs via the distinctive interactions between the quadrupolar CO2 and polar ions. Furthermore, ILs can be functionalized with nucleophilic functionalities that chemically bind with CO2. IL based sorbents, with amine, strong base, and multiple site cooperative interactions, have been extensively studied for post combustion carbon capture and more recently considered for direct air capture (DAC). The distinct environmental difference in DAC from post combustion capture is the presence of significant amount of O2 in air. Thermal and oxidative stability is important for the longevity and recyclability of materials for DAC and the behavior of ILs is not well known, particularly those that are being developed for DAC.
In addition to the importance of thermal and oxidative stability, regenerability with precise energy regulation and with external stimuli are of interest for CO2 capture sorbents. Regeneration of sorbents has traditionally relied on temperature-swing operations and the availability of thermal energy to desorb the CO2 and recycle the sorbent. Recently, bottom-up approaches involving metal-ion coordinated amines as reactive CO2 capture agents are demonstrated to lower the energy requirement and increase sorbent stability for regeneration. With the increasing availability of renewable energy sources, alternative regeneration approaches that do not rely on thermal energy from fossil-fuel burning is gaining interest. There have been few reports on the microwave-based regeneration of conventional aqueous amines and solid sorbents. However, it is not known whether ILs are susceptible to this emerging regeneration approach. Recognizing that electromagnetic field has heating effects that originate from conduction and dielectric polarization phenomena, we postulate that ILs with high concentrations of charged species would be ideal liquid candidates for dielectric heating. Highly polar materials are susceptible to dielectric heating as the alternating electric field at MW frequency range causes the dipoles to reorient in an oscillatory fashion, the friction of which generates heat. Furthermore, it is expected that the energy would be more intense and targeted than direct thermal heating for the CO2-rich domains of functionalized ILs since CO2-bound species are ionic (i.e., carbamate, carboxylate, carbonate).
1H-NMR of [EMIM][2-CNpyr]after MW regeneration at 100° C. for 1 hour.
Embodiments described herein relate to ionic CO2 capture materials, their use as direct air capture materials, and methods and systems of regenerating the CO2 capture materials. The ionic CO2 capture material can include at least one of an ionic liquid, deep eutectic solvent, or nano organic hybrid material.
In some embodiments a method of regenerating an ionic CO2 capture material saturated with CO2 can include applying an electromagnetic field to the ionic CO2 capture material at a frequency and intensity effective for dielectric heating of the ionic CO2 capture material and desorption of captured CO2.
In some embodiments, the ionic CO2 capture material can be dielectrically heated to a temperature effective to the desorb CO2 without causing degradation of the CO2 capture material. For example, the CO2 capture material is dielectrically heated to a temperature of about 80° C. to about 100° C. without causing degradation of the CO2 capture material.
In some embodiments, the CO2 capture material can include an imidazolium and/or pyrrole based ionic liquid, for example, an imidazolium cyanopyrrolide ionic liquid.
In some embodiments, microwave or radio frequency energy can be applied to the CO2 capture material at an intensity of up to about 60 watts and a frequency from about 100 kHz to about 2.45 GHz.
In some embodiments, the electromagnetic field can be applied to the ionic CO2 capture material in atmosphere substantially devoid of CO2 and less than about 20%, less than about 10%, less than about 5%, or less that about 1% relative humidity.
In other embodiments, the CO2 capture material can include a facilitated transport membrane that includes an ionic liquid. For example, the facilitated transport membrane includes a thin film composite membrane embedded with a functionalized ionic liquid and poly(ionic liquid). The thin film composite substrate can include a graphite reinforced permeable bicontinuous structured poly(ethersulfone/poly(ethylene terephthalate) substrate.
Other embodiments described herein relate to a system for regenerating a direct air capture (DAC) material saturated with CO2. The system can include a device for applying an electromagnetic field to a direct capture material at a frequency and intensity effective for dielectric heating of the direct capture material and desorption of captured CO2. The DAC material can include at least one of an ionic liquid, deep eutectic solvent, or nano organic hybrid material.
In some embodiments, the DAC material is configured to be dielectrically heated to a temperature effective to the desorb CO2 without causing degradation of the DAC. For example, the DAC material can be configured to be dielectrically heated to a temperature of about 80° C. to about 100° C. without degradation.
In some embodiments, the DAC material includes an imidazolium and/or pyrrole based ionic liquid, such as an imidazolium cyanopyrrolide ionic liquid.
In other embodiments, the device can include a microwave wave or radiofrequency emitter configured to apply electromagnetic energy at an intensity of up to about 60 watts and at a frequency from about 100 kHz to about 2.45 GHz.
In some embodiments, the device can include a chamber in which the DAC material is disposed for application of the electromagnetic field. The chamber can have an atmosphere substantially devoid of CO2 and less than about 20%, less than about 10%, less than about 5%, or less that about 1% relative humidity during application of the electromagnetic field.
In some embodiments, the CO2 capture material can include a facilitated transport membrane that includes an ionic liquid. For example, the facilitated transport membrane can include a thin film composite membrane embedded with a functionalized ionic liquid and poly(ionic liquid). The thin film composite substrate can include a graphite reinforced permeable bicontinuous structured poly(ethersulfone/poly(ethylene terephthalate) substrate.
