1. Field of the Invention
The present invention relates to an electromagnetic relay.
2. Description of the Related Art
There is a known electromagnetic relay which includes an electromagnet in which an iron core is attached to a bobbin having a coil; an armature moved according to voltage applied to the coil; and a contact portion openable and closable according to a movement of the armature, wherein the contact portion has a pair of fixed contacts and a pair of movable contacts opposed to the pair of fixed contacts. In the electromagnetic relay described in Japanese Unexamined Patent Publication (kokai) No. 2010-73323 (JP2010-73323A), movable contacts are provided at both end portions of an conductive plate, and when each movable contact is contacted to each fixed contact at the time of operation of the electromagnetic relay, the fixed contacts are electrically connected to each other in series through the movable contacts.
However, in this type of electromagnetic relay, fixed contacts are arranged at one end portion of a pair of plate-shaped fixed contact members and movable contacts are arranged at one end portion of a pair of movable contact members and further terminals are arranged at the other end portion. Therefore, it is difficult to change the terminal arrangement.
The present invention provides an electromagnetic relay comprising an electromagnet device having an electromagnet in which an iron core is attached to a bobbin with a coil wound thereon, and an armature attracted to or separated from the iron core according to voltage applied to the coil; a contact portion openable and closable according to a movement of the armature, the contact portion including a plurality of fixed contact members in which fixed contacts are respectively arranged and a plurality of movable contact members in which movable contacts opposed to the fixed contacts are respectively arranged, wherein the plurality of movable contact members operate according to a movement of the armature; a printed board to which the plurality of fixed contact members and the plurality of movable contact members are respectively electrically connected; and a plurality of contact terminal members electrically connected to the printed board and adapted to be connected to electrical parts provided outside.
The object, features and advantages of the present invention will become more apparent from the following description of embodiments taken in conjunction with the accompanying drawings, in which:
a is a perspective view showing a configuration of the electromagnetic relay body shown in
b is a perspective view showing a configuration of the electromagnetic relay body shown in
Referring to
As shown in
The housing 2 is a resinous component made of electrical insulating material, and is formed by integral molding. An upper face of this housing 2 is open, and the entire housing 2 is formed into a substantial box-shape. Flange portions 201 are provided at front and rear end portions in a lower end portion of the housing 2 so that the housing 2 is attachable to various parts through the flange portions 201 by using screws or the like. A step portion 202 is provided in a horizontal direction throughout the entire upper inside of the housing 2. Further, on front and rear insides of the housing 2 above the step portion 202, a step portion 203 is provided in a horizontal direction. Substantially rectangular through-holes 204 and 205 are provided at upper portions on right and left surfaces of the housing 2, and are separate from each other in the up-down direction.
The cover 3 is a resinous component made of an electrical insulating material, and is formed by integral molding. The cover 3 is formed into a substantially rectangular plate shape. Slit holes 301 are provided at positions respectively corresponding to the tab terminals 6 on the cover 3. Protruding portions 302 are provided at right and left end portions of the cover 3, and protrude downward and outside in the right-left direction. When the tab terminals 6 are made to penetrate the slit holes 301 and the protruding portions 302 are inserted into the upper through-holes 205 of the housing 2, the cover 3 is fixed onto an upper face of the housing 2, under the condition that the tab terminals 6 are protruded from the cover 3 as shown in
The pair of right and left electromagnetic relay bodies 4 shown in
The base portion 10 is a resinous component made of electrical insulating material, and is formed by means of integral forming. The entire base portion 10 is formed into a substantially rectangular block shape. The base portion 10 has a support portion for supporting the electromagnet device 20 and the contact portion 30. In this connection, the detailed explanations of the support portion will be omitted here. A step-shaped end face 11 is formed in a periphery of the base portion 10 so as to contact the step portion 202 (shown in
The electromagnet device 20 includes an electromagnet 23 in which an iron core 22 is inserted into a cylindrical bobbin (not shown) to which a coil 21 is wound thereon, and an armature 24 attracted to or separated from the iron core 22 according to voltage applied to the coil 21. A pair of right and left coil terminals 25 are provided at the rear end portion of the base portion 10 so as to penetrate the base portion 10 in the up-down direction. Both end portions of a winding wire of the coil 21 are connected to lower end portions of the coil terminals 25, so that voltage is applied to the coil 21 through the coil terminals 25.
The bobbin of the electromagnet 23 is arranged at a rear portion of the base portion 10, and the iron core 22 is accommodated inside the bobbin in the up-down direction. The armature 24 is a substantially L-shaped plate member made of soft magnetic material such as iron.
