The present invention relates to an electromagnetic relay.
Conventionally, electromagnetic relays that open and close an electric circuit are known. For example, an electromagnetic relay of Japanese Patent No. 6281301 includes a fixed terminal, a fixed contact disposed on the fixed terminal, a movable contact piece, and a movable contact disposed on the movable contact piece. The movable contact is contactable with the fixed contact, and the electric circuit is opened and closed when the movable contact comes into contact with the fixed contact or is separated from the fixed contact. Further, the electromagnetic relay is provided with a permanent magnet for extending an arc generated when the movable contact is separated from the fixed contact (see Japanese Patent No. 6281301).
In the electromagnetic relay of Japanese Patent No. 6281301, the fixed contact protrudes from the fixed terminal toward the movable contact. Further, the movable contact protrudes from the movable contact piece toward the fixed contact. Therefore, a step is generated between the fixed contact and the fixed terminal and between the movable contact and the movable contact piece.
If there is the step between the fixed contact and the fixed terminal and between the movable contact and the movable contact piece, when an arc is generated, the arc sticks to the step, and the extension of the arc is hindered. Therefore, it is necessary to use a magnet stronger than necessary in order to extend the arc. Further, if the arc is stuck, an arc cutoff time becomes long, so that consumption of the contacts becomes large and the life of the electromagnetic relay may be shortened.
An object of the present invention is to reduce sticking of an arc when a movable contact is separated from a fixed contact.
(1) An electromagnetic relay according to one aspect of the present invention includes a fixed terminal, a movable contact piece, a first contact, a second contact, a drive shaft, and an electromagnetic drive device. The fixed terminal includes the first surface. The movable contact piece includes a second surface disposed to face the first surface. The first contact is embedded in one of the fixed terminal or the movable contact piece to be flush with one of the first surface or the second surface. The second contact is disposed on the other of the fixed terminal or the movable contact piece to face the first contact. The second contact protrudes from the other of the first surface or the second surface toward the first contact and include a contact surface smaller than the first contact when viewed from a direction facing the first contact. The drive shaft is integrally movably connected to the movable contact piece. The electromagnetic drive device moves the drive shaft in a contact direction in which the first contact and the second contact come into contact with each other and in a separation direction in which the first contact and the second contact are separated from each other.
In this electromagnetic relay, the first contact is embedded in one of the fixed terminal or the movable contact piece to be flush with one of the first surface or the second surface. For example, when the first contact is embedded in the fixed terminal to be flush with the second surface of the fixed terminal, there is no step between the first contact and the fixed terminal. Thereby, when an arc occurs, it is possible to prevent the arc from sticking between the first contact and the movable contact piece. Further, since the second contact can contact the first contact with a contact surface smaller than the first contact, even if the position of the movable contact piece shifts when the movable contact piece moves, the first contact and the second contact can be reliably brought into contact with each other. Thereby, for example, when the first contact is disposed on the fixed terminal and the second contact is disposed on the movable contact piece, it is possible to prevent the second contact and the fixed terminal from coming into contact with each other.
(2) Preferably, the first surface of the fixed terminal has a flat shape along the direction orthogonal to the drive shaft, the first contact is embedded in the fixed terminal to be flush with the first surface, and the second contact protrudes from the second surface of the movable contact piece toward the first contact. In this case, it is possible to prevent an arc from sticking between the first contact and the fixed terminal. Further, since the first surface has a flat shape along the direction orthogonal to the drive shaft, the first contact and the second contact can be stably brought into contact with each other.
(3) Preferably, the fixed terminal includes a recess formed by being recessed from the first surface in the contact direction, and the first contact is disposed in the recess of the fixed terminal. In this case, the positioning of the fixed contact becomes easy when welding the fixed contact to the fixed terminal.
(4) Preferably, the second surface of the movable contact piece has a flat shape along the direction orthogonal to the drive shaft, the first contact is embedded in the movable contact piece to be flush with the second surface, and the second contact protrudes from the first surface of the fixed terminal toward the second contact. In this case, it is possible to prevent an arc from sticking between the first contact and the movable contact piece. Further, since the first surface has a flat shape along the direction orthogonal to the drive shaft, the first contact and the second contact can be stably brought into contact with each other.
(5) Preferably, the movable contact piece includes a recess formed by being recessed from the second surface in the separation direction, and the second contact is disposed in the recess of the movable contact piece. In this case, the positioning of the movable contact becomes easy when welding the movable contact to the movable contact piece.