Other embodiments described herein relate to a facilitated transport membrane for CO2 capture. The facilitated transport membrane includes a graphite reinforced permeable bicontinuous structured poly(ethersulfone/poly(ethylene terephthalate) substrate embedded with a mixture of a functionalized ionic liquid and poly(ionic liquid).
In some embodiments, the ionic liquid can include an imidazolium and/or pyrrole based ionic liquid, such as an imidazolium cyanopyrrolide ionic liquid.
In some embodiments, the poly(ionic liquid) comprises polydiallyldimethylammonium cyanopyrrolide.
In some embodiments, the substrate has a CO2 permeance of at least about 100,000 GPU, at least about 125,000 GPU, or at least about 130,000 GPU.
In other embodiments, the substrate has a PES skin layer with an interconnected pore structure having a pore size of about 20 nm to about 50 nm or about 30 nm to about 40 nm.
In this Example, we address thermal and oxidative stability of a functionalized IL and examined the possibility of microwave regeneration as an alternative to the conventional thermal heating. Among the functionalized ILs, 1-ethyl-3-methylimidazolium 2-cyanopyrrolide ([EMIM][2-CNpyr]) has a superior CO2 capacity, especially under low partial pressures of CO2. With an effective reaction enthalpy of −50 kJ mole−1, compared to aqueous amine-based sorbents at −80 kJ mole−1, [EMIM][2-CNpyr]can be easily regenerated at mild temperatures (40° C. in anhydrous conditions); similar is true for the eutectic solvent based on this IL and ethylene glycol. Under moisture saturated conditions, further increase in temperature is needed (e.g., 90° C.). Therefore, it is important to understand the stability of these solvents upon repetitive absorption-desorption cycles and under exposure to air and oxygen, in particular for DAC processes. Due to its importance in CO2 capture, the stability of [EMIM][2-CNpyr] under thermal and oxidative conditions as well as exposure to microwaves is examined here to guide the development of future liquid sorbents amenable to various regeneration approaches. In the subsequent paragraphs, we provide the current understanding of the thermal stability and degradation of imidazolium based ILs with the specific techniques applied to date. It is known that the degradation of imidazolium ILs may follow different mechanistic pathways under thermal and/or oxidative environments, depending on their anion pair. Therefore, the known degradation pathways for pyrrole-based compounds are also discussed.
The decomposition of ILs is commonly investigated using thermal gravimetric analysis (TGA) where a fast temperature ramp (e.g., 10° C./min) is applied usually under nitrogen and the degradation is reported based on the observation of significant mass loss. Recently, there has been improved methods for predicting long-term thermal stability by TGA by the control of furnace parameters. We examined the thermal degradation of [EMIM][TFSI], a common IL, under air and O2 environments where a decomposition at a lower temperature was observed, compared to the N2 environment. Few studies examined thermal degradation under isothermal conditions where lower thermal degradation temperatures were determined compared to the temperature ramping method in TGA. When the ethyl chain was replaced by a hexyl on the cation, the weight loss under same conditions increased to more than 10 wt %, thus showing the negative impact of the alkyl length attached to imidazolium on thermal stability. Similar results were observed with Rotating Bomb Oxidation Test (RBOT-ASTM D2272) conducted under O2 with initial pressure of 620 kPa and at 150° C. The oxidative and thermal degradation mechanism was proposed based upon the radical intermediate formation along the alkyl chain attached to the imidazolium cation. The proposed mechanism was not confirmed, although others have shown degradation of imidazolium ILs with different alkyl and aryl substituents to take place via a radical formation with advanced oxidation processes including exposure to ultraviolet (UV), UV/H2O2, UV/TiO2, 7.2Fe/TiO2/H2O2 systems, as well as excited state oxygen (O •- or 100).
Under highly basic conditions (e.g., fuel cells), the degradation of imidazolium-based materials in the presence of an organic solvent or aqueous electrolyte are shown to undergo a nucleophilic attack. The proposed degradation pathways shown in Scheme 1 are: (1) reverse Menschutkin (SN2) reaction; (2) nucleophilic addition-elimination followed by ring-opening; (3) ylide formation via deprotonation by nucleophile; or (4) deprotonation of the ring. Pathways 1 and 4 involve reactions in the peripheral alkyl substituents, whereas the pathways 2 and 3 are reactions directly involving the imidazolium ring. Density functional theory (DFT) calculations indicate the dominant pathway to be 2 involving the C2 position of the imidazolium ring. Therefore, bulky substituents on C2, C4, and C5 positions of the imidazolium are suggested to prevent the deprotonation of liable hydrogen, thus achieving higher stability.
The pairing of the imidazolium cation with a basic anion, such as [2-CNpyr], is desired to increase the absorption capacity at low partial pressures of CO2. The amine functionality, similar to the case reported for amino-oligomers in the context of their application in DAC can follow a basic auto-oxidation scheme. While the stability of the pyrrolides within ILs have not been examined before, the autoxidation of unsubstituted pyrrole and alkyl and aryl substituted pyrroles under air have been reported. It is agreed that the degradation pathway of pyrrole, under the stimuli of oxidants (i.e., peroxides, singlet oxygen (1O2), meta-chloroperoxybenzoic acid (m-CPBA), ferric chloride etc.), pH, and temperature or via anodic oxidation, often leads to unconstrained de-aromatization, polymerization, and decomposition that form complicated conducting (and/or nonconducting) polypyrrole (5 in Scheme 2). Furthermore, depending on the presence and position of the substituting group, products like 3-pyrrolin-2-ones or 4-pyrrolin-2-ones (6) and maleimide (7) are found in addition to dimers (8) through further coupling of pyrrole intermediates (Scheme 2). The presence of electron withdrawing group on the peripheral substantially decreases the reaction rate of oxidation, as demonstrated by the photodegradation of nesticides like Fludioxonil that contain pvrrole.
