This application is the U.S. National Phase of International Application No. PCT/JP2019/040550, filed on Oct. 16, 2019. This application claims priority to Japanese Patent Application No. 2018-246969, filed Dec. 28, 2018. The contents of those applications are incorporated by reference herein in their entireties.
The present invention relates to an electromagnetic relay.
Conventionally, in electromagnetic relays, electromagnetic relays that use a magnetic force of a magnet to extend and extinguish an arc generated at a contact are known. For example, in Japanese Laid-Open Patent Application No. 2014-110094, a pair of magnets are arranged so that different poles face each other in a longitudinal direction of a movable contact piece, and magnetic flux flows in the longitudinal direction of the movable contact piece with respect to the contact. Lorentz force due to the magnetic force of the pair of magnets act on the arc generated at the contact, and the arc is extended toward an arc extinguishing space.
Further, since the magnetic field is strong and the direction of the magnetic flux changes near the end of the magnet, it is difficult to control the extension direction of the arc in the intended direction even when the space for extending the arc is close to the end of the magnet.
An object of the present invention is to make it easy to control the extension direction of the arc in the electromagnetic relay.
An electromagnetic relay according to one aspect of the present invention includes a pair of fixed terminals, a movable contact piece, a housing portion, and a magnet portion. The pair of fixed terminals includes a fixed contact. The movable contact piece includes a movable contact disposed facing the fixed contact, and is movable in a first direction in which the movable contact contacts the fixed contact and a second direction in which the movable contact separates from the fixed contact. The housing portion includes a housing space housing the fixed contact and movable contact piece. The magnet portion includes a pair of magnets disposed around the housing portion so as to face each other in a longitudinal direction of the movable contact piece and extending in the second direction beyond the housing space. The magnet portion generates a magnetic flux flowing in a direction parallel to the longitudinal direction between the fixed contact and the movable contact.
In this electromagnetic relay, since the pair of magnets extends in the second direction beyond the housing space, the range of the magnetic flux flowing in the housing space in the direction parallel to the longitudinal direction of the movable contact piece becomes wider in the second direction. Thereby, for example, it is possible to suppress a large change in the direction of the Lorentz force acting on the arc even at a position separated from the fixed contact and the movable contact in the second direction. Therefore, for example, when the arc extends in the second direction, the direction of the Lorentz force acting on the arc does not change significantly, so that the extension direction of the arc can be easily controlled. Further, since the end portion of the magnet can be disposed at a position separated from the housing space in the second direction, it is possible to prevent the direction of the Lorentz force acting on the arc from changing due to change in the direction of the magnetic flux.
Preferably, the housing space includes an arc extension space for extending an arc generated between the fixed contact and the movable contact that is disposed at least partially on the second direction side with respect to the movable contact piece. In the arc extension space, an angle formed by the magnetic flux line of a magnetic field at a position farthest from the movable contact piece in the second direction and a straight line parallel to the longitudinal direction is within 45°. In this case, it is possible to effectively suppress a large change in the direction of the Lorentz force acting on the arc even at a position separated from the fixed contact and the movable contact in the second direction.
Preferably, a dimension of the pair of magnets in a lateral direction of the movable contact piece is larger than a dimension of the housing space in the lateral direction. In this case, since the range of the magnetic flux flowing in the direction parallel to the longitudinal direction in the housing space becomes wider in the lateral direction, it is possible to suppress a large change in the direction of the Lorentz force acting on the arc even at a position separated from the fixed contact and the movable contact to the outside in the lateral direction.
Preferably, the magnet portion further includes a pair of second magnets that are disposed around the housing portion so as to face each other in the lateral direction of the movable contact piece and extend in a second direction beyond the housing space. In this case, when a pair of second magnets are disposed, the range of the magnetic flux flowing in the direction parallel to the longitudinal direction of the movable contact piece in the housing space can be widened in the second direction.
Preferably, the pair of magnets and the pair of second magnets extend in the first direction beyond the housing space. In this case, since the range of the magnetic flux flowing in the direction parallel to the longitudinal direction of the movable contact piece in the housing space becomes wider in the first direction, it is possible to suppress a large change in direction of the Lorentz force acting on the arc when the arc extends in the first direction. Further, since the end portion of the magnet can be disposed at a position separated from the housing space in the first direction, it is possible to prevent the direction of the Lorentz force acting on the arc from changing due to change in the direction of the magnetic flux.
