The claimed invention relates to an electromagnetic relay.
There is a type of electromagnetic relay called a plunger type. The plunger type electromagnetic relay includes a movable piece, a first movable contact, a second movable contact, a drive shaft, a coil, and a movable iron core (see, for example, Japanese Patent Application Publication No. 2021-48092). The first and second movable contacts are arranged apart from each other in the longitudinal direction of the movable piece and are connected to the movable piece. The drive shaft is connected to the center of the movable piece. The drive shaft extends in the moving direction of the movable piece. The drive shaft is connected to the movable iron core. The movable piece moves as the movable iron core moves due to the magnetic force of the coil.
In the plunger type electromagnetic relay described above, the center of the first movable contact and the center of the second movable contact are arranged on the center line of the movable piece. In this case, a repulsive force generated by the short-circuit current acts on the movable piece in a direction parallel to the moving direction of the movable piece and in which the contacts are separated. Therefore, the contact force required to bring the contacts into stable contact increases. This results in an increase in the size of the drive device. An object of the claimed invention is to improve the short circuit resistance of an electromagnetic relay while suppressing an increase in size of a drive device.
An electromagnetic relay according to an aspect of the claimed invention includes a drive shaft, a drive device, a movable piece, a first fixed terminal, and a second fixed terminal. The drive shaft is movable in a moving direction. The drive shaft extends in the moving direction. The drive device moves the drive shaft in the moving direction. The movable piece includes a center portion connected to the drive shaft. The movable piece extends in a longitudinal direction. The first fixed terminal faces the movable piece. The second fixed terminal faces the movable piece and is spaced apart from the first fixed terminal in the longitudinal direction. The movable piece includes a first contact portion and a second contact portion. The first contact portion contacts the first fixed terminal. The second contact portion contacts the second fixed terminal. The first contact portion is eccentrically arranged (i.e., laterally offset) with respect to a center line of the movable piece. The center line of the movable piece extends in the longitudinal direction through the center portion.
In the electromagnetic relay according to the present aspect, the first contact portion is arranged eccentrically with respect to the center line of the movable piece that extends in the longitudinal direction through the center portion. Therefore, the repulsive force generated by the short-circuit current acts on the movable piece obliquely with respect to the moving direction of the movable piece. This reduces the repulsive force in the direction in which the first contact portion separates. Therefore, in the electromagnetic relay according to the present aspect, the short circuit resistance of the electromagnetic relay is improved while suppressing the increase in size of the drive device.
The second contact portion may be arranged eccentrically (i.e., laterally offset) with respect to the center line of the movable piece. In this case, the repulsive force in the direction in which the second contact portion separates is reduced. Thereby, the short circuit resistance of the electromagnetic relay is improved while suppressing the increase in size of the drive device.
The first contact portion and the second contact portion may be eccentric toward opposite sides with respect to the center line. In this case, the repulsive force acting on the first contact portion and the repulsive force acting on the second contact portion act obliquely in opposite directions. Therefore, the repulsive forces in the direction of tilting the movable piece are mutually canceled out. Thereby, the movable piece can be moved stably.
The first contact portion and the second contact portion may be arranged point-symmetrically with respect to the center portion. In this case, the movable piece can be moved more stably.
The movable piece may include a first notch. The first notch may be disposed adjacent to the first contact portion. In this case, the first notch reduces a portion of the movable piece through which current flows. As a result, the repulsive force at the portion where the first notch is provided becomes smaller, so that the repulsive force acts obliquely with respect to the moving direction of the movable piece.
The movable piece may include a second notch. The second notch may be disposed adjacent to the second contact portion. In this case, the second notch reduces a portion of the movable piece through which current flows. As a result, the repulsive force at the portion where the second notch is provided becomes smaller, so that the repulsive force acts obliquely with respect to the moving direction of the movable piece.
The first notch and the second notch may be arranged point-symmetrically with respect to the center portion. In this case, the movable piece can be moved stably.
The first fixed terminal may include a third notch. The third notch may be disposed adjacent to the first notch. In this case, the third notch reduces a portion of the first fixed terminal through which current flows. As a result, the repulsive force at the portion where the third notch is provided becomes smaller, so that the repulsive force acts obliquely with respect to the moving direction of the movable piece.