Here, the thermal and oxidative stability of [EMIM][2-CNpyr] is studied under air at 50 and 80° C., thus capturing conditions of a DAC process with absorption-desorption cycles. Under accelerated testing conditions where IL was exposed to pure O2 and kept isothermally at 80° C. for 7 days, the degradation products and possible mechanism are determined by NMR, FTIR, MS, and operando GC. The impact of thermal and oxidative degradation of the IL on its density, viscosity, CO2 absorption capacity, and species diffusivity are examined. Furthermore, MW based regeneration is demonstrated as an alternative approach where no measurable degradation occurred at both 80 and 100° C. The cyclability of the IL with MW exposure is shown with no CO2 capacity loss, thus demonstrating the effectiveness of dielectric heating for IL regeneration for DAC for the first time.
The IL precursor, 1-ethyl-3-methylimidazolium iodide ([EMIM][I], >98%) was purchased from TCI America. Reagent grade solvents of methanol, acetone, isopropanol, anion precursor pyrrole-2-carbonitrile (97%), and anion exchange resin (AER) Amberlite® IRN-78 (hydroxide form) was purchased from Alfa Aesar (Thermo Scientific). Anion exchange resin was rinsed with methanol for at least three times and vacuum dried under ambient temperature before use. Paramagnetic compound chromium (III) acetylacetonate (Cr(acac)3) and pyrrole (98%) were purchased form Sigma-Aldrich (Millipore Sigma). The deuterated solvent DMSO-d6 (10 mL, 99.9%) was purchased from Cambridge Isotope Laboratories. The non-nucleophilic (also non-CO2 reactive) ILs 1-ethyl-3-methyl-imidazolium bis(trifluoromethylsulfonyl)imide ([EMIM][TFSI], 99%) and 1-ethyl-3-methyl-imidazolium tricyanomethanide ([EMIM][TCM], 99%) were purchased from Iolitec Inc, Germany. The thrift-grade NMR tubes (5 mm diameter; 7″ length) and coded closed caps were purchased from Wilmad Labglass. The NMR coaxial tube sets (NE-5-CIC and NE-UP5-7) were purchased from New Era Enterprises, Inc. Gas tanks of nitrogen (N2; Ultra High Purity (UHP), argon (Ar; UHP), helium (He; UHP), carbon dioxide (CO2; bone dry), oxygen (O2; UHP), hydrogen (H2; UHP), and synthetic air (Air; N2 80% and O2 20%) were purchased from Airgas, Cleveland.
The synthesis of [EMIM][2-CNpyr] and [EMIM][Pyr] started with gradual anion exchange of precursor (10 g [EMIM][I] in 100 mL methanol) from I− to OH− at ambient temperature of 22° C. The use of AER was monitored to be 5 g per mmol of [EMIM][I]. The absence of residual iodide in the [EMIM][OH] intermediate was confirmed by (0.171 N) silver nitrate test where no visible white or yellowish silver(I) iodide precipitate was observed. Anion precursor was then added dropwise to the [EMIM][OH]/methanol intermediate solution ([EMIM][OH]: anion precursor 1:1.05 mole ratio) and agitated at 22° C. overnight. The resulting solution was then transferred to a round bottom flask where excess solvent was removed by a rotary evaporator with a vacuum pump (Edwards E2M0.7) at 50° C. The removal of residual moisture was carried out in a switch valve-controlled steel chamber under high vacuum of <100 mTorr with an Edwards RV-8 pump at 70° C. overnight. The molecular structure of [EMIM][2-CNpyr] was confirmed by 1H-NMR and the peak assignment confirmed by heteronuclear single quantum coherence (HSQC) as shown in
The molecular structure of ILs were characterized by nuclear magnetic resonance spectroscopy (NMR: 1H, 2H, and 13C-NMR on a Bruker Avance III HD 500 MHz NMR Spectrometer equipped with Broadband Prodigy TCI CryoProbe). Fourier-transformed infrared spectroscopy (FTIR) was taken on a Nicolet iS50 (Thermo Scientific) with built-in mid- and far-IR capable diamond attenuated total reflection. Water contents of the IL samples were measured by Karl Fisher titration (Metrohm Coulometric; KF 889D) to be all less than 1000 ppm. Densities were measured with a vibrating U-tube density meter (Anton Paar; DMA 4500M) within its own temperate control chamber (±0.03 K). The uncertainty of density is ±0.00005 g/cm3. Viscosity was measured with a microchannel viscometer (Rheosense; MicroVISC) in temperature control unit (±0.10 K). The uncertainty of viscosity is about 2%. Thermal stabilities were measured by a thermogravimetric analyzer (TGA, Q500) with a few drops (˜15 μg) of anhydrous IL sample in a platinum pan. The samples were tested with a temperature sweep from 50 to 600° C. at a rate of 10° C./min, under either N2 or air atmosphere.
