This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2016-020160 filed on Feb. 4, 2016, the entire contents of which are incorporated herein by reference.
A certain aspect of the embodiments is related to an electromagnetic relay.
When the vibration (e.g. vibration generated at the time of opening and closing of a contact) of an electromagnetic relay (hereinafter referred to as “a relay”) propagates to the outside, it causes a noise. There has been known a relay in which a spring member is arranged between a relay body and a plug terminal and the spring member elastically supports the relay body, in order to restrict the propagation of the vibration caused from the relay body toward the plug terminal (e.g. see Japanese Laid-open Patent Publication No. 2012-142210). In the relay, a space is provided between the relay body and an outer cover.
According to an aspect of the present invention, there is provided an electromagnetic relay including: a relay body that includes a first terminal; a base that includes a second terminal which contacts the first terminal and supports the relay body; an outer cover that covers the relay body; and an elastic member that is attached between the relay body and the outer cover.
The object and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the claims.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the invention, as claimed.
In an electromagnetic relay disclosed in Japanese Laid-open Patent Publication No. 2012-142210, the vibration propagates to a spring member, and hence an effect of the noise reduction is insufficient.
A description will now be given of an embodiment according to the present invention with reference to drawings.
(FIRST EMBODIMENT)
An electromagnetic relay 1A (hereinafter referred to as “a relay”) according to a first embodiment includes an outer cover 11, a relay body 14, a base 12, as illustrated in
The relay body 14 includes an electromagnet not shown, a movable contact not shown, a fixed contact not shown, coil terminals 17 and contact terminals 18 (see
The coil terminals 17 and the contact terminals 18 are bent, and include flat portions 17A and 18A (an example of a first flat portion) in parallel with a bottom surface of the housing 14A of the relay body 14, as illustrated in
The base 12 includes external terminals 16 as a second terminal supporting the relay body 14. Each of the external terminals 16 includes a leg portion 16A that is connected to an external device, not shown, and extends perpendicularly from the base 12, and a flat portion 16B (an example of a second flat portion) that is bent from an upper end of the leg portion 16A, and is in parallel with an upper surface of the base 12 or the bottom surface of the housing 14A of the relay body 14. The flat portion 16B comes into surface contact with the flat portions 17A and 18A in assembling, as illustrated in
In
First engaging portions 130 that engage with the grooves 101 formed on the inner wall of the outer cover 11 are formed on both ends of the plate springs 13A and 13B. Moreover, second engaging portions 131 that engage with the grooves 15 formed on the housing 14A are formed on a center of the plate spring 13A and two tops of the plate spring 13B which are a middle portion of the plate spring 13 and contact with the housing 14A of the relay body 14.
When the outer cover 11 to which the plate springs 13A and 13B are attached covers the relay body 14 arranged on the base 12, the second engaging portions 131 of the plate springs 13A and 13B engage with the grooves 15 formed on the housing 14A of the relay body 14, and hence the position of the relay body 14 is fixed. Here, the outer cover 11 is fixed on the base 12 with an adhesive. Moreover, the base 12 may be fixed to the outer cover 11 by press fit.
A force of the plate springs 13A and 13B for pressing the relay body 14, which is generated by the second engaging portions 131 contacting the housing 14A, presses the flat portions 17A and 18A against the flat portions 16B. At this time, a vibration generated in the relay body 14 is attenuated by a friction generated between the flat portions 17A and 18A and the flat portions 16B, and it is restrained to propagate the vibration to the outside of the relay.
In the first embodiment, the plate springs 13 arc provided on the front, the rear, the right, the left and the upper sides of the inner wall of the outer cover 11. However, if the vibration generated in the relay body 14 can be restricted, the plate springs 13 may be provided on only a part of the inner wall of the outer cover 11. For example, the plate springs 13B may be provided on only the right and the left sides of the inner wall of the outer cover 11. Alternatively, the plate springs 13B may be provided on only the upper side of the inner wall of the outer cover 11. Alternatively, the plate springs 13A may be provided on only the front and the rear sides of the inner wall of the outer cover 11.
(SECOND EMBODIMENT)
As illustrated in
As illustrated in
In
A force of the plate springs 21 for pressing the relay body 14, which is generated by contacting the housing 14A, presses the flat portions 17A and 18A against the flat portions 16B. At this time, a vibration generated in the relay body 14 is attenuated by a friction generated between the flat portions 17A and 18A and the flat portions 16B, and it is restrained to propagate the vibration to the outside of the relay.