The second fixed terminal may include a fourth notch. The fourth notch may be disposed adjacent to the second notch. The fourth notch reduces a portion of the second fixed terminal through which current flows. As a result, the repulsive force at the portion where the fourth notch is provided becomes smaller, so that the repulsive force acts obliquely with respect to the moving direction of the movable piece.
The movable piece may include a first recess. The first recess may be disposed adjacent to the first contact portion. In this case, the first recess reduces a portion of the movable piece through which current flows. As a result, the repulsive force at the portion where the first recess is provided becomes smaller, so that the repulsive force acts obliquely with respect to the moving direction of the movable piece.
The movable piece may include a second recess. The second recess may be disposed adjacent to the second contact portion. In this case, the second recess reduces a portion of the movable piece through which current flows. As a result, the repulsive force at the portion where the second recess is provided becomes smaller, so that the repulsive force acts obliquely with respect to the moving direction of the movable piece.
The first recess and the second recess may be disposed point-symmetrically with respect to the center portion. In this case, the movable piece can be moved stably.
The first contact portion may include a first contact surface inclined with respect to the surface of the movable piece. In this case, since the first contact surface is inclined, the repulsive force generated by the short-circuit current acts on the movable piece obliquely with respect to the moving direction of the movable piece. This reduces the repulsive force in the direction in which the first contact portion separates.
The second contact portion may include a second contact surface inclined with respect to the surface of the movable piece. In this case, since the second contact surface is inclined, the repulsive force generated by the short-circuit current acts on the movable piece obliquely with respect to the moving direction of the movable piece. This reduces the repulsive force in the direction in which the second contact portion separates.
The first contact surface and the second contact surface may be inclined in opposite directions with respect to the center line. In this case, the repulsive force acting on the first contact portion and the repulsive force acting on the second contact portion act obliquely in opposite directions. Therefore, the repulsive forces in the direction of tilting the movable piece are mutually canceled out. Thereby, the movable piece can be moved stably.
Hereinafter, an electromagnetic relay according to an embodiment of the claimed invention will be described with reference to the drawings.
In addition, in the following description, the direction in which the first fixed contact 10 and the first movable contact 12 face each other is defined as a moving direction (Z1, Z2). The moving direction (Z1, Z2) includes a contact direction (Z1) and a separation direction (Z2). The direction in which the movable contacts 12 and 13 approach the fixed contacts 10 and 11 is defined as the contact direction (Z1). The direction in which the movable contacts 12 and 13 move away from the fixed contacts 10 and 11 is defined as the separation direction (Z2).
The direction in which the movable piece 8 extends is defined as a longitudinal direction (X1, X2). The longitudinal direction (X1, X2) is a direction perpendicular to the moving direction (Z1, Z2). The longitudinal direction (X1, X2) includes a first longitudinal direction (X1) and a second longitudinal direction (X2). The second longitudinal direction (X2) is the opposite direction to the first longitudinal direction (X1). The direction from the second fixed contact 11 toward the first fixed contact 10 is defined as the first longitudinal direction (X1). The direction from the first fixed contact 10 to the second fixed contact 11 is defined as the second longitudinal direction (X2).
As shown in
The first fixed terminal 6, the second fixed terminal 7, the movable piece 8, the first fixed contact 10, the second fixed contact 11, the first movable contact 12, and the second movable contact 13 are made of electrically conductive materials. For example, the first fixed terminal 6, the second fixed terminal 7, and the movable piece 8 are made of a metal material known as a terminal material such as copper-based metal. However, the first fixed terminal 6, the second fixed terminal 7, and the movable piece 8 may be made of materials different from these materials. The first fixed contact 10, the second fixed contact 11, the first movable contact 12, and the second movable contact 13 are made of a metal material known as a contact material such as a copper-based metal or a silver-based metal.
The first fixed terminal 6 and the second fixed terminal 7 are disposed apart from each other in the longitudinal direction (X1, X2). The first fixed terminal 6 and the second fixed terminal 7 extend from inside the case 2 to the outside of the case 2. The first fixed contact 10 is connected to the first fixed terminal 6. The second fixed contact 11 is connected to the second fixed terminal 7. The first fixed contact 10 and the second fixed contact 11 are disposed inside the case 2.