2 mL of IL sample was placed in a 20 mL glass vial and agitated at 60 rpm with a magnetic stirrer (IKA C-MAG HS 7 digital). The head space within the glass vial was about 18 mL. A total of four accelerated degradation tests, corresponding to samples 1-4, were performed as summarized in Table 1. Sample 1 and Sample 4 were continuously contacted with air and O2, respectively, and the evolving components were sent to the GC for analysis. Evolving gas analysis was carried out by a customized GC (Agilent GC 7890B) equipped with two thermal conductivity detectors (TCD1, mobile phase: He; TCD2, mobile phase: N2) and one flame ionization detector (FID1; mobile phase: He). Degradation tests for Sample 2 and 3 were performed in gas-tight 20 mL glass vials, with about 18 mL of air and O2 as the atmosphere, respectively. The targeted atmosphere was purged into the vial for 10 min to replace the atmosphere before sealing the vial with lid and parafilm. Samples were degassed overnight by pulling vacuum and kept in an argon filled glovebox (VTI, with H2O and 02 both less than 0.1 ppm). The water content before and after the degradation tests were measured by KF titration to be <1000 ppm. Samples 1 and 4 were analyzed by electrospray ionization mass spectroscopy (ESI-MS; TSQ Quantum XLS Ultra). IL samples with a concentration of 25 mM in acetonitrile-water (v/v 50/50) mixture were directly infused and scanned in the range of 50˜600 m/z, with 0.1 mol % of acetic acid as additive for the positive scan and with no additive for the negative scan.
CO2 capacities were measured for the neat IL and Samples 1 and 4 following a similar procedure as described previously. Briefly, mass flow controllers (MFC; Brooks 5850i) were used to create mixed anhydrous feeds of CO2 and N2 at 410 ppm and 2500 ppm of CO2. Complete mixing of the gas was ensured in a 300 mL metal chamber (Swagelok) within an isothermal incubator (HettCube 400R; Across International LLC) at 22° C. prior to the absorption cell (20 mL glass vial). The CO2/N2 gas flow rate and composition were confirmed by an ADM 2000 Flowmeter (J&W Scientific Inc., acquired by Agilent) and an infrared gas analyzer (SBA-5, PPSystems Inc.), respectively. Analysis of the absorbed CO2 in the IL was done by quantitative 13C-NMR, following a previous report.
Diffusion coefficient of the ions within the IL samples (1 and 4) was measured by Diffusion-Ordered Spectroscopy (DOSY) NMR using a bipolar gradient (ledbpgp2s) pulse sequence on a Bruker 500 MHz NMR (1H Larmor frequency of 500 MHz) with Z-gradient diffusion probe. The signal was accumulated over 16 transients with 4 s delay at 298 K. The isotopic self-diffusivity (D) of ions was calculated using equation 1.
For CO2 breakthrough measurements, 5 mL of IL sample was placed in a 125 mL flat-bottom Pyrex glass flask and the sample was pretreated by microwave exposure at 50° C. for 4 hrs under air flow to confirm stability. Following this, absorption measurement was performed by contacting the sample with anhydrous CO2/N2/O2 gas feed (5000 ppm CO2 in synthetic air; 80/20 N2/O2) at a flow rate of 400 mL/min for 2.5 hours while constantly stirring the liquid. Absorption was followed by desorption via microwave exposure for 1 hr. The setup is shown in
The synthesis of the IL was confirmed by NMR as shown in
Both positive and negative MS analysis of the sample is plotted in blue in
Based on the MS analysis, there are two oxidative degradation products labeled as (III) and (IV) in
Along with the oxidative products determined in Sample 4, we identified an additional peak at m/z=181 in the negative scan of
To confirm the proposed degradation reactions, a series of analysis consisting of GC (for gaseous side products), NMR, and FTIR was performed. Off-gas operando GC analysis was conducted on Samples 1 and 4 throughout the period of the accelerated degradation experiments. H2 evolution from Sample 4 was detected by TCD2 (
The regions highlighted in green in
The degradation-derived CO2 binds back to the ILs as indicated by the gray highlighted peaks in 13C-NMR (
While the exact molecular structures of some degradation products were difficult to fully characterize by FTIR, NMR or MS due to their low concentrations, potential degradation pathways are proposed based on cross-referencing the spectroscopic results (
The nucleophilicity of the anion was reported to be a critical factor for stability. A ramped gravimetric analysis of [EMIM]-based ILs (or salts) with varied anion nucleophilicity (Table 2) was performed with TGA. ILs with low nucleophilic anions like [TFSI] and [TCM] were observed to have the highest thermal stability of at least 350° C. (
1)[69]9
aDonor number measured with 1-octyl-3-methylimidazolium iodide [OMIM][I], instead of [EMIM][I].
