This application claims priority to Japanese Patent Application No. 2019-167425, filed Sep. 13, 2019. The contents of that application are incorporated by reference herein in their entirety.
The present invention relates to an electromagnetic relay.
Some electromagnetic relays include a movable contact piece, a first fixed terminal, and a second fixed terminal (see, for example, Japanese Patent No. 6358442 and Japanese Patent Laid-Open No. 2015-46373). A first movable contact and a second movable contact are connected to the movable contact piece. A first fixed contact is connected to the first fixed terminal. A second fixed contact is connected to the second fixed terminal.
It is an object of the present disclosure to suppress a decrease in contact force at the contact in an electromagnetic relay as well as improving the assemblability thereof.
An electromagnetic relay according to one aspect of the present disclosure includes a movable contact piece, a first movable contact, a second movable contact, a first fixed contact, a second fixed contact, a first fixed terminal, and a second fixed terminal. The movable contact piece is movable in a closing direction and an opening direction which is opposite to the closing direction. The first movable contact is connected to the movable contact piece. The second movable contact is connected to the movable contact piece. The first fixed contact is disposed to face the first movable contact in the closing direction. The second fixed contact is disposed to face the second movable contact in the closing direction. The first fixed terminal is connected to the first fixed contact. The second fixed terminal is connected to the second fixed contact.
The first fixed terminal includes a first support portion and a first extending portion. The first support portion is located in the closing direction with respect to the movable contact piece. The first support portion supports the first fixed contact. The first support portion extends from the first fixed contact in a first lateral direction. The first lateral direction is one direction in the longitudinal direction of the movable contact piece. The first extending portion is connected to the first support portion. The first extending portion extends from the first support portion in the closing direction. The first extending portion is disposed apart from the movable contact piece in the first lateral direction. The second fixed terminal includes a second support portion and a second extending portion. The second support portion is located in the closing direction with respect to the movable contact piece. The second support portion supports the second fixed contact. The second support portion extends from the second fixed contact in a second lateral direction. The second lateral direction is one direction in the longitudinal direction of the movable contact piece. The second extending portion is connected to the second support portion. The second extending portion extends from the second support portion in the closing direction. The second extending portion is disposed apart from the movable contact piece in the second lateral direction.
In the electromagnetic relay according to the present aspect, the first extending portion of the first fixed terminal is disposed apart from the movable contact piece in the first lateral direction. The second extending portion of the second fixed terminal is disposed apart from the movable contact piece in the second lateral direction. Therefore, the distance between the first extending portion and the second extending portion becomes large. As a result, the Lorentz force acting on the movable contact piece in the opening direction is reduced and the decrease of contact force at the contact is suppressed. Further, the first support portion, the first extending portion, the second support portion and the second extending portion are located in the closing direction with respect to the movable contact piece. Therefore, when assembling the electromagnetic relay, the movable contact piece is unlikely to interfere with the first fixed terminal and the second fixed terminal. As a result, the assemblability is improved.
The electromagnetic relay may further include a housing. The housing may house the movable contact piece, the first movable contact, the second movable contact, the first fixed contact, and the second fixed contact. The first fixed terminal may further include a first connection portion and a first external terminal. The first connection portion may be connected to the first extending portion and may extend from the first extending portion in the second lateral direction. The first external terminal may be connected to the first connection portion and may protrude outward of the housing. The second fixed terminal may further include a second connection portion and a second external terminal. The second connection portion may be connected to the second extending portion and may extend from the second extending portion in the first lateral direction. The second external terminal may be connected to the second connection portion and may protrude outward of the housing.
The first connection portion may extend from the first extending portion in the first lateral direction. The second connection portion may extend from the second extending portion in the second lateral direction. The first connection portion may protrude from the housing outward thereof. The second connection portion may protrude from the housing outward thereof.
The electromagnetic relay may further include a first magnet and a second magnet. The first magnet may be disposed so as to cancel the direction of the magnetic flux generated in the first movable contact and the first fixed contact during energization. The second magnet may be disposed so as to cancel the direction of the magnetic flux generated in the second movable contact and the second fixed contact during energization. The electromagnetic relay may further include a first magnetic shield member and a second magnetic shield member. The first magnetic shield member may be disposed between the first extending portion and the movable contact piece in the longitudinal direction of the movable contact piece. The second magnetic shield member may be disposed between the second extending portion and the movable contact piece in the longitudinal direction of the movable contact piece.