An electromagnetic relay according to another aspect of the present invention includes a pair of fixed terminals, a movable contact piece, a housing portion, and a magnet portion. The pair of fixed terminals includes a fixed contact. The movable contact piece includes a movable contact disposed facing the fixed contact, and is movable in a first direction in which the movable contact contacts the fixed contact and a second direction in which the movable contact separates from the fixed contact. The housing portion includes a housing space housing the fixed contact and movable contact piece. The magnet portion includes a pair of magnets disposed around the housing portion so as to face each other in a lateral direction of the movable contact pieces and extending in the second direction beyond the housing space. The magnet portion generates a magnetic flux flowing in a direction parallel to the lateral direction between the fixed contact and the movable contact.
In this electromagnetic relay, since the pair of magnets extends in the second direction beyond the housing space, the range of the magnetic flux flowing in the housing space in the direction parallel to the lateral direction of the movable contact piece becomes wider in the second direction. Thereby, for example, it is possible to suppress a large change in the direction of the Lorentz force acting on the arc even at a position separated from the fixed contact and the movable contact in the second direction. Therefore, for example, when the arc extends in the second direction, the direction of the Lorentz force acting on the arc does not change significantly, so that the extension direction of the arc can be easily controlled. Further, since the end portion of the magnet can be disposed at a position separated from the housing space in the second direction, it is possible to prevent the direction of the Lorentz force acting on the arc from changing due to change in the direction of the magnetic flux.
Preferably, the housing space includes an arc extension space for extending an arc generated between the fixed contact and the movable contact that is disposed at least partially on the second direction side with respect to the movable contact piece. In the arc extension space, an angle formed by a magnetic flux line of the magnetic field at a position farthest from the movable contact piece in the second direction and a straight line parallel to the lateral direction is within 45°. In this case, it is possible to effectively suppress a large change in the direction of the Lorentz force acting on the arc even at a position separated from the fixed contact and the movable contact in the second direction.
Preferably, a dimension of the pair of magnets in a longitudinal direction of the movable contact piece is larger than a dimension of the housing space in the longitudinal direction. In this case, since the range of the magnetic flux flowing in the direction parallel to the lateral direction in the housing space becomes wider in the lateral direction, it is possible to suppress a large change in the direction of the acting Lorentz force acting on the arc even at a position separated from the fixed contact and the movable contact to the outside in the lateral direction.
Preferably, the pair of magnets extends in a first direction beyond the housing space. In this case, when the arc extends in the first direction, the direction of the Lorentz force acting on the arc does not change significantly, so that the extension direction of the arc can be easily controlled. Further, since the end portion of the magnet can be disposed at a position separated from the housing space in the first direction, it is possible to prevent the direction of the Lorentz force acting on the arc from changing due to change in the direction of the magnetic flux.
Preferably, the pair of fixed terminals is plate-shaped terminals extending in a longitudinal direction of the movable contact piece. In this case, in an electromagnetic relay using a plate-shaped fixed terminal, it becomes possible to easily control the extension direction of the arc.
Hereinafter, embodiments of an electromagnetic relay according to one aspect of the present invention will be described with reference to the drawings.
When referring to the drawings, an upper side in
The housing 2 has a substantially quadrangular box shape and is made of an insulating material. A contact device 3, a drive shaft 4, an electromagnetic drive device 5, and a magnet portion 6 are housed inside the housing 2.
The housing 2 includes a housing portion 11. The housing portion 11 is composed of, for example, a substantially rectangular parallelepiped case member disposed in the housing 2. The housing portion 11 is made of an insulating material.
The housing portion 11 includes a housing space 12 for housing the contact device 3. In the present embodiment, the housing space 12 is composed of a substantially rectangular parallelepiped space that is shielded from the outside. The sides of the housing space 12 are surrounded by the first to fourth inner wall surfaces 11a to 11d.
As illustrated in
The first fixed terminal 14 and the second fixed terminal 15 are columnar terminals and extend in the up-down direction. The first fixed terminal 14 and the second fixed terminal 15 are fixed to an upper portion of the housing 2 at intervals each other in the left-right direction. The first fixed terminal 14 and the second fixed terminal 15 are examples of a pair of fixed terminals.
The first fixed terminal 14 includes a first fixed contact 14a and a first external connection portion 14b. The first fixed contact 14a is disposed in the housing space 12. The first external connection portion 14b protrudes upward from the housing 2 and is exposed to the outside. The second fixed terminal 15 includes a second fixed contact 15a and a second external connection portion 15b. The second fixed contact 15a is disposed in the housing space 12. The second external connection portion 15b protrudes upward from the housing 2 and is exposed to the outside.
