The disclosed subject matter relates generally to the field of restraint mechanisms for deployable systems. More specifically, the disclosed subject matter relates to devices for releasably restraining objects that are to be launched, fired or otherwise deployed, and systems and methods for using the same.
A projectile or other object that is to be launched, fired or otherwise deployed is often stored, shipped, and carried to its point of deployment in a canister. Examples of such deployable objects include missiles, various munitions, launch vehicles, satellites, space vehicles, and various subsystems or components of each. Securing the deployable object to a canister or launch container protects the deployable object from damage when the object is subjected to various potentially harsh environmental conditions during, for example, shipping, handling, and storage and launch operations.
Restraint mechanisms are typically used to secure or couple the deployable object to its canister or launch container. When the object is to be deployed, the restraint mechanism is actuated to release or decouple the object from its canister or launch container. Traditional restraint mechanisms may employ chemically energetic or thermally sensitive materials to operate the release function of the restraint mechanism. Use of these materials, however, may be accompanied by several drawbacks. Energetic materials such as pyrotechnic devices can be costly, can require periodic certification or replacement, have limited shelf life, and are heat sensitive. Such devices also introduce energetic materials into the canister or launch container, which can leave residue or other material behind after their actuation during deployment. This residual material must be removed prior to a subsequent launch or deployment. Finally, pyrotechnic devices are susceptible to cook-off as a result of, for example, a restrained firing event or magazine fire heat soak. Thermally sensitive materials such as those used with shape memory alloy (SMA) actuators can be costly and are heat sensitive. SMA devices are also susceptible to cook-off as a result of, for example, a restrained firing event or magazine fire heat soak. Special design provisions may necessarily be considered to ensure restraint system integrity during various operational and fault conditions.
The restraint release devices, systems and methods of the disclosed subject matter may enable actuation of a restraint release system without the use of chemically energetic (e.g., pyrotechnic) or thermally sensitive (e.g., SMA) devices. Restraint release systems according to embodiments of the disclosed subject matter may employ an electromagnetic force—otherwise known as Lorentz Force—to mechanically separate components of a restraint release system fastener and locking device. This may include the use of a pulsed power system having a capacitive discharge circuit to supply an electric current pulse to generate the electromagnetic (EM) force. The EM force can be applied to a retaining band, ring or wire that encompasses or surrounds and holds intact a fastener such as, for example, a segmented nut. Application of the EM force may cause a diameter or outer periphery of the retaining band, ring or wire to become larger, thereby relaxing the hold on the segmented nut and allowing segments of the nut to separate and thus release the restraint mechanism. Restraint mechanisms that use the EM restraint release devices, systems and methods of the disclosed subject matter may not need periodic recertification of energetics, may not have the risk of cook-off resulting from heat soak of thermally sensitive devices during operational and fault scenarios including restrained firing events, launcher compartment fires, and battle damage, and may provide good overall safety and reliability across launcher operational and fault environments.
In one or more exemplary embodiments, an electromagnetic device may releasably engage a threaded male member in a restraint mechanism, and the device may include a plurality of threaded segments arranged radially around a central axis in grouped relation to form an internally threaded through hole for receiving and holding the male member, and may also include a retaining member wrapped circumferentially around the plurality of segments to hold the plurality of segments in the grouped relation and configured to receive an electric current.
In response to a flow of electric current, the retaining member may release its hold on the plurality of segments, and the plurality of segments in turn may release its hold on the male member. Also in response to the flow of electric current and a resulting electromagnetic force, a first outer peripheral dimension of the retaining member may be changed to a larger second outer peripheral dimension. The retaining member may include at least one fusible link, and in response to the flow of electric current, at least a portion of the retaining member corresponding to the fusible link may be disintegrated.
Optionally, the retaining member may be placed within a recess formed in the outer periphery of the plurality of segments.
In one or more exemplary embodiments, a electromagnetic restraint release system may be configured for releasably restraining a deployable object, and the restraint release system may include a housing for restraining the deployable object, the housing including a mating portion for connecting to the deployable object; a clamping member for holding the mating portion of the housing to a corresponding portion of the deployable object, the clamping member having a through hole for receiving a threaded male member; a threaded segmented female member having a plurality of segments grouped radially around a central axis to form a threaded through hole for receiving and holding the male member in releasable engagement; a retaining wire disposed around an outer periphery of the plurality of segments to bind the plurality of segments together and configured to receive an electric current; and a discharge circuit configured to flow electric current through the retaining wire, where in response to a flow of electric current, the retaining wire may release its bind on the plurality of segments, and the plurality of segments in turn may release its engagement with the male member.
In response to the flow of electric current and a resulting electromagnetic force, a first outer peripheral dimension of the retaining wire may be changed to a larger second outer peripheral dimension. Additionally, at least a portion of the retaining wire may be disintegrated.
Optionally, the retaining wire may be disposed within a recess formed in the outer periphery of the plurality of segments.
The discharge circuit may include a pulsed power system adapted to drive electromagnetic functions of the restraint release system.
The deployable object may be one of a projectile, missile, launch vehicle, and space vehicle.
