This application claims priority to Japanese Patent Application No. 2023-124687, filed Jul. 31, 2023. The contents of that application are incorporated by reference herein in their entirety.
The claimed invention relates to an electromagnetic relay.
Some electromagnetic relays have a pair of fixed terminals arranged opposite each other. Furthermore, the side surfaces of the housing are disposed on the sides of the pair of fixed terminals (see, for example, Japanese Patent No. 6344282).
In an electromagnetic relay, moving parts such as contacts generate wear particles or consumable particles (hereinafter referred to as wear particles and the like). When such wear particles accumulate along the side surface of the housing beside the fixed terminals, the insulation between the fixed terminals is reduced through the wear particles and the like. Increasing the distance between the fixed terminals and the side surface of the housing improves the insulation between the fixed terminals. In that case, however, the electromagnetic relay becomes large in size. An object of the claimed invention is to limit or reduce a decrease in insulation between fixed terminals caused by wear particles and the like that accumulate inside an electromagnetic relay while limiting or reducing an increase in size of the electromagnetic relay.
An electromagnetic relay in accordance with the claimed invention includes a first fixed terminal, a second fixed terminal, a housing, a coil, and a spool. The second fixed terminal is disposed in front of the first fixed terminal and faces the first fixed terminal. The housing includes a side surface that laterally covers the first fixed terminal and the second fixed terminal. The coil is wound around the spool. The spool includes a support portion and a lateral wall portion. The support portion supports the first fixed terminal. The lateral wall portion extends from the support portion and is disposed between the first fixed terminal and the side surface of the housing in the left-right direction. A front end of the lateral wall portion is located between the first fixed terminal and the second fixed terminal in the front-rear direction.
In the electromagnetic relay according to the disclosed embodiment, the creepage distance between the first fixed terminal and the second fixed terminal is increased by the thickness of the lateral wall portion. This prevents the electromagnetic relay from becoming too large, while also preventing a decrease in insulation between the fixed terminals caused by wear particles and the like that accumulate inside the electromagnetic relay.
The electromagnetic relay may further include a first fixed contact and a second fixed contact. The first fixed contact may be provided on the first fixed terminal. The second fixed contact may be provided on the second fixed terminal and disposed to face the first fixed terminal. The front end of the lateral wall portion may be located between the first fixed contact and the second fixed contact in the front-rear direction. In this case, deterioration of the insulation between the fixed contacts is suppressed.
The support portion may be located at the same height as a central axis of the coil. In this case, the first fixed terminal is supported by the support portion at a position above and away from wear particles and the like that accumulate inside the electromagnetic relay. Therefore, even if the portion of the first fixed terminal that is supported by the support portion is large, deterioration in insulation is suppressed.
The lateral wall portion may extend downward from the support portion. In this case, the lateral wall portion prevents the insulation from decreasing below the support portion. The support portion may be longer than the lateral wall portion in the front-rear direction. In this case, the first fixed terminal is stably supported by the supporting portion.
A clearance may be provided between the side surface of the housing and the lateral wall portion. In this case, the creepage distance between the first fixed terminal and the second fixed terminal is further increased. This improves the insulation between the fixed terminals. The lateral wall portion may include an opening. In this case, wear particles and the like can be released through the opening. This suppresses deterioration of the insulation between the fixed terminals.
The spool may include a bent portion that protrudes from the lateral wall portion toward a position between the first fixed terminal and the second fixed terminal. In this case, the bent portion prevents wear particles and the like from scattering forward. This improves the insulation between the fixed terminals.
The electromagnetic relay may further include a coil terminal. The coil terminal may include a body portion and a tie-down portion. The body portion may be supported on the spool. The tie-down portion may extend from the body portion toward the first fixed terminal, with an end of the coil being connected to the tie-down portion to electrically connect the coil to the coil terminal. The spool may include a vertical wall portion. The vertical wall portion may be located between the first fixed terminal and the tie-down portion in the front-rear direction. The lateral wall portion may extend forward from the vertical wall portion. In this case, the vertical wall portion and the lateral wall portion increase the insulation distance between the first fixed terminal and the tie-down portion. This improves the insulation between the first fixed terminal and the tie-down portion.