The movable piece 8, the first movable contact 12, and the second movable contact 13 are disposed inside the case 2. The first movable contact 12 and the second movable contact 13 are connected to the movable piece 8. The first movable contact 12 faces the first fixed contact 10. The second movable contact 13 faces the second fixed contact 11. The first movable contact 12 is disposed apart from the second movable contact 13 in the longitudinal direction (X1, X2).
The movable piece 8 is movable in the moving direction (Z1, Z2). The movable piece 8 is movable between an open position shown in
The movable mechanism 9 supports the movable piece 8. The movable mechanism 9 includes a drive shaft 15 and a contact spring 16. The drive shaft 15 is connected to the movable piece 8. The drive shaft 15 extends in the moving direction (Z1, Z2) through the movable piece 8 in the moving direction (Z1, Z2). The drive shaft 15 is movable in the moving direction (Z1, Z2). The contact spring 16 urges the movable piece 8 toward the contact direction (Z1).
The first movable contact 12 and the second movable contact 13 are eccentric (i.e., laterally offset) toward opposite sides with respect to the center line C1. That is, in the lateral direction (Y1, Y2), the center of the first movable contact 12 is shifted from the center line C1. In the lateral direction (Y1, Y2), the center of the second movable contact 13 is shifted from the center line C1. Specifically, the first movable contact 12 is eccentric in the first lateral direction (Y1) with respect to the center line C1. The second movable contact 13 is eccentric in the second lateral direction (Y2) with respect to the center line C1. The first movable contact 12 and the second movable contact 13 are disposed point-symmetrically with respect to the center portion 14.
As seen from the moving direction (Z1, Z2), the first movable contact 12 overlaps the center line C1. As seen from the moving direction (Z1, Z2), the second movable contact 13 overlaps the center line C1. The movable piece 8 includes a first edge 17 and a second edge 18. The first edge 17 is an edge of the movable piece 8 in the first lateral direction (Y1). The second edge 18 is an edge of the movable piece 8 in the second lateral direction (Y2). The first edge 17 and the second edge 18 extend in the longitudinal direction (X1, X2).
The first movable contact 12 is disposed closer to the first edge 17 than the second edge 18. The second movable contact 13 is disposed closer to the second edge 18 than the first edge 17. In the lateral direction (Y1, Y2), the distance L2 between the first movable contact 12 and the second edge 18 is larger than the distance L1 between the first movable contact 12 and the first edge 17. In the lateral direction (Y1, Y2), the distance L4 between the second movable contact 13 and the first edge 17 is larger than the distance L3 between the second movable contact 13 and the second edge 18.
As shown in
In the electromagnetic relay 1, when the coil 21 is energized, the movable iron core 23 is attracted to the fixed iron core 24 by the magnetic force of the coil 21. Thereby, the movable iron core 23 and the drive shaft 15 move in the contact direction (Z1) against the urging force of the return spring 26. Thereby, the movable piece 8 moves to the closed position shown in
When the coil 21 is de-energized, the movable iron core 23 and the drive shaft 15 are moved in the separation direction (Z2) by the urging force of the return spring 26. Thereby, the movable piece 8 moves to the open position shown in
In the electromagnetic relay 1 according to the present embodiment described above, the first movable contact 12 and the second movable contact 13 are eccentrically disposed with respect to the center line C1 of the movable piece 8.
Although one embodiment of the claimed invention has been described above, the claimed invention is not limited to the above embodiment, and various changes can be made without departing from the scope of the invention.
The structure of the drive device 4 is not limited to that of the above embodiment, and may be modified. For example, in the embodiment described above, the drive device 4 is disposed in the opening direction (Z2) of the contact device 3. However, the drive device 4 may be disposed in the longitudinal direction (X1, X2) or in the lateral direction (Y1, Y2) with respect to the contact device 3. The separation direction (Z2) and the contact direction (Z1) may be opposite directions to those in the above embodiment.