The armature 24 includes a horizontal portion 24a arranged facing a lower end face of the iron core 22, and a vertical portion 24b extending in a substantially vertical direction from a front end portion of the horizontal portion 24a to the base portion 10. A substantially rectangular yoke 26 is arranged between the coil 21 of the electromagnet 23 and the vertical portion 24b of the armature 24. The yoke 26 extends in the up-down direction. A width of the yoke 26 in the right left direction is substantially the same as that of the armature 24. The yoke 26 is supported by the base portion 10. The armature 24 capable of oscillating is supported on a lower end face of the yoke 26.
A card 27 is arranged in front of the vertical portion 24b of the armature 24. The card 27 is an insulating body made of electrical insulating material. The card 27 integrally includes a horizontal portion 27a extending in the front-rear direction; a vertical portion 27b extending in the up-down direction from a rear end of the horizontal portion 27a; and a side wall portion 27c extending forward from right and left end portions of the vertical portion 27b. A rear end portion of the horizontal portion 27a is connected to the vertical portion 24b of the armature 24 so that the card 27 is moved in the front-rear direction according to oscillation of the armature 24.
The contact portion 30 includes a movable contact plate member 31 arranged in front of the vertical portion 27b of the card 27, and a fixed contact plate member 32 arranged in front of the movable contact plate member 31. The fixed contact plate member 32 is composed of, for example, a conductive plate member formed by die-cutting a copper plate into a predetermined shape. The movable contact plate member 31 is composed of, for example, a conductive plate member formed by die-cutting a phosphor bronze sheet for spring into a predetermined shape. The movable contact plate member 31 and the fixed contact plate member 32 are plate members formed widely in the right and left direction. These members 31 and 32 are extended in the up-down direction, and a width of the plate member 31 in the right-left direction is substantially the same as that of the plate member 32. The vertical portion 27b of the card 27 and the movable contact plate member 31 are opposed to each other, and the movable contact plate member 31 and the fixed contact plate member 32 are also opposed to each other. The movable contact plate member 31 is connected to a pair of right and left side wall portions 27c of the card 27 at a somewhat lower portion of its center.
The movable contact plate member 31 and the fixed contact plate member 32 are respectively supported by the support portions 13 and 14 formed in the base portion 10. It is not necessary that each plate member 31 and 32 has a constant width all over the length. For example, the width of each plate member 31, 32 is extended in the support portions 13, 14. A conductive movable contact 33 is fixed on a front face at a lower end portion of the movable contact plate member 31, and a conductive fixed contact 34 is fixed on a rear face at a lower end portion of the fixed contact plate member 32, opposed to the conductive movable contact 33.
A terminal 35 for movable contact 33 is provided at an upper end of the movable contact plate member 31. A terminal 36 for fixed contact 34 is provided at an upper end of the fixed contact plate member 32. These terminals 35 and 36 are formed in such a manner that an upper end portion of each plate member 31 and 32 is formed into a long and slender shape. These terminals 35 and 36 respectively penetrate the base portion 10 and protrude upward. When a profile of the upper end portion of each plate member 31 and 32 is appropriately formed, each terminal 35 and 36 can be protruded from an arbitrary position in the base portion 10. As shown in
In this electromagnetic relay body 4, when operation voltage is applied to the coil 21 of the electromagnet 23, the electromagnet device 23 is operated, and the armature 24 is oscillated round the lower end of the yoke 26 by a magnetic attraction force of the electromagnet device 23. By this oscillation of the armature 24, the card 27 is pushed forward, and the movable contact plate member 31 is elastically bent and deformed forward about the support portion 13 of the base portion 10, and therefore, the movable contact 33 comes into contact with the fixed contact 34. On the other hand, when the operation voltage applied to the coil 21 is released, the electromagnet device 23 becomes a non-active state, and the movable contact plate member 31 is released from a pushing force acting to the front direction. As a result, the movable contact plate member 31 is returned to an initial position shown in
In the present embodiment, these terminals 25, 35 and 36 are connected to the printed board 5 arranged above the base portion 10.
A plurality of through-holes for connecting to terminals are provided at the printed board 5. In this case, given that the printed board 5 is divided into two regions 5L and 5R corresponding to the right and left electromagnetic relay bodies 4, the left region 5L of the printed board 5 includes a pair of through-holes 51 corresponding to the positions of the coil terminals 25; a through-hole 53 corresponding to the position of the terminal 35; a through-hole 55 corresponding to the position of the terminal 36; a pair of through-holes 57 corresponding to the positions of the connecting portions 6c of the coil tab terminal 6a; and a pair of through-holes 59 corresponding to the positions of the connecting portions 6c of the contact tab terminal 6b. In this case, the pair of through-holes 57 are provided between the pair of through-holes 51, and close to the left through-hole 51. The pair of through-holes 59 are provided in front of the through-hole 55, and close to the through-hole 55.