Hereinafter, an exemplary embodiment of an electromagnetic relay in accordance with the claimed invention will be described with reference to the drawings.
The housing 2 includes a base 5 and a case 6. The base 5 supports the drive device 4. The case 6 is attached to the base 5 and covers the drive device 4 and the contact device 3. The base 5 and the case 6 are made of an insulating material such as resin. Alternatively, the base 5 and case 6 may be made of other insulating materials, such as ceramic. It should be noted that the case 6 is omitted in
The contact device 3 includes a first fixed terminal 11, a second fixed terminal 12, a first fixed contact 13, a second fixed contact 14, a common terminal 31, a movable piece 16, an armature 17, and a movable contact 18. The first fixed terminal 11, the second fixed terminal 12, the first fixed contact 13, the second fixed contact 14, the movable contact 18, the common terminal 31, and the movable piece 16 are made of a conductive metal. The armature 17 is made of a magnetic material.
In the following description, the direction in which the second fixed contact 14 is disposed relative to the first fixed contact 13 is defined as the “front”, and the opposite direction is defined as the “rear”. The direction in which the contact device 3 and the drive device 4 are disposed with respect to the base 5 is defined as “upper”, and the opposite direction is defined as “lower”. Additionally, the left and right directions facing forward are defined as “left” and “right”, respectively. However, these directions are defined for the convenience of explanation and do not limit the direction in which the electromagnetic relay 1 is used.
The drive device 4 operates the contact device 3 by electromagnetic force. The drive device 4 includes a coil 21, a spool 22, a yoke 15, and an iron core 23. The coil 21 is wound around a spool 22. The spool 22 is supported by the base 5. As shown in
The iron core 23 is connected to the yoke 15.
The spool 22 is made of an insulating material such as resin. The spool 22 includes a first flange 25, a second flange 26, and a central flange 27. The first flange 25, the second flange 26, and the central flange 27 protrude in the radial direction of the coil 21. The first flange 25 is located at the front end of the spool 22. The second flange 26 is located at the rear end of the spool 22. The central flange 27 is disposed between the first flange 25 and the second flange 26 in the front-rear direction. The first flange 25 faces the first fixed terminal 11. The second flange 26 faces the common terminal 31. The central flange 27 is disposed between the first fixed terminal 11 and the common terminal 31.
A portion of the first fixed terminal 11 protrudes from the base 5 to the exterior of the electromagnetic relay 1. The first fixed terminal 11 is supported by the spool 22. The first fixed terminal 11 is disposed in front of the coil 21. The first fixed terminal 11 is disposed in front of the first flange 25. The first fixed terminal 11 is attached to the first flange 25. The first fixed contact 13 is provided on the first fixed terminal 11.
A portion of the second fixed terminal 12 protrudes from the base 5 to the exterior of the electromagnetic relay 1. The second fixed terminal 12 is supported by the spool 22. The second fixed terminal 12 is disposed in front of the coil 21. The second fixed terminal 12 is disposed in front of the first fixed terminal 11. The second fixed terminal 12 is attached to the central flange 27. The second fixed contact 14 is provided on the second fixed terminal 12.
A portion of the common terminal 31 protrudes from the base 5 to the exterior of the electromagnetic relay 1. The common terminal 31 is integrated with the yoke 15. The common terminal 31 is supported by the spool 22 via the yoke 15. The common terminal 31 is disposed behind the coil 21. The common terminal 31 is disposed behind the second flange 26. The common terminal 31 is attached to the second flange 26 via the yoke 15.
The common terminal 31 extends in the vertical direction. The lower end of the common terminal 31 protrudes downward from the base 5. The yoke 15 extends upward from the common terminal 31 and has an L-shaped bent shape. The yoke 15 includes a horizontal portion 32. The horizontal portion 32 extends in the front-rear direction. The horizontal portion 32 is disposed above the spool 22. The horizontal portion 32 is disposed above the first flange 25, the second flange 26, and the central flange 27.
