1. Technical Field
The present invention relates to electromagnetic relays, and in particular, to a power load electromagnetic switch.
2. Related Art
Conventionally, in a power load electromagnetic switch, an electromagnetic repulsion acts between a fixed contact and a movable contact when an abnormal current flows in time of opening/closing of contact. The contact pressure thus lowers and the contact resistance becomes large thereby rapidly increasing the Joule heat or the contacts separate thereby generating an arc heat, whereby the movable contact and the fixed contact may be welded.
In order to prevent such welding of the contacts, there has been disclosed a movable contact supporting device of a switch in which a movable contact having an upper magnetic piece attached to an upper surface is arranged, so as to be slidable in the up and down direction by way of a pushing spring, in a window hole formed at a supporting board, and a lower magnetic piece is arranged, so as to be slidable in the up and down direction by way of a pushing spring, in a slide regulation hole formed at the lower side of the window hole with a wider than the width of the window hole so as to include a stopper at the upper part and the lower part (see Japanese Unexamined Utility Model Publication No. 60-163658).
More specifically, a movable contact 15 is sandwiched by two upper and lower magnetic pieces 13, 20, which are electromagnetic iron pieces, to resolve the drawback of electromagnetic repulsion, as shown in FIG. 4 of Japanese Unexamined Utility Model Publication No. 60-163658.
However, in the electromagnetic relay described above, one upper magnetic piece 13 is biased to the movable contact 15 with a pushing spring 16, while the other lower magnetic piece 20 is biased to the movable contact 15 with a pushing spring 23, and thus the number of components and the number of assembly steps are great, and the structure is complicating.
The present invention has been devised to solve the problems described above, and an object thereof is to provide an electromagnetic relay capable of preventing drawbacks by electromagnetic repulsion, and having a small number of components and reducing the number of assembly steps, and having a simple structure.
In accordance with one aspect of the present invention, to achieve the above object, there is provided an electromagnetic relay for contacting and separating both ends of a movable contact arranged at one end of a drive shaft, which reciprocates in an axis center direction based on excitation and demagnetization of an electromagnet block, to a pair of adjacently arranged fixed contacts, wherein a first electromagnetic iron piece, a second electromagnetic iron piece and the movable contact are inserted to the drive shaft so that the first electromagnetic iron piece and the second electromagnetic iron piece sandwich the movable contact, wherein the second electromagnetic iron piece is biased to one end side of the drive shaft with a coil spring inserted to the drive shaft, and wherein when the movable contact contacts to the pair of fixed contacts, the second electromagnetic iron piece forming a magnetic circuit with the first electromagnetic iron piece pushes the movable contact to the pair of fixed contacts.
According to the present invention, since the second electromagnetic iron piece is biased to one end side of the drive shaft with one coil spring, two coil springs are not necessary as in the related art example. Thus, an electromagnetic relay capable of preventing drawbacks by electromagnetic repulsion, and having a small number of components and reducing the number of assembly steps, and having a simple structure can be obtained.
According to an embodiment of the present invention, an upper end face of the second electromagnetic iron piece, which reciprocates, having a substantially U-shaped cross section contact and separate to and from a lower surface of the first electromagnetic iron piece of plate-shape.
According to the present embodiment, an electromagnetic relay capable of preventing drawbacks by electromagnetic repulsion, and having a small number of components and reducing the number of assembly steps, and having a simple structure can be obtained by having the upper end face of the second electromagnetic iron piece having a substantially U-shaped cross section contact and separate to and from the lower surface of the plate-shaped first electromagnetic iron piece.
According to another embodiment of the present invention, both ends of the first electromagnetic iron piece may slidably contact opposing inner side surfaces of the second electromagnetic iron piece, which reciprocates, having a substantially U-shaped cross section.
According to the present embodiment, since both ends of the first electromagnetic iron piece slidably move on the opposing inner side surface of the second electromagnetic iron piece at the initial stage of the operation of the drive shaft, the magnetic resistance is small, large attractive force is obtained, and welding of the movable contact is reliably regulated.
According to still another embodiment of the present invention, both the first and the second electromagnetic iron pieces may have a substantially L-shaped cross section, a distal end face of a bent portion of one electromagnetic iron piece contacting and separating a flat surface of the other electromagnetic iron piece.