In the second embodiment, the plate springs 21 are provided on each inner wall of the outer cover 11. However, the plate springs 21 may be provided on only a part of the inner wall of the outer cover 11. For example, the plate springs 21 may be provided on only the front and rear sides of the inner wall of the outer cover 11. Alternatively, the plate springs 21 may be provided on only the right and left sides of the inner wall of the outer cover 11. Alternatively, the plate springs 21 may be provided on only the upper side of the inner wall of the outer cover 11.
(THIRD EMBODIMENT)
As illustrated in
The receiving portions 20 for attaching plate springs 21 are formed on the inner wall of the first outer cover 11A and the second outer cover 11B. Recess portions 23 and claw portions 24 as a third engaging portion are formed on an edge of the first outer cover 11A to be coupled with the second outer cover 11B. Similarly, the recess portions 23 and the claw portions 24 are formed on an edge of the second outer cover 11B to be coupled with the first outer cover 11A. The claw portions 24 of the second outer cover 11B engage with the recess portions 23 of the first outer cover 11A, and the claw portions 24 of the first outer cover 11A engage with the recess portions 23 of the second outer cover 11B. The first outer cover 11A and the second outer cover 11B are coupled with each other so as not to generate a gap by the recess portions 23 and the claw portions 24. In the third embodiment, the outer cover 11 can be divided, and therefore the plate springs 21 are easily attached to the first outer cover 11A and the second outer cover 11B.
In the third embodiment, the plate springs 21 are provided on the inner wall (i.e., the front, the rear, the right, the left and the upper sides of the inner wall) of the first outer cover 11 A and the second outer cover 11B. However, the plate springs 21 need not be provided on all of the inner wall of the first outer cover 11 A and the second outer cover 11B. For example, the plate springs 21 may be provided on only the front and the rear sides of the inner wall of the first outer cover 11A and the second outer cover 11B. Alternatively, the plate springs 21 may be provided on only the right and the left sides of the inner wall of the first outer cover 11A and the second outer cover 11B. Alternatively, the plate springs 21 may be provided on only the upper side of the inner wall of the first outer cover 11A and the second outer cover 11B.
(FOURTH EMBODIMENT)
As illustrated in
In
When the forked portion 26B of the elastic member 26 inserted into the through-hole 25 returns to an original shape, a force in which the forked portion 26B presses the relay body 14 presses the flat portions 17A and 18A against the flat portions 16B. At this time, it is restrained that a vibration generated in the relay body 14 propagates to the outside of the relay by a friction generated between the flat portions 17A and 18A and the flat portions 16B.
Here, the shape of the elastic member 26 is not limited to the shape of
In the fourth embodiment, the through-hole 25 is formed on the center of each surface of the outer cover 11, and the elastic member 26 is inserted into the through-hole 25. However, the through-hole 25 need not be formed on all surfaces of the outer cover 11, and the elastic members 26 need not be inserted into all through-holes 25 of the outer cover 11. For example, the through-holes 25 may be provided on only the front and the rear surfaces of the outer cover 11. Alternatively, the through-holes 25 may be provided on only the right and the left surfaces of the outer cover 11. Alternatively, the through-hole 25 may be provided on only the upper surface of the outer cover 11. For example, the elastic members 26 may be inserted into only the through-holes 25 of the front and the rear surfaces of the outer cover 11. Alternatively, the elastic members 26 may be inserted into only the through-holes 25 of the right and the left surfaces of the outer cover 11. Alternatively, the elastic member 26 may be inserted into only the through-hole 25 of the upper surface of the outer cover 11.
(FIFTH EMBODIMENT)
As illustrated in
When the outer cover 11 covers the relay body 14 to which the elastic member 27 is attached, a force in which the elastic member 27 contacting the housing 14A presses the relay body 14 presses the flat portions 17A and 18A against the flat portions 16B. At this time, it is restrained that the vibration generated in the relay body 14 propagates to the outside of the relay by the friction generated between the flat portions 17A and 18A and the flat portions 16B.
(SIXTH EMBODIMENT)
As illustrated in
Although the grooves 32 are formed on the front surface and the rear surface of the relay body 14, the grooves 32 may be formed on the right surface and the left surface of the relay body 14. Alternatively, the grooves 32 may be formed on all side surfaces of the relay body 14. At this time, an attachment position of the elastic member 28 to the relay body 14 can be changed according to the size of the elastic member 28.
When the outer cover 11 covers the relay body 14 to which the elastic member 28 is attached, as illustrated in
In the elastic member 28 illustrated in
(SEVENTH EMBODIMENT)
As illustrated in
When the outer cover 11 covers the relay body 14 to which the elastic members 33 are attached or the outer cover 11 to which the elastic members 33 are attached covers the relay body 14, a force in which the elastic members 33 press the relay body 14 presses the flat portions 17A and 18A against the flat portions 16B. At this time, it is restrained that the vibration generated in the relay body 14 propagates to the outside of the relay by the friction generated between the flat portions 17A and 18A and the flat portions 16B.