The movable piece 16 is connected to the common terminal 31 via the yoke 15. The movable contact 18 is provided on the movable piece 16. The movable piece 16 has a spring property. The movable piece 16 includes a leaf spring portion 33 and a movable support portion 34. The movable piece 16 has a bent shape between the leaf spring portion 33 and the movable support portion 34. The leaf spring portion 33 is disposed above the horizontal portion 32 of the yoke 15. The leaf spring portion 33 is fixed to the horizontal portion 32. The movable support portion 34 is disposed in front of the spool 22. The movable support portion 34 extends in the vertical direction. The lower portion of the movable support portion 34 is disposed between the first fixed terminal 11 and the second fixed terminal 12. The movable contact 18 is provided at the lower portion of the movable support portion 34. The movable contact 18 is disposed between the first fixed terminal 11 and the second fixed terminal 12 in the front-rear direction.
The armature 17 is attached to the movable piece 16. The armature 17 is disposed in front of the spool 22. The armature 17 is disposed between the movable support portion 34 of the movable piece 16 and the iron core 23. The armature 17 is attached to the movable support portion 34. The upper portion of the armature 17 is in contact with the horizontal portion 32 of the yoke 15.
The first support portion 41 protrudes forward from the first flange 25. The first support portion 41 is disposed to the right of the hole 24 of the spool 22. The first support portion 41 supports the first fixed terminal 11. The first support portion 41 is located at the same height as the central axis A1 of the coil 21. The upper end of the first support portion 41 is located above the central axis A1 of the coil 21. The first support portion 41 includes a first groove 43. The first groove 43 extends in the up-down direction in the first support portion 41.
The second support portion 42 is disposed apart from the first support portion 41 in the left-right direction. The second support portion 42 is provided on the first flange 25. The second support portion 42 protrudes forward from the first flange 25. The second support portion 42 is disposed to the left of the hole 24 of the spool 22. The second support portion 42 supports the first fixed terminal 11. The second support portion 42 is located at the same height as the central axis A1 of the coil 21. The upper end of the second support portion 42 is located above the central axis A1 of the coil 21. The second support portion 42 includes a second groove 44. The second groove 44 extends in the up-down direction in the second support portion 42.
The first contact support portion 47 extends in the left-right direction. The first contact support portion 47 connects the first locking portion 45 and the second locking portion 46. The first fixed contact 13 is provided on the first contact support portion 47. The first external terminal portion 48 extends downward from the first contact support portion 47. The first external terminal portion 48 protrudes from the base 5 to the exterior of the electromagnetic relay 1.
As shown in
The first tie-down portion 64 is formed integrally with the first body portion 63. The first tie-down portion 64 is bent relative to the first body portion 63. The first tie-down portion 64 extends forward from the first body portion 63 along the axial direction of the coil 21. The first tie-down portion 64 extends from the first body portion 63 toward the first flange 25. The first tie-down portion 64 extends from the first body portion 63 toward the first fixed terminal 11. A first end of the coil 21 is wound around the first tie-down portion 64 to secure and electrically connect that end of the coil 21 to the first coil terminal 61.
The second coil terminal 62 has a similar shape to the first coil terminal 61. The second coil terminal 62 is disposed away from the first coil terminal 61 in the left-right direction. The second coil terminal 62 includes a second body portion 66 and a second tie-down portion 67. The second body portion 66 and the second tie-down portion 67 have the same shapes as the first body portion 63 and the first tie-down portion 64, respectively. A second end of the coil 21 is wound around the second tie-down portion 67 to secure and electrically connect that second end of the coil 21 to the second coil terminal 62.