The self-diffusivity (D) of the cation and anion were measured by 1H DOSY NMR (calculated using Equation 1) and plotted in
Microwave-assisted desorption was performed at a constant temperature (80 and 100° C. in two consecutive cycles) by auto-adjusting the microwave power (0-10 W at 2.45 GHz), following CO2 absorption at 25° C. as shown in
With absorption at 50% RH, working capacity (difference between absorbed and desorbed CO2 in a cycle) is decreased despite the fact that the absorbed amount of CO2 is slightly increased. Therefore, the regeneration efficiency is around 80% (
It is worth to note that the IL darkened in color after dielectric heating at 100° C. for 1 hour due to initiated IL oxidation which is probably very low in amount and thus could not been detected. After a total MW cycle of 6 hrs (4 hrs of pretreatment at 50° C., 1 hr of 1″ desorption at 100° C., and 1 hr of 2nd desorption at 80° C.), the stability of IL (treated under 0% RH) was confirmed by NMR (
To compare MW regeneration with the convectional heating, parallel experiments were performed up to 8 absorption-desorption cycles (16 hrs total). Cycling was performed with a dry feed gas of 5000 ppm CO2 in synthetic air for 60 min at 25° C., followed by desorption under N2 for 45 min at 80° C. in both experiments using the same setup. The only difference was that the convectional heating was performed by immersing the sample chamber in a pre-heated oil bath at 80° C. as the heat source instead of dielectric heating via MW. As shown in
It is shown here that the CO2-reactive IL is susceptible to dielectric heating and the desorption can be achieved effectively considering the high viscosity of the IL that limits mass transport. While [EMIM][2-CNpyr] was found to undergo thermal and oxidative degradation under O2 at 80° C. for 7 days, therefore loosing 50% of its CO2 capacity, it is relatively stable upon cycling under air feed gas and 80° C. regeneration. These results further demonstrate the superior stability of the functionalized IL, compared to the solid amines where CO2 capacity loss in the orders of 80% and 61% have been reported under dry air at 120° C. and 80° C. for 7 days, respectively.
The CO2-reactive IL, [EMIM][2-CNpyr], was exposed to air and O2 at 50 and 80° C. for durations of 3 and 7 days to examine the possible oxidative thermal degradation reactions that could occur under a repetitive thermal-swing process that a sorbent undergoes in CO2 capture. The results from a series of analytical measurements suggest oxidation of both ions and ring opening of the imidazolium by radicalic and SN2 reaction mechanisms, respectively. These reactions were encouraged by the nucleophilicity of the anion producing mostly pyrrole dimer, ketones, and alkenes in addition to H2 and CO2 gases. While the CO2 reactivity of the IL sorbents rely on nucleophilic functional groups, stronger nucleophilicity negatively impact sorbent stability upon long exposures to thermal cycling as evident by the measured increase in viscosity and loss of CO2 capacity. Therefore, balancing of the nucleophilicity of an IL sorbent for CO2 capacity and regeneration temperature is important. In order to eliminate the long exposures to high temperatures under conventional heating, MW regeneration was demonstrated as an alternative where no measurable degradation products were found after a total of 6 hours exposure to MW at 50-100° C. While this study demonstrates the susceptibility of IL for MW based regeneration and desorption of CO2, it should be further investigated whether there is structure-induced release of CO2 besides the dielectric heating effects.
Calculation of the theoretical relative peak heights in mass spectroscopy
For (I) C6H11N2+, the probability of M+1 peak if considering all 13C, 2H, and 15N is:
with 2H and 15N often ignored due to their low abundancy, the probability of M+1 peak if considering only 13C is:
For (II) C5H3N2; the probability of M+1 peak if considering all 13C, 2H, and 15N is:
With 2H and 15N often ignored due to their low abundancy, the probability of M+1 peak if considering only 13C s:
In this Example, we describe a thin PIL-IL/GO selective layer on a bPES/PET substrate with well-interconnected pores as highly permeable FTM that demonstrates high performance of CO2 separation from CO2/N2/O2/H2O mixture at extremely low CO2 partial pressures. The impacts of oxygen and water on CO2 capacity and the diffusivity of the carrier were examined by 13C-NMR and 1H-DOSY NMR. The specific interactions between the GONF and the PIL-IL gel was characterized by HSBC NMR and FTIR. This example describes the CO2/O2 selectivity and tunability of the CO2/(N2+O2) separation ratio, and the mechanical strength against a transmembrane pressure for PIL-IL/GO type FTMs through the modifications of the PIL-IL composition and GONF layer thickness.
The IL precursor, 1-ethyl-3-methylimidazolium iodide ([EMIM][I], >98%) was purchased from TCI America. The ACS grade reagent methanol, isopropanol, and acetone were purchased from Alfa Aesar via Thermo Scientific. Anion precursor pyrrole-2-carbonitrile (99%) and Amberlite® IRN-78 anion exchange resin (AER) in [OH−] form were purchased from Thermo Scientific. The poly(ionic liquid) (PIL) precursor, poly (diallydimethylammonium chloride) (P[DADMA][Cl], Mw 400-500 kDa, ˜20 wt % aqueous solution) and paramagnetic compound chromium acetylacetonate (Cr(ACAC)3, 97%) were purchased from Millipore-Sigma. The AER was washed with methanol for at least three times and vacuum dried at room temperature before use. Solid P[DADMA][Cl] was acquired by directly pulling vacuum on the aqueous solution at 40° C. for three days and 80° C. for a day. The deuterated solvent DMSO-d6 (25 ml, 99.8%) was purchased from Thermo Scientific. The NMR tubes (5 mm OD; 7″ L; wall thickness: 0.38 mm) with coded closed caps were purchased from Bruker. The NMR coaxial tube set (inner cell: NE-5-CIC; outer cell: NE-UPE-7) were purchased from New Era Enterprises, Inc.