According to the present embodiment, the parts can be commoditized and the part management can be facilitated since the first and second electromagnetic iron pieces have the same cross-sectional shape.
According to yet another embodiment of the present invention, both the first and the second electromagnetic iron pieces may have a substantially U-shaped cross section, distal end faces of bent portions contacting and separating each other.
According to the present embodiment, the parts can be commoditized and the part management can be facilitated since the first and second electromagnetic iron pieces have the same cross-sectional shape.
In particular, the contacting/separating surfaces of the first and second electromagnetic iron pieces having a substantially L-shaped cross section or having a substantially U-shaped cross section may be tapered surfaces that can contact or separate to and from each other.
According to the present embodiment, the attraction area increases and the magnetic resistance reduces thereby obtaining an electromagnetic relay of small power consumption.
Hereinafter, a power load electromagnetic relay serving as an embodiment applied with a contact device of the present invention will be described with reference to the accompanying drawings
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According to the present embodiment, the opposing area of an outer circumferential surface of a movable iron core 42, to be hereinafter described, and the first yoke 21 and the annular auxiliary yoke 35 increases and the magnetic resistance reduces, and thus the magnetic efficiency improves and the power consumption reduces.
A shown in
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The sealed container 51 has a pair of fixed contact terminals 52, 53 having a substantially T-shaped cross section brazed to the roof surface thereof, and a connection annular skirt portion 54 brazed to the lower opening edge. Screw holes 52a, 53a are formed at the upper surface of the fixed contact terminals 52, 53, respectively. The annular skirt portion 54 is positioned on the upper surface of the second yoke 22, and then welded and integrated by laser to thereby form the sealed space.
The shield member 55 is integrated by fitting a metal shield ring 57 to a box-shaped resin molded article 56 having a shallow bottom with a pass-through hole 56a at the middle, and caulking a caulking projection 56b arranged in a projecting manner at the bottom surface of the box-shaped resin molded article 56. The metal shield ring 57 draws the arc generated in time of contact opening/closing, and prevents the brazed part of the sealed container 51 from melting.
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The plate spring 66 has a pair of position regulating lock nails 66a, 66a, which lock with both side edges of the movable contact 63, respectively, formed at both ends. Thus, the position regulating lock nails 66a of the plate spring 66 lock to and accurately push both side edges of the movable contact 63, whereby an electromagnetic relay in which the variation of the operation characteristics is small is obtained.
A repulsive force arises between the fixed contact terminals 52, 53 and the movable contact 63 by the large current that flows when both ends of the movable contact 63 contact the fixed contact terminals 52, 53. However, the first and second electromagnetic iron pieces 62, 64 of the movable contact block 60 generate magnetic force for attracting each other based on the large current described above to thereby regulate the operation the movable contact 63 moves away from the fixed contact terminals 52, 53, and to prevent the contact welding due to generation of the arc.
The first and second electromagnetic iron pieces 62, 64 of the movable contact block 60 according to the first embodiment have structures such that both ends of the first electromagnetic iron piece 62 contact the upper surface of both ends of the second electromagnetic iron piece 64, as shown in
The first and second electromagnetic iron pieces 62, 64 are not limited to the above embodiment, and may be configured as described in the embodiment shown in
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The contact-pressure coil spring 65 and the plate spring 66 both provide a contact pressure to the movable contact 63. In the present embodiment, the adjustment of the attractive force characteristics is facilitated and the degree of freedom in design is extended by combining the contact-pressure coil spring 65 and the plate spring 66.
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The cover 70 has steps 80, 80 arranged projecting towards the side at the side surfaces on both sides of the long side, and an elastic arm 81 for preventing a connector 100, to be hereinafter described, from coming out arranged in a projecting manner at the side surface on one side. The step 80 positioned on the lower side of the elastic arm 81 has a guide wall 82 arranged in a projecting manner at the outer side edge, and a pair of position regulating nails 83, 83 arranged in a projecting manner at the end of the upper surface.
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A method of assembling the seal contact device according to the present embodiment will now be described.