The structure of the contact device 3 is not limited to that of the above embodiment, and may be modified. For example, the first fixed contact 10 may be provided separately from the first fixed terminal 6, or may be integrated with the first fixed terminal 6. The second fixed contact 11 may be provided separately from the second fixed terminal 7, or may be integrated with the second fixed terminal 7. The first movable contact 12 may be provided separately from the movable piece 8, or may be integrated with the movable piece 8. The second movable contact 13 may be provided separately from the movable piece 8, or may be integrated with the movable piece 8. The first fixed contact 10 and the second fixed contact 11 may be omitted. The first movable contact 12 as a distinct, separate component and the second movable contact 13 as a distinct, separate component may be omitted. In other words, the movable piece 8 may directly contact the first fixed terminal 6 and the second fixed terminal 7. That is, the first contact portion and the second contact portion of the movable piece 8 are not limited to the first movable contact 12 and the second movable contact 13, but may be parts of the movable piece 8.
The structure of the movable piece 8 is not limited to that of the above embodiment, and may be modified. For example,
The first notch 31 may be disposed adjacent to the first movable contact 12. The first notch 31 may be located in the second lateral direction (Y2) with respect to the first movable contact 12. The second notch 32 may be disposed adjacent to the second movable contact 13. The second notch 32 may be located in the first lateral direction (Y1) with respect to the second movable contact 13. The first notch 31 and the second notch 32 may be disposed point-symmetrically with respect to the center portion 14.
In the movable piece 8 according to the first modification, the first notch 31 and the second notch 32 reduce the portion through which current flows. As a result, the repulsive force at the portion where the first notch 31 and the second notch 32 are provided becomes smaller, so that the repulsive force acts diagonally to the moving direction (Z1, Z2) of the movable piece 8.
In the movable piece 8 according to the second modification, the third notch 33 reduces a portion of the first fixed terminal 6 through which current flows. Furthermore, the fourth notch 34 reduces a portion of the second fixed terminal 7 through which current flows. As a result, the repulsive force at the portion where the third notch 33 and the fourth notch 34 are provided becomes smaller, so that the repulsive force acts diagonally to the moving direction (Z1, Z2) of the movable piece 8.
The second recess 36 may be disposed adjacent to the second movable contact 13. The second recess 36 may be provided between the second movable contact 13 and the first edge 17. The first recess 35 and the second recess 36 may be disposed point-symmetrically with respect to the center portion 14. In the movable piece 8 according to the third modification, the first recess 35 and the second recess 36 reduce the area through which current flows. As a result, the repulsive force at the portion where the first recess 35 and the second recess 36 are provided becomes smaller, so that the repulsive force acts obliquely with respect to the moving direction (Z1, Z2) of the movable piece 8.
The first fixed contact 10 may include a third contact surface 41. The third contact surface 41 may contact the first contact surface 38. The third contact surface 41 may be inclined in the same direction as the first contact surface 38. The second fixed contact 11 may include a fourth contact surface 42. The fourth contact surface 42 may contact the second contact surface 39. The fourth contact surface 42 may be inclined in the same direction as the second contact surface 39.
The first contact surface 38 and the second contact surface 39 may be inclined in opposite directions. Specifically, the first contact surface 38 may be inclined so that the height relative to the surface 37 of the movable piece 8 becomes lower toward the second lateral direction (Y2). The second contact surface 39 may be inclined so that the height relative to the surface 37 of the movable piece 8 becomes lower toward the first lateral direction (Y1).
In the movable piece 8 according to the sixth modification, since the first contact surface 38 and the second contact surface 39 are inclined, the repulsive forces F1 and F2 generated by the short-circuit current act on the movable piece 8 obliquely with respect to the moving direction (Z1, Z2) of the movable piece 8. Thereby, the repulsive force F1 in the separation direction (Z2) is reduced.
Number | Date | Country | Kind |
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2021-152607 | Sep 2021 | JP | national |
This application is the U.S. National Phase of International Application No. PCT/JP2022/011804, filed on Mar. 16, 2022, the priority benefit of which is claimed. That application claims priority to Japanese Patent Application No. 2021-152607, filed Sep. 17, 2021, the priority benefit of which is claimed. The contents of both those applications are incorporated by reference herein in their entireties.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2022/011804 | 3/16/2022 | WO |