As illustrated in
The movable contact piece 16 is disposed in the housing space 12 at a distance in the left-right direction from the third inner wall surface 11c and the fourth inner wall surface 11d. The movable contact piece 16 is disposed below the first fixed terminal 14 and the second fixed terminal 15. In the present embodiment, a longitudinal direction of the movable contact piece 16 coincides with the left-right direction. Further, a lateral direction of the movable contact piece 16 coincides with the front-back direction.
The movable contact piece 16 includes a first movable contact 16a and a second movable contact 16b. The first movable contact 16a is disposed to face the first fixed contact 14a and can contact the first fixed contact 14a. The second movable contact 16b is disposed at a distance from the first movable contact 16a in the left-right direction. The second movable contact 16b is disposed to face the second fixed contact 15a and can contact the second fixed contact 15a.
The movable contact piece 16 can move in the contact direction Z1 that contacts the first fixed contact 14a and the second fixed contact 15a and the separation direction Z2 that separates from the first fixed contact 14a and the second fixed contact 15a. The contact direction Z1 is an example of the first direction, and the separation direction Z2 is an example of the second direction.
The contact direction Z1 is the direction in which the first movable contact 16a and the second movable contact 16b contact the first fixed contact 14a and the second fixed contact 15a (upper in
As illustrated in
The drive shaft 4 extends along the contact direction Z1 and the separation direction Z2. The drive shaft 4 can move together with the movable contact piece 16 in the contact direction Z1 and the separation direction Z2.
The electromagnetic drive device 5 drives the contact device 3. The electromagnetic drive device 5 moves the movable contact piece 16 together with the drive shaft 4 in the contact direction Z1 and the separation direction Z2 by an electromagnetic force. The electromagnetic drive device 5 is disposed below the housing portion 11 in the housing 2.
The electromagnetic drive device 5 includes a movable iron core 31, a fixed iron core 32, and a yoke 33. Further, the electromagnetic drive device 5 includes a coil, a spool, and a coil spring (not illustrated). The electromagnetic drive device 5 has the same configuration as the conventional one, detailed description thereof will be omitted.
Next, the operation of the electromagnetic relay 100 will be described. The operation of the electromagnetic relay 100 is the same as that of the conventional one, it will be briefly described.
The magnet portion 6 generates a magnetic field in the housing space 12. Specifically, the magnet portion 6 generates the magnetic flux flowing in a direction parallel to the longitudinal direction of the movable contact piece 16 between the first fixed contact 14a and the first movable contact 16a, and between the second fixed contact 15a and the second movable contact 16b.
The magnet portion 6 includes a first magnet 6a and a second magnet 6b. The first magnet 6a and the second magnet 6b are examples of a pair of magnets. The first magnet 6a and the second magnet 6b are permanent magnets. The first magnet 6a and the second magnet 6b extend in the front-back direction and the up-down direction. The first magnet 6a and the second magnet 6b are disposed around the housing portion 11 so as to face each other in the longitudinal direction of the movable contact piece 16. The first magnet 6a and the second magnet 6b are disposed so that different poles face each other. Specifically, the first magnet 6a is disposed on the left side of the housing portion 11, and the N pole is disposed facing the housing portion 11. The second magnet 6b is disposed on the right side of the housing portion 11, and the S pole is disposed facing the housing portion 11. The first magnet 6a and the second magnet 6b are fixed to an outer periphery of the housing portion 11 in the present embodiment.
The first magnet 6a and the second magnet 6b extend in the separation direction Z2 beyond the housing space 12. Specifically, as illustrated in
Specifically, as illustrated in
In the present embodiment, the first magnet 6a and the second magnet 6b extend in the contact direction Z1 beyond the housing space 12. Specifically, an end portion 36b on the contact direction Z1 side of the first magnet 6a and an end portion 37b on the contact direction Z1 side of the second magnet 6b are located on the contact direction Z1 side with respect to the housing space 12. Therefore, the range of the magnetic flux flowing in the direction parallel to the longitudinal direction of the movable contact piece 16 in the housing space 12 is widened in the contact direction Z1 as well. Therefore, even when the arc extends in the contact direction Z1, the same effect as described above can be obtained.
Further, as illustrated in
Thereby, the range of the magnetic flux flowing in the direction parallel to the longitudinal direction of the movable contact piece 16 in the housing space 12 can be widened. That is, as illustrated in
Specifically, as illustrated in
Although an embodiment of the electromagnetic relay according to one aspect of the present invention has been described so far, the present invention is not limited to the above embodiment and various modifications can be made without departing from the gist of the invention. For example, the shape or arrangement of the housing 2, the contact device 3, the electromagnetic drive device 5, or the housing portion 11 may be changed.