First, the electromagnet block 30 in which the coil 32 is wound around the spool 31 is placed and positioned at the first yoke 21. The shield member 55 is positioned at the middle of the upper surface of the second yoke 22 caulked and fixed with the fixed iron core 40 in advance, and the drive shaft 61 of the movable contact block 60 is inserted to the pass-through hole 56a of the shield member 55 and the shaft hole of the fixed iron core 40. The inner peripheral edge of the sealed container 51 brazed with the fixed contact terminals 52, 53 and the annular skirt portion 54 is fitted to the shield ring 57 of the shield member 55. The annular skirt portion 54 is laser welded and integrated to the upper surface of the second yoke 22 while pushing the box-shaped molded article 56 with the lower end face of the opening edge of the sealed container 51.
The drive shaft 61 projecting out from the lower surface of the fixed iron core 40 is then inserted to the returning coil spring 41 and the shaft hole of the movable iron core 42. The movable iron core 42 is pushed in against the spring force of the returning coil spring 41 until contacting the fixed iron core 40. Furthermore, the drive shaft 61 is pushed in until obtaining a predetermined contact pressure, a state in which the movable contact 63 contacts the fixed contact terminals 52, 53 with a predetermined contact pressure is maintained, and the lower end of the drive shaft 61 is welded and integrated to the movable iron core 42. Thereafter, the shock eliminating circular plate 48 made of rubber is attached to the recessed portion formed at the bottom surface of the movable iron core 42. Then, the bottomed tubular body 34 accommodating the adhesion prevention metal sheet 49 is placed over the movable iron core 42 and the shock eliminating circular plate 48 made of rubber, and the opening edge thereof is welded and integrated through laser welding to the lower surface of the second yoke 22. After releasing the air in the sealed space from the gas sealing pipe 23, inactive gas is injected, and the gas sealing pipe 23 is caulked and sealed.
Furthermore, the bottomed tubular body 34 is inserted to the center hole 31c of the spool 31, and both ends of the second yoke 22 are fitted to and fixed to the cutouts 21b of the first yoke 22. The annular auxiliary yoke 35 is fitted to the lower end of the bottomed tubular body 34 projecting out from the insertion hole 21a of the first yoke 21, and prevented from coming out with the O-ring 36.
The drive mechanism unit 20 and the contact mechanism unit 50 integrated one above the other are then inserted into the base 10, the lower end of the projecting bottomed tubular body 34 is fitted to and positioned in the recessed portion 11 of the base 10, and the lead wire 33a is pulled out from the cutout 16 (
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The operation of the contact device according to the present embodiment will now be described.
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When voltage is applied to the coil 32, the fixed iron core 40 attracts the movable iron core 42, and the movable iron core 42 moves towards the fixed iron core 40 against the spring force of the returning coil spring 41 (first stage S1), as shown in
The movable iron core 42 is attracted towards the fixed iron core 40, the movable iron core 42 moves against the spring force of the returning coil spring 41 and the contact-pressure coil spring 65, and the contact pressure increases (second stage S2). The movable contact 63 then contacts the lower ends of the fixed contact terminals 52, 53 with a predetermined pressure against the spring force of the returning coil spring 41, the contact-pressure coil spring 65, and the contact-pressure plate spring 66 (third stage S3), and thereafter, the movable iron core 61 is attracted to the fixed iron core 40, and such a state is maintained.
When application of voltage on the coil 32 is stopped, the magnetic force disappears, and the movable iron core 42 separates from the fixed iron core 40 by the spring force of the returning coil spring 41. Then, the movable iron core 42 returns to the original position after the movable contact 63 separates from the fixed contact terminals 52, 53. In returning, the shock eliminating circular plate 48 attached to the recessed portion at the bottom surface of the movable iron core 42 impacts the adhesion prevention metal sheet 49, but the shock eliminating circular plate 48 absorbs and alleviates the impact force.
According to the present embodiment, two types of contact-pressure coil spring 65 and plate spring 66 are combined. Thus, the spring load changes in multi-stages and can more easily comply with the attractive force characteristics curve, as shown in
In the present embodiment, a case where the auxiliary yoke 35 is circular in plane has been described, but may be square in plane.
A case where the annular auxiliary yoke 35 is prevented from coming out with the O-ring 36 has been described, but is not necessarily limited thereto, and may be fixed to the bottomed tubular body 34 through spot welding.
The present embodiment has been described for the case applied to the power load electromagnetic relay, but the present embodiment is not limited thereto, and may obviously be applied to other electric devices.
Number | Date | Country | Kind |
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2008-170512 | Jun 2008 | JP | national |
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