(6) The electromagnetic relay according to another aspect of the present invention includes a first fixed terminal, a second fixed terminal, a movable contact piece, a first fixed contact, a second fixed contact, a first movable contact, a second movable contact, a drive shaft, and an electromagnetic drive device. The first fixed terminal includes the first surface. The second fixed terminal includes the second surface and is disposed at a distance from the first fixed terminal. The movable contact piece includes a third surface disposed to face the first surface and the second surface. The first fixed contact is a cathode contact and is embedded in the first fixed terminal to be flush with the first surface. The second fixed contact protrudes from the second surface of the second fixed terminal toward the third surface. The first movable contact is disposed to face the first fixed contact, is contactable with the first fixed contact, and protrudes from the third surface toward the first surface. The second movable contact is disposed to face the second fixed contact, is contactable with the second fixed contact, and is embedded in the movable contact piece to be flush with the third surface. The drive shaft is integrally movably connected to the movable contact piece. The electromagnetic drive device moves the drive shaft in a direction in which the first fixed contact and the first movable contact come into contact with each other and the second fixed contact and the second movable contact come into contact with each other and in a direction in which the first fixed contact and the first movable contact are separated from each other and the second fixed contact and the second movable contact are separated from each other. The first movable contact includes a first contact surface smaller than the first fixed contact when viewed from a direction facing the first fixed contact. The second fixed contact includes a second contact surface smaller than the second movable contact when viewed from a direction facing the second movable contact. The first fixed contact and the second movable contact are cathode contacts.
In this electromagnetic relay, for example, when the electromagnetic relay has polarity, it is possible to effectively reduce an arc from sticking by eliminating a step at the contact on the cathode side where the arc is difficult to extend.
Hereinafter, embodiments of an electromagnetic relay according to one aspect of the present invention will be described with reference to the drawings.
The housing 2 includes a case 2a and a cover 2b. The case 2a has a substantially quadrangular box shape, and an upper part is opened. The cover 2b covers the upper part of the case 2a. An inside of the housing 2 is sealed by the case 2a and the cover 2b. The case 2a and the cover 2b are made of an insulating material. The contact device 3, the drive shaft 4, and the electromagnetic drive device 5 are housed inside the housing 2.
In the housing 2, a contact case 11 in which the contact device 3 is housed and a contact cover 12 that covers an upper part of the contact case 11 are disposed. The contact case 11 and the contact cover 12 are made of an insulating material.
The contact case 11 includes a bottom portion 11a, a cylindrical portion 11b, a first contact support portion 11c, and a second contact support portion 11d. The bottom portion 11a is formed in a rectangular shape and a plate shape. The longitudinal direction of the bottom portion 11a coincides with the left-right direction in
The cylindrical portion 11b extends in a cylindrical shape in the axial direction. The cylindrical portion 11b protrudes downward from the center of the bottom portion 11a and protrudes upward from the center of the bottom portion 11a. The cylindrical portion 11b includes a through hole 18 that axially penetrates the bottom portion 11a. The through hole 18 penetrates the center of the bottom portion 11a in the axial direction. The drive shaft 4 penetrates the through hole 18 in the axial direction.
The first contact support portion 11c is disposed on the left side of the center of the bottom portion 11a in the longitudinal direction. The first contact support portion 11c is formed so as to protrude upward in a rectangular shape from the bottom portion 11a. The second contact support portion 11d is disposed on the right side of the center of the bottom portion 11a in the longitudinal direction. The second contact support portion 11d is formed so as to protrude upward in a rectangular shape from the bottom portion 11a.
The contact cover 12 covers the upper part of the contact case 11. The contact cover 12 includes an arc extension wall 12a extending toward the bottom portion 11a. The arc extension wall 12a is made of, for example, a resin or a ceramic material such as aluminum oxide.
The contact device 3 includes a first fixed terminal 14, a second fixed terminal 15, a first fixed contact 16, a second fixed contact 17, a movable contact piece 20, a first movable contact 26, a second movable contact 27, and a contact piece holding portion 30. The first fixed terminal 14, the second fixed terminal 15, the first fixed contact 16, the second fixed contact 17, the movable contact piece 20, the first movable contact 26, and the second movable contact 27 are made of a conductive material.
The first fixed terminal 14 extends in the left-right direction and is supported in the housing 2 by the first contact support portion 11c of the contact case 11.
The first surface 14a is provided on a part of the surface in the separation direction Z2 side in the housing 2. The first surface 14a has a flat shape along a direction orthogonal to the drive shaft 4. At least a part of the first surface 14a overlaps with the movable contact piece 20 in the axial direction. The recess 14b is formed so as to be recessed in the contact direction Z1 from the first surface 14a. As illustrated in
The second fixed terminal 15 extends in the left-right direction and is supported by the second contact support portion 11d of the contact case 11 in the housing 2. The second fixed terminal 15 includes a first surface 15a, a recess 15b, and an external connection portion 15c. As illustrated in
The first fixed contact 16 is connected to the first fixed terminal 14. The first fixed contact 16 is embedded in the first fixed terminal 14 to be flush with the first surface 14a of the first fixed terminal 14. A surface on the separation direction Z2 side of the first fixed contact 16 has a flat shape along the direction orthogonal to the drive shaft 4. The first fixed contact 16 is disposed in the recess 14b, and a surface on the separation direction Z2 side of the first fixed contact 16 is connected to the first surface 14a without a step. By arranging the first fixed contact 16 in the recess 14b, the positioning of the first fixed contact 16 becomes easy when welding the first fixed contact 16 to the first fixed terminal 14.
