This application claims priority to Taiwanese Invention Patent Application No. 112131372, filed on Aug. 21, 2023, the entire disclosure of which is incorporated by reference herein.
The disclosure relates to a relay, and more particularly to an electromagnetic relay.
Referring to
As shown in
Since the gap 109 formed between the magnetic driven plate 104 and the magnetic plate 103 increases magnetoresistance, the magnetic attraction force generated by the electromagnet 102 is first consumed by the magnetoresistance generated by the gap 109 and then drives the pivot movement of the magnetic driven plate 104 relative to the magnetic plate 103. In a case where the electromagnet 102 is not stably energized or a power supplied to the electromagnet 102 is insufficient, the magnetic force thus generated may result in unstable downward movement of the conductive contact 108, which adversely affects reliability and sensitivity of the conventional electromagnetic relay 100.
Therefore, an object of the disclosure is to provide an electromagnetic relay that can alleviate at least one of the drawbacks of the prior art.
According to the disclosure, an electromagnetic relay includes a base unit, an electromagnetic unit, a magnetic unit, a first conductive terminal, a second conductive terminal, and a movable conductive terminal. The electromagnetic unit is disposed on the base unit and is operable for generating an electromagnetic force when being energized. The magnetic unit is mounted to the electromagnetic unit and has a magnetic member, a magnetic driven subunit, an arcuate groove, and an arcuate protrusion. The magnetic member is connected fixedly to the electromagnetic unit and has a fulcrum portion. The magnetic driven subunit includes a pushing block and a magnetic component. The magnetic component has a magnetic driven portion that is supported on the fulcrum portion and that is magnetically attractable by the electromagnetic unit, and a levered portion that extends substantially transversely from one side of the magnetic driven portion and that is connected to the pushing block. The arcuate groove is formed in one of the fulcrum portion and the magnetic driven portion. The arcuate protrusion is formed at another one of the fulcrum portion and the magnetic driven portion, is pivotably connected to the arcuate groove such that the magnetic component is pivotable about the fulcrum portion relative to the magnetic member. The first conductive terminal is disposed on the base unit and includes a first contact. The second conductive terminal is disposed on the base unit and includes a second contact that is opposite to and spaced apart from the first contact. The movable conductive terminal includes a movable conductive connector that is disposed on the base unit, that is disposed between the first contact and the second contact, and that is pushed by the pushing block of the magnetic driven subunit when the electromagnetic unit is energized, and a movable contact that is disposed on the movable conductive connector. When the electromagnetic unit is energized, the magnetic component is magnetically attracted and driven by the electromagnetic force of the electromagnetic unit to move, such that the levered portion of the magnetic component drives the pushing block to push the movable conductive connector and that the movable contact contacts one of the first contact and the second contact. When the electromagnetic unit is powered off, the magnetic component is not magnetically attracted by the electromagnetic unit, such that the movable contact contacts another one of the first contact and the second contact.
Other features and advantages of the disclosure will become apparent in the following detailed description of the embodiment(s) with reference to the accompanying drawings. It is noted that various features may not be drawn to scale.
Before the disclosure is described in greater detail, it should be noted that where considered appropriate, reference numerals or terminal portions of reference numerals have been repeated among the figures to indicate corresponding or analogous elements, which may optionally have similar characteristics.
It should be noted herein that for clarity of description, spatially relative terms such as “top,” “bottom,” “upper,” “lower,” “on,” “above,” “over,” “downwardly,” “upwardly” and the like may be used throughout the disclosure while making reference to the features as illustrated in the drawings. The features may be oriented differently (e.g., rotated 90 degrees or at other orientations) and the spatially relative terms used herein may be interpreted accordingly.
Referring to
The base unit 1 includes a base seat 11, and a housing 12 covering the base seat 11.
Further referring to
In this embodiment, the first direction (D1), the second direction (D2) and the third direction (D3) are substantially perpendicular to one another. In addition, the first direction (D1) is an up-down direction, the second direction (D2) is a left-right direction, and the third direction (D3) is a front-rear direction, and the present disclosure is not limited hereto.
As shown in
The electromagnetic unit 2 is disposed on the base unit 1 and is operable for generating an electromagnetic force. The electromagnetic unit 2 is an electromagnet, and has a first end 21 and a second end 22 that are oppositely disposed in the first direction (D1). The second end 22 is connected to the base wall 111.