In one or more exemplary embodiments, a method may include: providing an electromagnetic restraint release system configured for releasably restraining a deployable object, the restraint release system including: a housing for restraining the deployable object, the housing including a mating portion for connecting to the deployable object; a clamping member for holding the mating portion of the housing to a corresponding portion of the deployable object, the clamping member having one or more through holes for receiving a threaded male member; a threaded female member having a plurality of segments grouped radially around a central axis to form a threaded through hole for receiving and holding the male member in releasable engagement; a retaining wire disposed around an outer periphery of the plurality of segments to bind the plurality of segments together and configured to receive an electric current; and a discharge circuit configured to flow electric current through the retaining wire. The method may further include placing the deployable object in contact with a mating portion of the housing, the deployable object being in a stowed or restrained configuration; clamping the mating portion of the housing to a corresponding portion of the deployable object using the clamping device; inserting the threaded male member through the one or more through holes in the clamping device; and placing the female member in threaded engagement with a threaded portion of the male member to secure the deployable object to the housing, thus releasably restraining the deployable object.
The method may further include flowing an electric current through the retaining wire using the discharge circuit, so that the retaining wire releases its bind on the plurality of segments, the plurality of segments are no longer grouped together, the female member is no longer in threaded engagement with a threaded portion of the male member, and the deployable object is no longer secured to the housing and is thus no longer restrained.
In accordance with the method, in response to the flow of electric current and a resulting electromagnetic force, the retaining wire may expand such that a first outer peripheral dimension of the retaining wire is increased to a larger second outer peripheral dimension.
In accordance with the method, the retaining wire may include at least one fusible link and in response to the flow of electric current, at least a portion of the retaining wire may be disintegrated.
In accordance with the method, the retaining wire may be arranged within a recess formed in the outer periphery of the female member.
In one or more exemplary embodiments, a launch system may include an electromagnetic restraint release system adapted to hold releasably a launch object, the restraint release system including: a housing for restraining the launch object, the housing including a mating portion for connecting to the launch object; a clamping member for holding the mating portion of the housing to a corresponding portion of the launch object, the clamping member having one or more through holes for receiving a threaded male member; a segmented female member having a plurality of threaded segments grouped radially around a central axis to form a threaded through hole for receiving and holding the male member in releasable engagement; a retaining wire disposed around an outer periphery of the plurality of segments to bind the plurality of segments together; and means for providing an electromagnetic force to the retaining wire, wherein response to the provided electromagnetic force, the retaining wire releases its bind on the plurality of segments, and the plurality of segments in turn releases its engagement with the male member. The means for providing an electromagnetic force may include a pulsed power system.
The accompanying drawings are incorporated in and constitute a part of the specification.
While the exemplary embodiments illustrated herein may show the various features of the disclosed subject matter, it will be understood that the features disclosed herein may be combined variously to achieve the objectives of the present embodiments.
The devices, systems and methods of the disclosed subject matter may be used to remotely decouple two coupled assemblies, without using chemical energetics or thermally sensitive devices.
Turning to
As shown in
Retaining member 130 may be configured to receive an electric current from, for example, a discharge circuit. As is shown in
Retaining member 130 may be optionally configured with one or more fusible links (not shown). The electrical fusible link can be constructed, for example, with a relatively short section or length of retaining member 130 having a cross-sectional area that is smaller than the remainder of retaining member 130. In response to the flow of electric current, the fusible link portion of retaining member 130 can disintegrate, and further serve to relax the compressive hold retaining member 130 exerts on segments 120.
Segments 544 of fastener member 542 may be bound or grouped together by retaining member 548, which is wrapped around the outer periphery of fastener member 542 such that fastener member 542 functions as an integral member. Retaining member 548 may be mechanically bonded to segments 544. Retaining member 548 is shown in
Retaining member 548 may be configured to receive an electric current from, for example, a discharge circuit 545 of system 540. Discharge circuit 545 may be a capacitive discharge circuit and may include a pulsed power system for driving the electromagnetic functions of electromagnetic restraint release system 540.
As is shown diagrammatically in
In response to a flow of electric current, and the resulting electromagnetic force, retaining member 548 can expand in length and relax its compressive or binding hold on segments 544. In this expanded configuration (not shown, but similar to that shown in
Retaining member 548 may be optionally configured with one or more fusible links (not shown). The electrical fusible link can be constructed, for example, with a relatively short section or length of retaining member 548 having a cross-sectional area that is smaller than the remainder of retaining member 548. In response to the flow of electric current, the fusible link portion of retaining member 548 can disintegrate, and further serve to relax the compressive hold retaining member 548 exerts on segments 544 of fastener member 542.
Having now described embodiments of the disclosed subject matter, it should be apparent to those skilled in the art that the foregoing is merely illustrative and not limiting, having been presented by way of example only. Thus, although particular configurations have been discussed herein, other configurations can also be employed. Numerous modifications and other embodiments (e.g., combinations, rearrangements, etc.) are enabled by the present disclosure and are within the scope of one of ordinary skill in the art and are contemplated as falling within the scope of the disclosed subject matter and any equivalents thereto. Features of the disclosed embodiments can be combined, rearranged, omitted, etc., within the scope of the disclosed subject matter to produce additional embodiments. Furthermore, certain features may sometimes be used to advantage without a corresponding use of other features. Accordingly, applicants intend to embrace all such alternatives, modifications, equivalents, and variations that are within the spirit and scope of the disclosed subject matter.
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Number | Date | Country | |
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Parent | 13307514 | Nov 2011 | US |
Child | 13363612 | US |