In the longitudinal direction of the movable contact piece, the distance between the first extending portion and the second extending portion may be larger than the length of the movable contact piece. The first extending portion may be disposed at a non-overlapping position with the movable contact piece when viewed from the closing direction or the opening direction. The second extending portion may be disposed at a non-overlapping position with the movable contact piece when viewed from the closing direction or the opening direction.
The electromagnetic relay may further include a drive shaft and a drive device. The drive shaft may be connected to the movable contact piece. The drive shaft may extend from the movable contact piece in the opening direction. The drive device may be disposed in the opening direction with respect to the movable contact piece. The drive device may include a movable iron core and a coil. The movable iron core may be connected to the drive shaft. The movable iron core may be movable in the closing direction and the opening direction. The coil may generate an electromagnetic force that moves the movable iron core.
Hereinafter, an electromagnetic relay 1a according to one embodiment will be described with reference to the drawings.
In the following description, each of the direction, up(ward), down(ward), left, and right corresponds to up(ward), down(ward), left, and right in
The contact device 2 is disposed in the housing 3. The contact device 2 includes a movable mechanism 10, a first fixed terminal 11, a second fixed terminal 12, a movable contact piece 13, a first fixed contact 14, a second fixed contact 15, a first movable contact 16, and a second movable contact 17. The first fixed contact 14 is connected to the first fixed terminal 11. The second fixed contact 15 is connected to the second fixed terminal 12. The first fixed contact 14 and the second fixed contact 15 are disposed apart from each other in the left-right direction.
The movable contact piece 13 extends in the left-right direction. In the present embodiment, the longitudinal direction of the movable contact piece 13 is the left-right direction. The movable contact piece 13 is movable in a closing direction Z1 and an opening direction Z2. The closing direction Z1 is a direction in which the movable contact piece 13 approaches the first fixed contact 14 and the second fixed contact 15 (upward in
The first movable contact 16 and the second movable contact 17 are connected to the movable contact piece 13. The first movable contact 16 and the second movable contact 17 are disposed apart from each other in the left-right direction. The first movable contact 16 faces the first fixed contact 14 in the up-down direction. The second movable contact 17 faces the second fixed contact 15 in the up-down direction. The first fixed contact 14 is disposed in the closing direction Z1 (upward) with respect to the first movable contact 16. The second fixed contact 15 is disposed in the closing direction Z1 (upward) with respect to the second movable contact 17.
The movable mechanism 10 supports the movable contact piece 13. The movable mechanism 10 is disposed so as to be movable in the closing direction Z1 and the opening direction Z2 together with the movable contact piece 13. The movable mechanism 10 includes a drive shaft 19, a first holding member 25, a second holding member 26, and a contact spring 27. The drive shaft 19 extends in the up-down direction. The drive shaft 19 is connected to the movable contact piece 13. The drive shaft 19 extends downward from the movable contact piece 13. The movable contact piece 13 includes a hole 13a. The drive shaft 19 is inserted into the hole 13a. The movable contact piece 13 is configured to move relative to the drive shaft 19 in the closing direction Z1 and the opening direction Z2.
The drive shaft 19 is configured to move between a closed position and an open position.
The first holding member 25 is fixed to the drive shaft 19. The contact spring 27 is disposed between the movable contact piece 13 and the first holding member 25. The contact spring 27 urges the movable contact piece 13 in the closing direction Z1 while the movable contacts 16 and 17 are in contact with the fixed contacts 14 and 15. The second holding member 26 is fixed to the drive shaft 19. The movable contact piece 13 is located between the second holding member 26 and the contact spring 27.
The drive device 4 operates the movable contact piece 13 by an electromagnetic force. The drive device 4 moves the movable mechanism 10 in the closing direction Z1 and the opening direction Z2. As a result, the drive device 4 moves the movable contact piece 13 in the closing direction Z1 and the opening direction Z2. The drive device 4 includes a movable iron core 31, a coil 32, a fixed iron core 33, a yoke 34, and a return spring 35.
The movable iron core 31 is connected to the drive shaft 19. The movable iron core 31 is provided so as to be movable in the closing direction Z1 and the opening direction Z2. The coil 32 is energized to generate an electromagnetic force that moves the movable iron core 31 in the closing direction Z1. The fixed iron core 33 is disposed so as to face the movable iron core 31. The return spring 35 is disposed between the movable iron core 31 and the fixed iron core 33. The return spring 35 urges the movable iron core 31 in the opening direction Z2.
The yoke 34 is disposed so as to surround the coil 32. The yoke 34 is disposed on a magnetic circuit formed by the coil 32. The yoke 34 is disposed above, lateral to, and below the coil 32.