The ultrafiltration (UF) substrate membrane (LY; nominal cutoff of 100 kDa) with poly(ethersulfone) (PES) skin layer and poly(ethylene terephthalate) (PET) nonwoven substrate was purchased from Synder Filtration. The bPES/PET was prepared. Briefly, the highly gas permeable substrates with bicontinuous structured skin layer (with pore size of 30-40 nm) were fabricated by water-vapor induced phase separation, followed with water immersion. This highly permeable membrane is abbreviated as bPES/PET to make a dis-tinction from the commercial UF substrate. Single-layer graphene oxide (GO) dispersion (5 mg ml−1) was purchased from ACS Material (synthesized by modified Hummers' method and have an average width and thickness of 0.3 μm and 0.8 nm, respectively).
Tank gases of nitrogen (N2; Ultra High Purity (UHP)), argon (Ar; UHP), helium (He; UHP), carbon dioxide (CO2; bone dry), hydrogen (H2; UHP), and synthetic air (synthetic blend of N2 (80%) and O2 (20%), with less than 1 ppm of CO2) were purchased from Airgas.
Synthesis of [EMIM][2-CNpyr](IL) and P[DADMA][2-CNpyr](PIL). The synthesis of IL and PIL started with the anion exchange step of the precursor materials of [EMIM][I](10 g in 100 ml methanol) and P[DADMA][Cl](10 g in 100 ml methanol), respectively, into OH− intermediates. The use of AER to precursor was monitored to be around 5 mg AER per mmole precursor. The residual halide content in the intermediate solution was tested by 0.1 N silver nitrate (AgNO3) solution and confirmed to be low (<1000 ppm) from the lack of visual white precipitates of silver halides. The halide contents were further determined to be lower than 0.25% (detection limit) by combustion ion chromatography. The intermediate solutions of IL and PIL in [OH]− form were separately mixed with the anion precursor pyrrole 2-carbonitrile (with cation to anion precursor molar ratio of 1:1.02 mol) for acid-base neutralization reaction to complete overnight. The excess solvent was removed from the resulting solutions by rotary evaporation at 60° C. Samples were then vacuum dried at 80° C. for overnight to remove residual water. The molecular structure of the synthesized PIL and IL were characterized and confirmed by 1H-NMR and heteronuclear single quantum coherence (HSQC), heteronuclear multiple bond correlation (HMBC) on a Bruker 500 MHz.
Both UF and bPES/PET membrane substrates were rinsed with methanol/DI water (1:1, v/v) for at least three times to remove residual salt crystals from the substrate. This step is important as these contaminants can change the surface charge of GO flakes in the suspension in the next step, causing coagulation and failure of the GONF layer deposition. The membranes were dried in vacuum at 40° C. overnight prior to use. The GO in water dispersion (0.2 mg ml−1 and 2 mg ml−1) were prepared by diluting the purchased GO solution (5 mg ml−1) with DI water and sonication. The GONF layer was deposited over the substrates by vacuum filtering the GO suspension on top of the membrane substrate (with level accuracy checked) for roughly 5-10 min. To ensure even coverage and a final GONFL layer with homogenous thickness, the leveling of the membrane was confirmed to be perfectly horizontal. The deposited GONF layer was then impregnated by the PIL-IL gel by drop casting. The PIL-IL casting solution was prepared by mixing 0.2 mg ml−1 of PIL and 20 mg ml−1 of IL in methanol. The fabricated PIL-IL/GO on bPES/PET membranes were allowed to dry under ambient air and were kept under vacuum at ambient temperature before use.
The Fourier-Transformed Infrared (FTIR) spectra of the IL, PIL, and membranes were taken on Nicolet iS50 (Thermo Scientific) using a diamond crystal attenuated total reflectance (ATR) unit. Water content of the ILs were confirmed to be <1000 ppm by a coulometric Karl Fischer titrator (Metrohm; 889D). Viscosity of the IL was measured with a viscometer (RheoSense; microVisc) equipped with microchannel chips (Rheosense A05, A10, and B20). The phase transition of PIL-IL gels was performed with a DSC (Mettler Toledo DSC3), where the PIL-IL gels (˜ 15 mg) were pre-loaded into Al pans and sealed in Ar atmosphere glovebox (VTI; H2O and O2<0.1 ppm). The sample pans were first held at 80° C. (5 min), then cooled to −90° C. and held for 50 min, and finally heated back to 80° C. with a rate of 10° C. min−1 under N2 for three cycles. No differences were observed among the cycles and therefore only the glass transition temperature (Tg) of the third cycle is reported. The surface morphology and cross-sectional topography of the membranes were taken by field emission scanning electron microscopy (FESEM; ThermoFisher Apreo 2S). All membrane samples were sputtered with about 5 nm Pd prior to analysis for high conductivity and better image resolution.