Referring to
The magnetic member 31 is substantially L-shaped, and has a fixed portion 311 fixedly connected to the second end 22 of the electromagnetic unit 2 and the base wall 111, and a fulcrum portion 312 extending upwardly from one side of the fixed portion 311.
The magnetic driven subunit 32 is disposed on the magnetic member 31 and includes a pushing block 36 and a magnetic component 35.
The pushing block 36 is made of an electrical insulating material and is mounted to the pushing block seat 114. The pushing block 36 abuts against the pushing block seat 114, extends through the extension hole 133, and is movable leftward and rightward. The pushing block 36 has a push block body 361 extending in the second direction (D2) and extending into the second space 132 through the extension hole 133, and a pushing protrusion 362 protruding upwardly from the push block body 361 in the first direction (D1) and located in the second space 132. The pushing protrusion 362 faces the partitioning plate 121.
The magnetic component 35 is substantially inverted L-shaped and is pivotably disposed on the magnetic member 31. The magnetic component 35 is connected to the pushing block 36 for driving the pushing block 36 to move. The magnetic component 35 has a magnetic driven portion 351, a levered portion 352, a bent portion 353, and two positioning portions 354 (only one is visible in
The arcuate groove 33 is formed in one of the fulcrum portion 312 and the magnetic driven portion 351. In this embodiment, the arcuate groove 33 is formed in the magnetic driven portion 351 of the magnetic component 35 and opens toward the fulcrum portion 312.
The arcuate protrusion 34 is formed at another one of the fulcrum portion 312 and the magnetic driven portion 351. In this embodiment, the arcuate protrusion 34 is formed at the fulcrum portion 312 of the magnetic member 31 and is pivotably connected to the arcuate groove 33 such that the magnetic component 35 is pivotable about the arcuate protrusion 34 relative to the magnetic member 31. In addition, the arcuate groove 33 is complementary in shape with the arcuate protrusion 34 in this embodiment. The magnetic driven portion 351 of the magnetic component 35 has a bottom surface cooperates with a horizontal surface normal to the first direction (D1) to define an included angle (θ) (see
It should be noted that in other embodiments, the arcuate groove 33 and the arcuate protrusion 34 are interchangeable and are respectively formed at the fulcrum portion 312 and the magnetic driven portion 351, and the configurations of the arcuate groove 33 and the arcuate protrusion 34 may be modified as required as long as the arcuate groove 33 is complementary in shape with the arcuate protrusion 34.
Referring to
The second conductive terminal 5 includes a second conductive member 51 and a second contact 52. The second conductive member 51 is a metal sheet formed as one piece, and includes a second main body 511 disposed in the second space 132 and spaced apart from the first main body 411 in the second direction (D2), and a second pin 512 extending downwardly from the second main body 511 and outwardly through the base wall 111. The second contact 52 is fixedly connected to the second main body 511 and is opposite to and spaced apart from the first contact 42 in the second direction (D2). The second conductive terminal 5 is connected to another external circuit (not shown) by the second pin 512.
The movable conductive terminal 6 is disposed in the second space 132 of the base unit 1, and includes a movable conductive connector 61 disposed on the base unit 1 and a movable contact 62 disposed on the movable conductive connector 61.
The movable conductive connector 61 includes a conductive plate 63 disposed on the positioning seat 115, and a swing sheet 64 movably connected to the conductive plate 63, and pushed by the pushing block 36 of the magnetic driven subunit 32 when the electromagnetic unit 2 is energized.
The conductive plate 63 is substantially inverted L-shaped and is a metal sheet. The conductive plate 63 has a fixed portion 631 positioned on a top end of the positioning seat 115, and a movable pin 632 extending downwardly from the fixed portion 631 and outwardly through the base wall 111. The movable conductive terminal 6 is connected to an external circuit through the movable pin 632.
The swing sheet 64 is a metal sheet formed as one piece. The swing sheet 64 has a connecting portion 641, a swinging portion 642, and a resilient tab portion 643. The connecting portion 641 is movably connected to the fixed portion 631. The swinging portion 642 extends in the first direction (D1), is disposed between the first contact 42 and the second contact 52 in the second direction (D2), and is provided for the movable contact 62 to be disposed thereon. The resilient tab portion 643 is disposed between the fixed portion 631 and the movable contact 62 in the second direction (D2), extends from the swinging portion 642 inclinedly toward the magnetic driven subunit 32 and the movable contact 62. When being pushed by the pushing protrusion 362 of the pushing block 36, the resilient tab portion 643 is configured to store a restoring force. In this embodiment, the resilient tab portion 643 is disposed between the connecting portion 641 and the movable contact 62. In this embodiment, the conductive plate 63 and the swing sheet 64 are detachably connected by fastening means such as bolts (not shown) and the present disclosure is not limited in fastening means described herein. In addition, the conductive plate 63 and the swing sheet 64 may be integrally formed as one piece in other embodiments.