Next, the first fixed terminal 11 and the second fixed terminal 12 will be described in detail. As illustrated in
The first support portion 41 faces the movable contact piece 13. The first support portion 41 is located above the movable contact piece 13. The first fixed contact 14 is connected to the first support portion 41. The first support portion 41 supports the first fixed contact 14. The first support portion 41 extends from the first fixed contact 14 in a first lateral direction X1. The first lateral direction X1 is defined as one direction in the longitudinal direction of the movable contact piece 13. In the present embodiment, the first lateral direction X1 is the left direction in
The first extending portion 42 is connected to the first support portion 41. The first extending portion 42 extends from the first support portion 41 in the closing direction Z1. The first extending portion 42 is disposed apart from the movable contact piece 13 in the first lateral direction X1. The first extending portion 42 is disposed apart from the contact surface between the first fixed contact 14 and the first movable contact 16 in the first lateral direction X1.
The first connection portion 43 is connected to the first extending portion 42. The first connection portion 43 extends from the upper end of the first extending portion 42 in a second lateral direction X2. The second lateral direction X2 is defined as a direction opposite to the first lateral direction X1 in the longitudinal direction of the movable contact piece 13. In the present embodiment, the second lateral direction X2 is the right direction in
The entire second fixed terminal 12 is located in the closing direction Z1 with respect to the movable contact piece 13. The second fixed terminal 12 includes a second support portion 45, a second extending portion 46, a second connection portion 47, and a second external terminal 48. The second support portion 45, the second extending portion 46, and the second connection portion 47 have a plate-like shape. The second external terminal 48 has a cylindrical shape. The second support portion 45, the second extending portion 46, and the second connection portion 47 may be formed integrally. Alternatively, at least a part of the second support portion 45, the second extending portion 46, and the second connection portion 47 may be formed separately.
The second support portion 45 faces the movable contact piece 13. The second support portion 45 is located above the movable contact piece 13. The second fixed contact 15 is connected to the second support portion 45. The second support portion 45 supports the second fixed contact 15. The second support portion 45 extends from the second fixed contact 15 in the second lateral direction X2. The second support portion 45 extends from the second fixed contact 15 in a direction away from the first support portion 41. The second support portion 45 extends beyond the position of the second end portion 132 of the movable contact piece 13 in the longitudinal direction of the movable contact piece 13. In other words, the right end of the second support portion 45 is located to the right of the second end portion 132.
The second extending portion 46 is connected to the second support portion 45. The second extending portion 46 extends from the second support portion 45 in the closing direction Z1. The second extending portion 46 is disposed apart from the movable contact piece 13 in the second lateral direction X2. The second extending portion 46 is disposed apart from the contact surface between the second fixed contact 15 and the second movable contact 17 in the second lateral direction X2. As illustrated in
The second connection portion 47 is connected to the second extending portion 46. The second connection portion 47 extends from the upper end of the second extending portion 46 in the first lateral direction X1. The second connection portion 47 extends from the upper end of the second extending portion 46 in the direction toward the first connection portion 43. The second external terminal 48 is connected to the second connection portion 47. The second external terminal 48 extends from the second connection portion 47 in the closing direction Z1. The second external terminal 48 protrudes outward of the housing 3.
The first extending portion 42 and the second extending portion 46 are disposed apart from each other in the longitudinal direction of the movable contact piece 13. The first extending portion 42 and the second extending portion 46 are disposed beyond the movable contact piece 13 in the longitudinal direction of the movable contact piece 13. In the longitudinal direction of the movable contact piece 13, the distance between the first extending portion 42 and the second extending portion 46 is larger than the length of the movable contact piece 13. In the longitudinal direction of the movable contact piece 13, the distance between the first support portion 41 and the second support portion 45 is smaller than the length of the movable contact piece 13. In the longitudinal direction of the movable contact piece 13, the distance between the first connection portion 43 and the second connection portion 47 is smaller than the length of the movable contact piece 13.