As shown in
As shown in
The first lateral wall portion 71 is bent relative to the vertical wall portion 70. The first lateral wall portion 71 is disposed laterally outward of the first contact support portion 47 of the first fixed terminal 11. The first lateral wall portion 71 covers the first contact support portion 47 from the laterally outer side. In a side view, the first lateral wall portion 71 overlaps with the first contact support portion 47. The first lateral wall portion 71 is disposed laterally outward of the first fixed contact 13. The first lateral wall portion 71 covers the first fixed contact 13 from the laterally outer side. In a side view, the first lateral wall portion 71 overlaps the first fixed contact 13. The first lateral wall portion 71 is disposed at a non-overlapping position with the second contact support portion 54 in a side view. The first lateral wall portion 71 is disposed at a non-overlapping position with the second fixed contact 14 in a side view.
The first lateral wall portion 71 extends forward from the vertical wall portion 70. In
As shown in
As shown in
The second lateral wall portion 72 has the same shape as the first lateral wall portion 71. The second lateral wall portion 72 is disposed symmetrically to the first lateral wall portion 71. Although not shown, a clearance is provided between the second side surface 74 and the second lateral wall portion 72, similar to the first side surface 73 and the first lateral wall portion 71.
The vertical wall portion 70 and the first lateral wall portion 71 described above increase the insulation distance between the first coil terminal 61 and the first fixed terminal 11. In addition, the vertical wall portion 70 and the second lateral wall portion 72 provide an insulation distance between the second coil terminal 62 and the first fixed terminal 11.
In the electromagnetic relay 1 described above, the electromagnetic relay 1 operates when electricity is applied to the coil 21 via the first coil terminal 61 and the second coil terminal 62. The operation of the electromagnetic relay 1 will now be described.
In the electromagnetic relay 1, when the coil 21 is not energized, as shown in
When the coil 21 is energized, the magnetic field generated by the coil 21 generates a magnetic force, which attracts the armature 17 to the iron core 23. This causes the movable piece 16 to elastically deform, and the movable support portion 34 moves toward the first fixed terminal 11. As a result, as shown in
When the current supply to the coil 21 is turned off, the elastic force of the movable piece 16 causes the movable support portion 34 to move toward the second fixed contact 14. As a result, the armature 17 moves away from the iron core 23. As a result, as shown in
In the embodiment of an electromagnetic relay 1 described above, as shown in
As shown in
Although one embodiment of the claimed invention has been described above, the claimed invention is not limited to the above embodiment, and various modifications are possible without departing from the scope of the claimed invention.
The shapes of the first fixed terminal 11, the second fixed terminal 12, and the common terminal 31 are not limited to those in the above-described embodiment and may be modified. The shape of the movable piece 16 is not limited to that in the above-described embodiment and may be changed. The shape of the spool 22 is not limited to that in the above-described embodiment and may be modified. For example, the second fixed terminal 12 may be supported by the first flange 25. The second fixed contact 14 of the second fixed terminal 12 may be omitted. In that case, the second external terminal portion 56 may be omitted, and the second fixed terminal 12 may be used as a dummy terminal. The common terminal 31 may not be integrated with the yoke 15 but may be separate therefrom. The common terminal 31 may be integrated with the movable piece 16.
The shape of the first lateral wall portion 71 is not limited to that in the above-described embodiment and may be modified. For example,
The shapes of the base 5 and the case 6 are not limited to those in the above-described embodiment and may be modified. For example, the above-mentioned first side surface 73 may be provided on the base 5 instead of the case 6. That is, the first lateral wall portion 71 may be disposed between the first fixed terminal 11 and the side surface of the base 5 in the left-right direction. The second side surface 74 may also be provided on the base 5, similar to the first side surface 73. The above-mentioned protrusions 75 to 77 may be provided on the case 6 or the spool 22 instead of on the base 5.
2: Housing, 11: First fixed terminal, 12: Second fixed terminal, 13: First fixed contact, 14: Second fixed contact, 21: Coil, 22: Spool, 25: First flange, 41: First support portion, 61: First coil terminal, 63: First body portion, 64: First tie-down portion, 70: Vertical wall portion, 71: First lateral wall portion, 83: Opening, 84: Bent portion, C1: Clearance
Number | Date | Country | Kind |
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2023-124687 | Jul 2023 | JP | national |