The second fixed contact 17 is connected to the second fixed terminal 15. The second fixed contact 17 has a symmetrical shape with the first fixed contact 16 with the axis Ax of the drive shaft 4 interposed therebetween. The second fixed contact 17 is embedded in the second fixed terminal 15 to be flush with the first surface 15a of the second fixed terminal 15. The second fixed contact 17 is disposed in the recess 15b, and a surface on the separation direction Z2 side of the second fixed contact 17 is connected to the first surface 15a without a step.
The movable contact piece 20 extends in the left-right direction in the contact case 11. The movable contact piece 20 is disposed to face the first fixed terminal 14 and the second fixed terminal 15. The movable contact piece 20 includes a second surface 20a. The second surface 20a is disposed at both ends of the movable contact piece 20. Specifically, the second surface 20a is disposed to face the first surface 14a of the first fixed terminal 14 and the first surface 15a of the second fixed terminal 15. The second surface 20a has a flat shape along a direction orthogonal to the drive shaft 4. The second surface 20a does not necessarily need to have a flat shape.
The movable contact piece 20 is movable in the contact direction Z1 that contacts the first fixed contact 16 and the second fixed contact 17, and the separation direction Z2 that separates from the first fixed contact 16 and the second fixed contact 17.
The contact direction Z1 is the direction in which the first movable contact 26 and the second movable contact 27 come into contact with the first fixed contact 16 and the second fixed contact 17 (downward in
The first movable contact 26 is connected to the movable contact piece 20. The first movable contact 26 is disposed to face the first fixed contact 16 and is contactable with the first fixed contact 16. The first movable contact 26 protrudes from the second surface 20a of the movable contact piece 20 toward the first fixed contact 16. A surface on the separation direction Z2 side of the first movable contact 26 has a flat shape along the direction orthogonal to the drive shaft 4. The first movable contact 26 may be attached to the second surface 20a, or a part of the first movable contact 26 may be embedded in the movable contact piece 20.
As illustrated in
The contact surface A1 has a surface area at which the first movable contact 26 can contact the first fixed contact 16. In the present embodiment, the contact surface A1 is the surface area of the first movable contact 26 on the contact direction Z1 side.
The contact surface A2 is a surface area where the first fixed contact 16 can contact the first movable contact 26. In the present embodiment, the contact surface A2 is the surface area on the separation direction Z2 side of the first fixed contact 16.
As illustrated in
The second movable contact 27 is connected to the movable contact piece 20. The second movable contact 27 is disposed to face the second fixed contact 17, and is contactable with the second fixed contact 17. Since the second movable contact 27 has a symmetrical shape with the first movable contact 26 with the axis Ax of the drive shaft 4 interposed therebetween, the description thereof will be omitted. In the present embodiment, the first movable contact 26 and the first fixed contact 16 are rectangular when viewed in the axial direction, but they may be circular, for example, or the first movable contact 26 and the first fixed contact 16 may have different shapes.
The contact piece holding portion 30 holds the movable contact piece 20 via the drive shaft 4. The contact piece holding portion 30 connects the movable contact piece 20 and the drive shaft 4. The contact piece holding portion 30 includes a holder 24 and a contact spring 25. The movable contact piece 20 is sandwiched between an upper portion of the holder 24 and a flange portion 4a of the drive shaft 4 in the axial direction. The contact spring 25 is disposed between the bottom of the holder 24 and the flange portion 4a of the drive shaft 4, and urges the drive shaft 4 and the movable contact piece 20 toward the separation direction Z2 side.
The drive shaft 4 extends along the contact direction Z1 and the separation direction Z2. The drive shaft 4 is connected to the movable contact piece 20 via the contact piece holding portion 30. The drive shaft 4 is movable together with the movable contact piece 20 in the contact direction Z1 and the separation direction Z2.
The electromagnetic drive device 5 moves the drive shaft 4 in the contact direction Z1 by an electromagnetic force. The electromagnetic drive device 5 is disposed below the contact case 11 in the housing 2.
The electromagnetic drive device 5 includes a coil 32, a spool 33, a movable iron core 34, a fixed iron core 35, an urging member 36, and a yoke 37.
The coil 32 is mounted on the outer circumference of the spool 33. The spool 33 includes a housing portion 33a. The housing portion 33a is provided on the inner peripheral portion of the spool 33. The housing portion 33a has a cylindrical shape and extends along the axial direction.