Next, the operation of the electromagnetic relay 1a will be described. When the coil 32 is not energized, the drive device 4 is not excited. In this case, the drive shaft 19 is pressed together with the movable iron core 31 in the opening direction Z2 due to the elastic force of the return spring 35. Therefore, the drive shaft 19 is located at the open position illustrated in
When the coil 32 is energized, the drive device 4 is excited. In this case, the movable iron core 31 moves in the closing direction Z1 against the elastic force of the return spring 35 due to the electromagnetic force of the coil 32. As a result, both the drive shaft 19 and the movable contact piece 13 move in the closing direction Z1. Therefore, as illustrated in
When the current to the coil 32 is stopped and the coil 32 is demagnetized, the movable iron core 31 is pressed in the opening direction Z2 by the elastic force of the return spring 35. As a result, both the drive shaft 19 and the movable contact piece 13 move in the opening direction Z2. Therefore, as illustrated in
In the electromagnetic relay 1a according to the present embodiment described above, the first extending portion 42 of the first fixed terminal 11 is disposed apart from the movable contact piece 13 in the first lateral direction X1. The second extending portion 46 of the second fixed terminal 12 is disposed apart from the movable contact piece 13 in the second lateral direction X2. Therefore, the distance between the first extending portion 42 and the second extending portion 46 becomes large. As a result, the Lorentz force acting on the movable contact piece 13 in the opening direction is reduced, so that the decrease of contact force at the contact is suppressed. The first support portion 41, the first extending portion 42, the second support portion 45, and the second extending portion 46 are located in the closing direction Z1 with respect to the movable contact piece 13. Therefore, when assembling the electromagnetic relay 1a, the movable contact piece 13 is less likely to interfere with the first fixed terminal 11 and the second fixed terminal 12. As a result, the assemblability is improved.
Next, an electromagnetic relay 1b according to the second embodiment will be described.
As illustrated in
Next, an electromagnetic relay 1c according to a third embodiment will be described.
As illustrated in
In the electromagnetic relay 1c according to the third embodiment, the magnetic flux generated during energization is collected in the first magnetic shield member 51 and the second magnetic shield member 52. Therefore, the magnetic flux density above the movable contact piece 13 is reduced. As a result, the Lorentz force acting on the movable contact piece 13 in the opening direction is reduced.
Next, an electromagnetic relay 1d according to a fourth embodiment will be described.
As illustrated in
In the electromagnetic relay 1c according to the third embodiment or the electromagnetic relay 1d according to the fourth embodiment described above, a first magnet and a second magnet may be disposed instead of the first magnetic shield member 51 and the second magnetic shield member 52. The first magnet and the second magnet may be permanent magnets. The first magnet and the second magnet may be disposed so as to cancel out the direction of the magnetic flux generated during energization.
Next, an electromagnetic relay 1e according to a fifth embodiment will be described.
Although an embodiment of the present invention has been described above, the present invention is not limited to the above embodiment, and various modifications can be made without departing from the scope of the invention.
The shape or arrangement of the first fixed terminal 11, the second fixed terminal 12, or the movable contact piece 13 may be changed. For example, the first fixed terminal 11 and the second fixed terminal 12 are not limited to a bilaterally symmetrical shape but may be asymmetrical. The shape or arrangement of the movable iron core 31, the coil 32, the fixed iron core 33, or the yoke 34 may be changed. The shape or arrangement of the first fixed contact 14, the second fixed contact 15, the first movable contact 16, and the second movable contact 17 may be changed.
The first fixed contact 14 may be separated from the first fixed terminal 11 or may be integrated therewith. The second fixed contact 15 may be separated from the second fixed terminal 12 or may be integrated therewith. The first movable contact 16 may be separated from the movable contact piece 13 or may be integrated therewith. The second movable contact 17 may be separated from the movable contact piece 13 or may be integrated therewith.
The direction in which the first connection portion 43 of the first fixed terminal 11 and the second connection portion 47 of the second fixed terminal 12 extend outward is not limited to that of the above-described embodiments. The first connection portion 43 and the second connection portion 47 may extend in the front-back direction. The first connection portion 43 and the second connection portion 47 may extend in the same direction or in different directions.
The arrangement of the first magnet and the second magnet is not limited to the arrangement of the first magnetic shield member 51 and the second magnetic shield member 52 of the electromagnetic relay 1c according to the third embodiment described above and may be changed. For example, as illustrated in
The arrangement of the first magnet and the second magnet is not limited to the arrangement of the first magnetic shield member 51 and the second magnetic shield member 52 of the electromagnetic relay 1d according to the above-described fourth embodiment, and may be changed. For example, as illustrated in
As illustrated in
10: Movable mechanism, 11: First fixed terminal, 13: Movable contact piece, 14: First fixed contact, 16: First movable contact, 19: Drive shaft, 31: Movable iron core, 32: Coils, 41: First support portion, 42: First extending portion, 43: First connection portion, 44: First external terminal, 45: Second support portion, 46: Second extending portion, 47: Second connection portion, 48: Second external terminal, 51: First magnetic shielding member, 52: Second magnetic shield member
Number | Date | Country | Kind |
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2019-167425 | Sep 2019 | JP | national |