For example, the magnet portion 6 may generates a magnetic field in the housing space 12 such that the arc hits the first inner wall surface 11a or the second inner wall surface 11b, and the arc does not hit the third inner wall surface 11c and the fourth inner wall surface 11d. Specifically, the first and second magnets 6a and the second magnet 6b may be sized to generate a magnetic field in the housing space 11e such that the arc hits the first inner wall surface 11a or second inner wall surface 11b and the arc does not hit the third inner wall 11c and fourth inner wall surface 11d.
For example, in the above embodiment, the first fixed terminal 14 and the second fixed terminal 15 are columnar terminals, but as illustrated in
The first yoke 41 extends in the up-down direction and extends in the longitudinal direction of the movable contact piece 16 in front of the housing space 11e. The lengths of the first yoke 41 and the second yoke 42 in the up-down direction are the same as the lengths of the first magnet 6a and the second magnet 6b in the up-down direction. The lengths of the first yoke 41 and the second yoke 42 in the up-down direction may be larger than the lengths of the first magnet 6a and the second magnet 6b in the up-down direction. One end of the first yoke 41 is connected to the first magnet 6a, and the other end of the first yoke 41 is connected to the second magnet 6b. Both ends of the first yoke 41 extend in the lateral direction of the movable contact piece 16 so as to surround the first magnet 6a and the second magnet 6b from the outside. The second yoke 42 has a shape symmetrical with respect to the first yoke 41 in the front-back direction, and one end thereof is connected to the first magnet 6a and the other end is connected to the second magnet 6b. The shape or arrangement of the yoke 40 may be appropriately changed according to the arrangement of the first magnet 6a and the second magnet 6b.
The magnet portion 6 according to the second modification generates a magnetic flux that flows in a direction parallel to the lateral direction of the movable contact piece 16 between the first fixed contact 14a and the first movable contact 16a, and between the second fixed contact 15a and the second movable contact 16b. Specifically, the first magnet portion 6a and the second magnet 6b extend in the second direction beyond the housing space 12 and are disposed around the housing portion 11 so that different poles face each other in the lateral direction of the movable contact piece 16. The first magnet 6a is disposed on the front side of the housing portion 11. The second magnet 6b is disposed on the back side of the housing portion 11.
Further, as illustrated in
The magnet portion 6 according to the third modification further includes a third magnet 40a and a fourth magnet 40b. The third magnet 40a and the fourth magnet 40b are examples of a pair of second magnets. As illustrated in
The first magnet 6a and the second magnet 6b are disposed around the housing portion 11 so that the same poles (here, the S poles) face each other in the longitudinal direction of the movable contact piece 16. The dimensions of the first magnet 6a and the second magnet 6b in the front-back direction are about the same as the dimensions of the housing space 12 in the front-back direction.
With the first to fourth magnets 6a, 6b, 40a, and 40b disposed as described above, the magnetic flux M flows between the first fixed contact 14a and the first movable contact 16a, and between the second fixed contact 15a and the second movable contact 16b in the direction parallel to the longitudinal direction of the movable contact piece 16, as illustrated in
Number | Date | Country | Kind |
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2018-246969 | Dec 2018 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/040550 | 10/16/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2020/137095 | 7/2/2020 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
8461950 | Lim | Jun 2013 | B2 |
8514037 | Hsu | Aug 2013 | B2 |
8937518 | Suzuki | Jan 2015 | B2 |
11348750 | Kawaguchi | May 2022 | B2 |
20120175345 | Tachikawa | Jul 2012 | A1 |
20130214881 | Ito et al. | Aug 2013 | A1 |
20130214882 | Ito et al. | Aug 2013 | A1 |
20130214884 | Ito et al. | Aug 2013 | A1 |
20140176268 | Suzuki et al. | Jun 2014 | A1 |
Number | Date | Country |
---|---|---|
2011-204473 | Oct 2011 | JP |
2014-110094 | Jun 2014 | JP |
2012029218 | Mar 2012 | WO |
2012060090 | May 2012 | WO |
Entry |
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Machine translation of NGK, WO 2012060090A (2012) (Year: 2012). |
International Search Report of International Application No. PCT/JP2019/040550 dated Jan. 7, 2020. |
Written Opinion of the International Searching Authority of International Application No. PCT/JP2019/040550 dated Jan. 7, 2020. |
Number | Date | Country | |
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20210398763 A1 | Dec 2021 | US |