The CO2/N2/O2 gas mixture was prepared by mixing the CO2 with the as-purchased synthetic air (N2/O2) by mass flow controllers (MFCs; Brooks 5850i) with Labview® via data acquisition units (DAQ; National Instrument 782604-01). The humidity control was achieved by a water bubbler. For the precise control of temperature, the gas lines, including the water bubbler, was kept inside an incubator (HettCube 400R; Across International LLC). The mixing of the gases for the desired compositions of 410, 1000, 2500, 5000, 10 000, and 20 000 ppm of CO2 at 22° C. and 40% relative humidity level (40% RH at 22° C. refers to 7.9 Torr or 10.6 mbar) was done in a 300 mL metal chamber (Swagelok) within the incubator. The gas flow rate was measured by ADM 2000 Flowmeter (J&W Scientific Inc., acquired by Agilent). A CO2 analyzer (SBA-5, PPSystems Inc.) with a detection range of 0 to 20 000 ppm was used to confirm the CO2 concentration in the prepared gas mixtures. To determine the CO2 absorption capacity of the IL, the gas mixture with the set CO2 content (200 ml min−1) was contacted with the IL (1 g) under 60 rpm agitation in a glass vial (20 ml) for at least 6 h at 22° C. for equilibrium. The equilibrium for CO2 saturation was reached within 2-3 h, whereas the equilibrium for the set relative humidity took longer. Therefore, a wait time of 6 h was allowed to ensure the system reached thermodynamic equilibrium. The binding capacity between CO2 and IL carrier was studied by quantitative 13C-NMR. Following CO2 absorption, 20 mg of the IL was sampled into 0.6 ml of 0.1 M Cr(ACAC)3 DMSO-d6 solvent and quantification of the CO2—IL complex followed the previously reported method. The identified products were identical to our previous report; briefly the peaks at 146, 154, and 158 ppm were assigned to carbamate, carboxylate, and bicarbonate complexes, respectively.
Self-diffusion coefficient of the IL was measured by Diffusion-Ordered Spectroscopy (DOSY) on the same 500 MHz NMR. About 0.3 ml of DMSO-d6 was loaded into the inner cell and the top was flame sealed (or sealed with epoxy resin). About 1.5 ml of the C02-saturated IL (at 410, 1000, 2500, 5000, 10 000, and 20 000 ppm CO2 under 40% RH) was transferred into the outer cell and the atmosphere in the headspace was purged with the same atmosphere used for CO2 absorption. The inner cell was then inserted into the outer cell and sealed with coded close cap and parafilm to ensure a gas tight environment. The samples were measured using bipolar gradient pulse sequence (ledbpg2s) and the Z-gradient diffusion probe (
where γ is the gyromagnetic ratio, g is the magnitude of the gradient pulse, 6 is the duration of the gradient pulse, and Δ is the interval (drifting or diffusion time) between two gradient pulses in the opposite direction. M0 is the strength of magnetization without pulse field gradient applied, whereas M(g) is the measured magnetization that exponentially decay as a function of applied pulse field gradient strength. An example of the calculated 1H-DOSY is shown in
The gas separation performance of the PIL-IL/GO composite membrane was tested under both sweep and vacuum modes. The membrane was placed in between two aluminum foils and fastened in a stainless-steel permeation cell (Advantec). The membrane module along with the bubbler and gas mixing chamber were kept within the temperature and humidity-controlled incubator (HettCube 400R; Across International LLC). Simulated CO2/N2/O2/H2O feed gas of 410, 1000, 2500, 5000, and 10 000 ppm CO2 with various humidity level were prepared by fine tuning the gas flow rate of the anhydrous CO2, anhydrous synthetic air (N2/O2=80/20), and moisture saturation by passing the specific gas streams through the water bubbler. The CO2/N2/H2O feed gas were prepared by mixing anhydrous CO, anhydrous N2, and moisture saturated N2.
The gas separation performance was calculated in gas permeance unit (GPU; 1 GPU=3.348×10−10 mol m−2 s−1 Pa−1) by eqn (2). Pi=106(Qi/(A·Δpi)) (2) where Qi is the permeating rate of component i (cm3 s−1), A is the membrane area (5.06 cm2), and Δpi is the transmembrane partial pressure gradient for component i (cmHg). The uncertainty in permeance (Pi) was determined from the propagation of error analysis using the respective uncertainties in A (±0.11 cm2 based on the measured membrane coupon radius of 0.2 mm), Δpi(±0.01 cmHg based on the measured concentrations by GC) and the standard deviation in the repeated measurements for Qi (varied for each of the conditions in the range of 0.0001-0.0003 cm3 s−1 for 5 measurements).
The selectivity of CO2 over N2 (αCO2/N2) and CO2 over O2 (αCO2/O2) are calculated using eqn (3) and (4), respectively. The separation ratio (αCO2/(N2+O2)), which is the permeance ratio of CO2 over the sum of N2 and O2, is a parameter that better describes the performance of gas separation in ternary gas mixtures, and it is calculated using eqn (5).
The dependence of CO2 permeance on the CO2 partial pressure of the feed is described by a homogenous reactive diffusion model given in eqn (6).
where l is the thickness of the membrane, PCO2/l is the measured CO2 permeance, PCO
We first present the results from the characterization of the CO2 carrier, namely the [EMIM][2-CNpyr], in terms of its CO2 binding capacity in the presence of N2 and O2, measurement of ion self-diffusivities, and the thermal behavior of the IL when gelled with PIL. The fabricated membranes with the PIL-IL gel is then described through their topological and cross-sectional features as determined by SEM as well as the specific interactions among the PIL, IL, and GO components examined by FTIR and NMR methods. Finally, the CO2 separation performance of the FTMs under synthetic air feed and at varying temperature and humidity conditions are presented.