In the same manner, the right region 5R of the printed board 5 includes a pair of through-holes 52 corresponding to the positions of the coil terminals 25; a through-hole 54 corresponding to the position of the terminal 35; a through-hole 56 corresponding to the position of the terminal 36; a pair of through-holes 58 corresponding to the positions of the connecting portions 6c of the coil tab terminal 6a; and a pair of through-holes 60 corresponding to the positions of the connecting portions 6c of the contact tab terminal 6b. In this case, the pair of through-holes 58 are provided between the pair of through-holes 52, and close to the right through-hole 52. The pair of through-holes 60 are provided in front of the through-hole 56, and close to the through-hole 56.
Corresponding to these through-holes 51 to 60, a predetermined circuit pattern is formed on an upper face of the printed board 5 by an electrical conductive body. The predetermined circuit pattern includes an electrical conductive portion 61 containing the left through-hole 51 and the pair of through-holes 57; an electrical conductive portion 62 containing the right through-hole 52 and the pair of through-holes 58; an electrical conductive portion 63 containing the through-hole 55 and the pair of through-holes 59; an electrical conductive portion 64 containing the through-hole 56 and the pair of through-holes 60; an electrical conductive portion 65 containing the right through-hole 51 and the left through-hole 52; and an electrical conductive portion 66 containing the through-hole 53 and the through-hole 54. In this case, the electrical conductive portion 66 is formed into a pattern bent backward so as to be separate from the electrical conductive portion 64.
When the printed board 5 is accommodated in the housing 2, the tab terminals 6 are previously soldered onto the printed board 5. That is, the connecting portions 6c of the tab terminals 6 are respectively inserted into the through-holes 57 to 60 and soldered onto the printed board 5. After that, the printed board 5 integrated with the tab terminals 6 is accommodated in the housing 2. Under the condition that the printed board 5 is accommodated, a lower face of the printed board 5 comes into contact with the step portion 203 on the front and rear inner side faces of the housing 2. Therefore, the printed board 5 is supported in the housing 2 which is separate from the base portion 10. At this time, the coil terminals 25 penetrate the through-holes 51 and 52 of the printed board 5, the terminals 35 penetrate the through-holes 53 and 54, and the terminals 36 penetrate the through-holes 55 and 56. As a result, these terminals 25, 35 and 36 protrude from an upper face of the printed board 5.
The terminals 25, 35 and 36 protruding from the printed board 5 are soldered to the electrical conductive portions 61 to 66 to form the terminal connecting circuit. After that, the cover 3 is attached to an upper portion of the housing 2. At this time, the tab terminals 6 penetrate the slit holes 301 formed on the cover 3, and the protruding portions 302 of the cover 3 pass through the cut-out portions 50 of the printed board 5 and are inserted into the through-holes 205 of the housing 2. In this way, assembling of the electromagnetic relay (shown in
A principal action of the electromagnetic relay according to the present embodiment will be explained below.
When the electromagnetic relay is put into an active state, an electric current flows from one of the coil tab terminals 6a, for example, from the left coil tab terminal 6a to the electrical conductive portion 61 of the printed board 5, the left side coil 21, the electrical conductive portion 65, the right side coil 21, the electrical conductive portion 62 and the other (the right) coil tab terminal 6a in this order. That is, the electric current flows to the right and left coils 21 in series. Thus, the right and left coils 21 are respectively excited, and each armature 24 is attracted to the iron core 22 of the electromagnet 23, and therefore, the right and left movable contacts 33 are respectively in contact with the fixed contacts 34.
As a result, an electric current flows from one of the contact tab terminals 6b, for example, from the left contact tab terminal 6b to the electrical conductive portion 63 of the printed board 5, the fixed contact 34 of the left side electromagnetic relay body 4, the movable contact 33 coming into contact with the fixed contact 34, the electrical conductive portion 66, the movable contact 33 of the right side electromagnetic relay body 4, the fixed contact 34 coming into contact with the movable contact 33, the electrical conductive portion 64 and the other (the right side) contact tab terminal 6b in this order. That is, the electric current flows to the contacts 33, 34 of the right and left electromagnetic relay bodies 4 in series.
In the present embodiment, when the setting of the circuit pattern of the printed board 5 is changed, an arrangement of the tab terminals 6 can be easily changed without changing the configuration of the electromagnetic relay body 4. This matter will be explained below.
The electrical conductive portion 71 in
On the other hand, the electrical conductive portion 74 connects the terminal connecting portion 54a with the pair of terminal connecting portions 60a, and the electrical conductive portion 76 connects the terminal connecting portion 53a with the terminal connecting portion 56a. Thus, in the same manner as that shown in
According to the present embodiment, the following operational effects can be exhibited.