Referring to
When a potential corrosion occurs between the movable contact 62 and the second contact 52 after a period of use, a distance between the movable contact 62 and the second contact 52 increases in the second direction (D2); by virtue of the resilient tab portion 643 that is pushed by the pushing block 36 to drive the swinging portion 642 to swing in a relatively large range, a relatively reliable electrical connection between the movable contact 62 and the second contact 52 may be provided.
Referring to
Referring to
It should be noted that measuring points (A) to (G) respectively represent different positions of the magnetic driven subunit 32 during the process of the magnetic driven portion 351 moving toward the electromagnetic unit 2 when the electromagnetic unit 2 is energized, and measuring points (A′) to (G′) also respectively represent different positions of a magnetic driven subunit 32′ of the comparative example. In this embodiment, the measuring point (G) corresponds to
In the comparative example, the measuring point (G′) corresponds to
It can be seen from
It may be inferred from the above description that, when the electromagnetic unit 2 is energized, the magnetoresistance of the embodiment is relatively low and thus the torque generated by the magnetic component 35 is relatively large. Thus, a force of the magnetic component 35 driving the pushing block 36 to push the resilient tab portion 643 of the movable conductive connector 61 is relatively large, thereby ensuring that the movable contact 62 is smoothly moved from a position of being in contact with the first contact 42 to another position of being in contact with the second contact 52. In the contrary, since the magnetoresistance of the comparative example is relatively large and the torque generated by the magnetic component 35′ is consumed by the magnetoresistance, a force of the magnetic component 35′ driving the pushing block 36′ to move may not be sufficient to push the pushing block 36′ to contact the second contact 52. Thus, the reliability and sensitivity of the embodiment for switching circuits is better than that of the comparative example.
In addition, it can further be inferred that, as compared to the comparative example, a smaller electromagnetic force may be sufficient to drive the movable contact 62 to move to contact the second contact 52 in the embodiment. Thus, another electromagnetic unit that generates a weaker electromagnetic force and that has a relatively small size may be utilized, thereby decreasing an overall size of the embodiment of the present disclosure.
In the present disclosure, by virtue of the arcuate groove 33 being formed in the magnetic driven portion 351 of the magnetic component 35 and the arcuate protrusion 34 being formed at the fulcrum portion 312 of the magnetic member 31 and being pivotably connected to the arcuate groove 33, no air gap is formed between the magnetic component 35 and the fulcrum portion 312 and magnetoresistance resulting from an air gap may not be generated. Thus, the reliability and sensitivity of switching the movable contact 62 to be in contact with one of the first contact 42 and the second contact 52 is increased.
In the description above, for the purposes of explanation, numerous specific details have been set forth in order to provide a thorough understanding of the embodiment(s). It will be apparent, however, to one skilled in the art, that one or more other embodiments may be practiced without some of these specific details. It should also be appreciated that reference throughout this specification to “one embodiment,” “an embodiment,” an embodiment with an indication of an ordinal number and so forth means that a particular feature, structure, or characteristic may be included in the practice of the disclosure. It should be further appreciated that in the description, various features are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of various inventive aspects; such does not mean that every one of these features needs to be practiced with the presence of all the other features. In other words, in any described embodiment, when implementation of one or more features or specific details does not affect implementation of another one or more features or specific details, said one or more features may be singled out and practiced alone without said another one or more features or specific details. It should be further noted that one or more features or specific details from one embodiment may be practiced together with one or more features or specific details from another embodiment, where appropriate, in the practice of the disclosure.
While the disclosure has been described in connection with what is (are) considered the exemplary embodiment(s), it is understood that this disclosure is not limited to the disclosed embodiment(s) but is intended to cover various arrangements included within the spirit and scope of the broadest interpretation so as to encompass all such modifications and equivalent arrangements.
Number | Date | Country | Kind |
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112131372 | Aug 2023 | TW | national |