CO2 binding to the IL and the ion diffusivities in the presence of O2 (16-20%) is studied at 22° C. and 40% RH (10.6 mbar). The CO2 absorption by [EMIM][2-CNpyr]has been previously shown form carbamate (CO2 binding to the pyrrole anion), carboxylate (CO2 binding to the imidazolium cation), and bicarbonate (CO2 binding to the co-absorbed water) species in both pure CO2 and CO2/N2 mixture gas. The distribution of these products was found to be different at low CO2 partial pressures in CO2/N2 compared to pure CO2.
The ion self-diffusivities were measured by 1H-DOSY NMR (
The incorporation of PIL into IL provides mechanical reinforcement by forming a non-crosslinked gel. In turn, the IL component acts as the plasticizer for mobility enhancement of the CO2 carrier.
In comparison to the commercial UF membrane substrate (
The specific interactions between GO and PIL-IL gel were probed by FTIR and NMR methods.
The HMBC NMR (
The CO2 permeance and CO2 selectivity against N2 and 02 with the PIL-IL/GO FTMs were measured by membrane testing according to the conditions summarized in Table 2.
The experimental data presented in
Factors like humidity and temperature are known to influence the transport behavior in FTMs. Under high humidity, water is co-absorbed with CO2. The presence of water is known to decrease the viscosity of ILs and it also increases the CO2 capacity due to the reaction between CO2 and water that forms bicarbonate. On the other hand, increase in temperature not only increases chain mobility in PIL (hence faster CO2 transport) but also encourages the dissociation of IL-CO2 complex (hence faster CO2 release) due to the exothermic nature of CO2 absorption. Therefore, CO2 separation from air for PIL-IL/GO on bPES/PET was evaluated at different humidity levels and temperatures as shown in
We further tested PIL-IL/GO on bPES/PET under vacuum operation with 760 Torr transmembrane pressure. Membranes ii, iii, and iv (in Table 2) leaked. We noticed the transmembrane pressure gradient could not be maintained and the permeate composition was almost the same as the feed, suggesting the need of further mechanical reinforcement on the selective PIL-IL/GO layer. Table 3 shows our efforts of changing the PIL-IL/GO composition by gradually increasing the PIL and GO loading of the selective layer. The increase of PIL and GO components increased the mechanical stability of the PIL-IL/GO; however, this was accompanied with significant reductions in CO2 binding capacity and transport. The high content of PIL also led to a relative brittle film (see
An FTM with PIL-IL/GO selective layer was fabricated using a highly permeable bicontinuous structured bPES/PET substrate. The nanoconfinement of PIL-IL within the GONF layer through ionic interactions between the carriers and the GO flakes and 71-71 interactions between the aromatic moieties was effective in maintaining the membrane stability under zero transmembrane pressure. The presence of O2 in the feed did not affect the carrier-CO2 binding capacity under the tested conditions, however it resulted in slightly slower CO2 transport. The fabricated FTM with PIL-IL/GO selective layer and the bPES/PET substrate presented a CO2 permeance of 2100 GPU and high selectivities of CO2/N2 (1100) and CO2/O2 (265) under conditions relevant to DAC (410 ppm CO2, 40% RH, 295 K). Under 2500 ppm of CO2, conditions relevant to cabin air, the permeance decreases to 430 GPU while the CO2/N2 selectivity and CO2/O2 selectivity dropped to 150 and 67, respectively. These results demonstrate a superior performance, especially the CO2/O2 selectivity, among the known FTMs reported to date. Further, this study represents the first FTM for CO2 separation from air. To improve the membrane stability and to prevent leaching of the carrier for operations under a positive transmembrane pressure, the selective layer thickness was increased. The thicker membranes presented significant resistance thus resulting in lower separation performance. In order to further tune the membrane stability without increasing the thickness and resistance, covalent interactions between the PIL-IL and GO within a thin selective layer are determined to be necessary.
The transport of CO2 across FTM consists of three consecutive steps:
The rate determining step (RDS) of our FTM is (2), which means (1) and (3) are all faster. Therefore, when temperature increase, the net transported CO2 across membrane (CO2 permeance) will decrease only if the reduction of (1) CO2 binding is so profound to a point that there is not enough CO2 to be supplied to step (2).
That being said, increasing temperature (to a point) in FTM will result in increase in CO2 permeance; and only when the temperature reaches and passes over certain threshold, where (1) the formation of IL-CO2 complex is really unfavored and insufficient in quantity, then we will start to observe a decrease in CO2 permeance.
From the above description of the invention, those skilled in the art will perceive improvements, changes and modifications. Such improvements, changes and modifications within the skill of the art are intended to be covered by the appended claims. All references, publications, and patents cited in the present application are herein incorporated by reference in their entirety.
This application claims priority from U.S. Provisional Application No. 63/501,832, filed May 12, 2023, the subject matter of which is incorporated herein by reference in its entirety.
This invention was made with government support under DE-SC0022214 awarded by the National Science Foundation. The government has certain rights in the invention.
Number | Date | Country | |
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63501832 | May 2023 | US |