(1) The terminal connecting circuit is formed on the printed board 5, in such a manner that the connecting portions 6c of the tab terminals 6 are connected to the printed board 5 and that four coil terminals 25, a pair of terminals 35 for movable contacts 33 and a pair of terminals 36 for fixed contacts 34 are respectively connected to the printed board 5. Therefore, in the electromagnetic relay including a plurality of coil terminals 25, terminals 35 and terminals 36, the arrangement of the tab terminals 6 can be easily changed as shown in
(2) The terminals 35 and terminals 36 of a pair of electromagnetic relay bodies 4 are connected to each other in series through the printed board 5. Therefore, a contact gap can be increased.
(3) The terminal arrangement can be changed by using the tab terminals 6 of the same profile without changing the profile of the tab terminal 6. Therefore, the number of parts can be prevented from increasing.
(4) The electromagnetic relay body 4 is supported by the housing 2, in such a manner that the base portion 10 of the electromagnetic relay body 4 is contacted with the step portion 202 of the housing 2 and the protruding portion 12 of the base portion 10 is inserted into the through-hole 204 of the housing 2. Therefore, it can be prevented that a load due to a gravity of the coil 21 or the like is applied to the terminal connecting portion of the printed board 5.
(5) By using the protruding portions 12 and the through-holes 204, the electromagnetic relay body 4 can be easily fixed to the housing 2 without using a means of adhesion or the like.
(6) After a pair of electromagnetic relay bodies 4 are accommodated in the housing 2, the printed board 5, onto which the tab terminals 6 are previously fixed, is placed above the electromagnetic relay body 4. Furthermore, under the condition that the coil terminals 25, the terminals 35 and the terminals 36 are protruded from the printed board 5, the terminals 25, 35 and 36 are soldered onto the printed board 5. Accordingly, the electromagnetic relay can be easily assembled.
In the above embodiment, the terminals 35 (a first movable contact member and a second movable contact member) of a pair of movable contact plate members 31 and the terminals 36 (a first fixed contact member and a second fixed contact member) of a pair of fixed contact plate members 32 are respectively electrically connected to the printed board 5, and a pair of contact tab terminals 6b (a first contact terminal member and a second contact terminal member) are electrically connected to the printed board 5. Furthermore, the circuit is formed, in such a manner that the fixed contact 34 (a first fixed contact) of one (for example, on the left side) of the fixed contact members 32, the movable contact 33 (a first movable contact) of one of the movable contact plate members 31, the movable contact 33 (a second movable contact) of the other movable contact plate member 31 and the fixed contact 34 (a second fixed contact) of the other fixed contact member 32 are connected to each other in series. However, the configuration of the terminal connecting circuit is not limited to the embodiment described above.
Therefore, when the electromagnetic relay is put into the active state, an electric current flows from one (for example, the left side) of the contact tab terminals 6b to the electrical conductive portion 83 of the printed board 5, the fixed contacts 34 of the right and left electromagnetic relay bodies 4, the movable contacts 33, the electrical conductive portion 84 and the other (the right side) contact tab terminal 6b in this order. That is, the electric current flows to the contacts 33 and 34 of the right and left electromagnetic relay bodies 4 in parallel. In this way, when a parallel circuit is formed through the printed board 5, it is possible to increase an electrifying capacity of the contact.
In
As a result, when the electromagnetic relay is put into an active state, an electric current flows from one (for example, the left) of the coil tab terminals 6a to the electrical conductive portion 95 of the printed board 5, the right and left coils 21, the electrical conductive portion 91 and the other (the right) coil tab terminal 6a in this order. That is, the electric current flows in the right and left coils 21 in parallel.
In order to shut off arc discharge generated when the electromagnetic relay is put into a non-active state, a permanent magnet may be provided close to the contacts 33 and 34.
In the embodiment described above, a pair of electromagnetic relay bodies 4 are accommodated in the housing 2 and electrically connected to each other through the printed board 5. However, not less than three electromagnetic relay bodies 4 may be electrically connected to each other through the printed board 5, and the number of the terminals 25, 35 and 36 connected to each other through the printed board 5 is not limited to the embodiment described above. The protruding portion 12 of the base portion 10 is inserted into the through-hole 204 of the housing 2 so as to support the base portion 10 (base member). However, the configuration of the support portion is not limited to the embodiment described above.
According to the present invention, a plurality of fixed contact members, a plurality of movable contact members and a plurality of contact terminal members are respectively connected to the printed board, so that at least one of the fixed contact members and the movable contact members can be connected to the contact terminal members through the printed board. Therefore, an arrangement of the terminal members can be easily changed.
While the present invention has been described with reference to the preferred embodiments thereof, it will be understood, by those skilled in the art, that various modifications and changes may be made thereto without departing from the scope of the appended claims.
Number | Date | Country | Kind |
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2010-095257 | Apr 2010 | JP | national |