In the seventh embodiment, the elastic members 33 are provided on the front surface, the rear surface, the right surface, the left surface and the upper surface of the housing 14A or on the each inner wall of the outer cover 11. However, the elastic members 33 need not be provided on all surfaces of the housing 14A or on all the inner wall of the outer cover 11. For example, the elastic members 33 may be provided on only the right surface and the left surface of the housing 14A or only the right and left surfaces of the inner wall of the outer cover 11. Alternatively, the elastic members 33 may be provided on only the upper surface of the housing 14A or only the upper surface of the inner wall of the outer cover 11. The elastic members 33 may be provided on only the front surface and the rear surface of the housing 14A or only the front and rear surfaces of the inner wall of the outer cover 11.
(EIGHTH EMBODIMENT)
A relay 1H according to an eighth embodiment includes the outer cover 11, the relay body 14 and the base 12, as with the relay 1 A according to the first embodiment. In the eighth embodiment, the grooves 15 are formed on the inner wall of the outer cover 11, and the grooves 101 which engage with the first engaging portions 130 of the plate springs 13A and 13B are formed on the housing 14A of the relay body 14, as illustrated in
When the relay body 14 to which the plate springs 13A and 13B are attached is arranged on the base 12 and the outer cover 11 covers the relay body 14, the second engaging portions 131 of the plate springs 13A and 13B engage with the grooves 15 formed on the inner walls of the outer cover 11, and hence the position of the relay body 14 to the outer cover 11 is fixed. Here, the outer cover 11 is fixed on the base 12 with an adhesive. Moreover, the base 12 may be fixed to the outer cover 11 by press fit.
When a force in which the plate springs 13A and 13B press the flat portions 17A and 18A against the flat portions 16B. At this time, it is restrained that the vibration generated in the relay body 14 propagates to the outside of the relay by the friction generated between the flat portions 17A and 18A and the flat portions 16B.
In the eighth embodiment, the plate springs 13A and 13B are provided on the front surface, the rear surface, the right surface, the left surface and the upper surface of the housing 14A. However, if the vibration generated in the relay body 14 can be restricted, the plate springs 13 may be provided on only a part of the surfaces of the housing 14A. For example, the plate springs 13B may be provided on only the right and the left surfaces of the housing 14A. Alternatively, the plate springs 13B may be provided on only the upper surface of the housing 14A. Alternatively, the plate springs 13B may be provided on only the front and the rear surfaces of the housing 14A.
(NINTH EMBODIMENT)
The elastic member 28 is a substantially U-shaped plate spring, and is the integrated structure having the waveform springs 29 and the flat springs 30.
As illustrated in
When the outer cover 11 covers the relay body 14 to which the elastic member 28 is attached, the waveform springs 29 enter between the projections 35.
Then, a force in which the elastic member 28 presses the relay body 14 presses the coil terminals 17 and the contact terminals 18 of the relay body 14 against the external terminals 16 of the base 12. At this time, it is restrained that the vibration generated in the relay body 14 propagates to the outside of the relay by the friction generated between the flat portions 17A and 18A and the flat portions 16B. Moreover, the projections 35 prevent the deviation of the elastic member 28 in the width direction.
In the first to the ninth embodiments, the plate spring, the rubber or the elastomer is used as the elastic member, but a coil spring may be used as the elastic member.
As described above, according to the first to the ninth embodiments, the electromagnetic relay (1A-1I) includes: the relay body 14 that includes the coil terminals 17 and the contact terminals 18; the base 12 that includes the external terminals 16 which contact the coil terminals 17 and the contact terminals 18 and support the relay body 14; the outer cover 11 that covers the relay body 14 along with the base 12; and the elastic member (the plate springs 13A and 13B, the plate spring 21 or the elastic member 26, 27, 28 or 33) that is attached between the relay body 14 and the outer cover 11. The force in which the elastic member presses the relay body 14 presses the coil terminals 17 and the contact terminals 18 of the relay body 14 against the external terminals 16 of the base 12. Therefore, it can be restrained that the vibration generated in the relay body 14 propagates to the outside of the relay by the friction generated between the external terminals 16, and the coil terminals 17 and the contact terminals 18.
All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the invention and the concepts contributed by the inventor to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although the embodiments of the present invention have been described in detail, it should be understood that the various change, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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2016-020160 | Feb 2016 | JP | national |