The movable iron core 34 is disposed in the housing portion 33a. The movable iron core 34 has a columnar shape, and the drive shaft 4 penetrates the center in the axial direction and is integrally movably connected to the drive shaft 4. The movable iron core 34 is movable together with the drive shaft 4 in the axial direction.
The fixed iron core 35 is disposed in the housing portion 33a to face the movable iron core 34 on the contact direction Z1 side of the movable iron core 34. The fixed iron core 35 is fixed to the yoke 37.
The urging member 36 is, for example, a coil spring, and is disposed between the movable iron core 34 and the fixed iron core 35. The urging member 36 urges the movable iron core 34 toward the separation direction Z2. Therefore, the urging member 36 is disposed between the movable iron core 34 and the fixed iron core 35 in a compressed state.
The yoke 37 includes a first yoke 37a and a second yoke 37b. The first yoke 37a has a plate shape and is disposed between the bottom portion 11a of the contact case 11 and the spool 33. The first yoke 37a overlaps the lower portion of the cylindrical portion 11b in the left-right direction. The second yoke 37b has a substantially U shape, and the bottom portion is disposed below the spool 33. The upper ends of both sides of the second yoke 37b are connected to the first yoke 37a.
Next, the operation of the electromagnetic relay 100 will be described.
When the application of the voltage to the coil 32 is stopped, the movable iron core 34 moves in the separation direction Z2 due to the elastic force of the urging member 36, and the first movable contact 26 and the second movable contact 27 are in a state of being separated from the first fixed contact 16 and the second fixed contact 17.
Here, as illustrated in
However, in the electromagnetic relay 100 according to the present embodiment, since the first fixed contact 16 is embedded in the first fixed terminal 14 to be flush with the first surface 14a of the first fixed terminal 14, it is possible to prevent the arc from sticking between the first fixed contact 16 and the first fixed terminal 14. As a result, the arc can be extinguished quickly. Even when an arc is generated between the second fixed contact 17 and the second movable contact 27, the same effect as described above can be obtained.
Further, since the contact surface A1 of the first movable contact 26 is smaller than the contact surface A2 of the first fixed contact 16, even if the position of the movable contact piece 20 shifts when the movable contact piece 20 moves, the first movable contact 26 and the first fixed contact 16 can be reliably brought into contact with each other. That is, it is possible to prevent the first fixed terminal 14 and the first movable contact 26 from coming into contact with each other. The same effect as described above can be obtained at the second movable contact 27 and the second fixed contact 17.
Although the embodiment of the electromagnetic relay according to one aspect of the present invention has been described above, the present invention is not limited to the above embodiment, and various modifications can be made without departing from the gist of the invention. For example, the configuration of the electromagnetic drive device 5 may be changed. The shape or arrangement of the coil 32, the spool 33, the movable iron core 34, the urging member 36, or the yoke 37 may be changed. The shape or arrangement of the housing 2, the contact device 3, the contact case 11, and the contact cover 12 may be changed.
The first fixed contact 16 protrudes from the first surface 14a of the first fixed terminal 14 toward the first movable contact 26. In this case, it is possible to prevent the arc from sticking between the movable contact piece 20 and the first movable contact 26. Further, as in the above-described embodiment, the first movable contact 26 and the first fixed contact 16 can be reliably brought into contact with each other. The second fixed contact 17 and the second movable contact 27 have a symmetrical shape with the first fixed contact 16 and the first movable contact 26 with the axis Ax of the drive shaft 4 interposed therebetween.
The first fixed contact 16 is disposed in the recess 14b of the first fixed terminal 14 to be flush with the first surface 14a of the first fixed terminal 14. The first movable contact 26 protrudes from the second surface 20a of the movable contact piece 20 toward the first fixed contact 16. The first movable contact 26 includes a contact surface A1 smaller than the first fixed contact 16 when viewed from the direction facing the first fixed contact 16. In the second modification, the second surface 20a of the movable contact piece 20 is an example of the third surface.
The second fixed contact 17 protrudes from the first surface 15a of the second fixed terminal 15 toward the second movable contact 27. The second fixed contact 17 includes a contact surface A2 smaller than the second movable contact 27 when viewed from a direction facing the second movable contact 27. In the second modification, the first surface 15a of the second fixed terminal 15 is an example of the second surface. The second movable contact 27 is disposed in the recess 20b of the movable contact piece 20 to be flush with the second surface 20a of the movable contact piece 20.
As illustrated in
Number | Date | Country | Kind |
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2018-158999 | Aug 2018 | JP | national |
This application is the U.S. National Phase of International Application No. PCT/JP2019/005933, filed on Feb. 18, 2019. This application claims priority to Japanese Patent Application No. 2018-158999, filed Aug. 28, 2018. The contents of that application are incorporated by reference herein in their entireties.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/005933 | 2/18/2019 | WO | 00 |