Patent Application
20120326815
The present invention relates to an electromagnetic switch including a contact device that has fixed contacts and a movable contact inserted in a current path, and an electromagnet that drives the movable contact.
As this kind of electromagnetic switch, there is proposed, for example, a hermetic type relay device wherein a spatial cavity is formed by a ring-like core base upper portion, a ring-like core base bottom portion, and a core external wall linking outer peripheral edges of the core base upper portion and core base bottom portion, and an exciting coil is mounted inside the spatial cavity. Also, a core assembly is formed by inserting a cylindrical core center through a central aperture in the core base upper portion, a bottomed cylindrical member is fitted onto the outer peripheral portion of the core center, a movable plunger that opposes the lower surface of the core center across a predetermined gap is disposed inside the bottomed cylindrical member, and an armature shaft that extends upward through the core center and holds a movable contact is fixed in the plunger (for example, refer to Patent Document 1).
Also, there is proposed an electromagnetic switching device that has a configuration wherein a first yoke and second yoke having cylindrical portions individually fitted inside a cylindrical portion of the bobbin on an upper portion side and lower portion side of a bobbin having flange portions, and flange portions formed on the outer side of the cylindrical portions, are disposed at both ends of a cylindrical, portion in which an exciting coil is wound, a movable core is slidably disposed on the inner peripheral surface of the second yoke, and a movable contact is held in the movable core via a connecting shaft (for example, refer to Patent Document 2).
However, in the heretofore known example described in the heretofore mentioned Patent Document 1, an armature surface of the core center, which is a fixed iron core, and an armature surface of the plunger, which is a movable iron core, are disposed facing each other across the predetermined gap on the inner peripheral side of the exciting coil, and the bottomed cylindrical member fitted onto the outer peripheral surface of the core center is necessary in order to guide the movable core. When disposing the armature surfaces of the fixed core and movable core on the central side of the exciting coil in this way, there is an unsolved problem in that it is not possible to simultaneously satisfy the two requirements of enlarging the armature surface area and increasing the coil winding volume of the exciting coil, which are requirements for efficiently outputting an attractive force with a small stroke. That is, when enlarging the armature surface area, it is necessary to increase the inner diameter of a bobbin in which the exciting coil is wound, because of which the coil winding volume decreases. Conversely, when reducing the inner diameter of the bobbin in order to increase the coil winding volume, it is no longer possible to ensure the armature surface area between the fixed core and movable core, and there is a trade-off relationship between enlarging the armature surface area and increasing the coil winding volume. Because of this, there is an unsolved problem in that it is not possible to efficiently output an attractive force with a small stroke.
Also, as the bottomed cylindrical member is necessary in order to guide the movable core, the number of parts increases, and there is an unsolved problem in that the manufacturing cost increases, and the like, because, as well as it being necessary that the inner diameter dimension of the bottomed cylindrical member is of a high accuracy, the bottomed cylindrical member is formed by a special drawing process.
Also, in the heretofore known example described in Patent Document 2, while there is no need for a special bottomed cylindrical member, there is an unsolved problem in that, as well as it being necessary that the inner diameter dimension of the second yoke is of a high accuracy because the movable core is guided by the second yoke, there is a trade-off relationship between enlarging the armature surface area and increasing the coil winding volume, as in the heretofore known example described in the previously described Patent Document 1, and it is not possible to efficiently output an attractive force with a small stroke.
Therefore, the invention, having been contrived focusing on the unsolved problems of the heretofore known examples mentioned above, has an object of providing an electromagnetic switch with which it is possible to efficiently output an attractive force with a small stroke, with no need to form a guide way that guides a movable iron core inside an exciting coil.
In order to achieve the above-mentioned object, a first aspect of an electromagnetic switch according to the invention includes a contact device having a pair of fixed contacts fixed to maintain a predetermined interval inside an arc-extinguishing chamber receptacle and a movable contact disposed to be contactable with the pair of fixed contacts, and an electromagnetic device driving the movable contact. The electromagnetic device has a cylindrical exciting coil, a fixed iron core passing through the center of the exciting coil, a magnetic yoke covering the outer side of the exciting coil, and a movable core facing the fixed core and magnetic yoke, and armature surfaces of the fixed core and magnetic yoke are formed on the contact device side of the exciting coil.
According to this configuration, as the armature surfaces of the fixed core and magnetic yoke are formed on the contact device side of the exciting coil, there is no need to provide a movable core inside the exciting coil, and it is possible to increase the armature surface area while increasing the coil winding volume.
Also, a second aspect of the electromagnetic switch according to the invention has a configuration wherein three or more armature surfaces are formed on the fixed core and magnetic yoke.
According to this configuration, as three or more armature surfaces are formed on the fixed core and magnetic yoke, it is possible to easily carry out an increase of the armature surface area.
Also, a third aspect of the electromagnetic switch according to the invention is such that the fixed core is formed in a T-shape from a rod portion inserted through the exciting coil and a plate portion covering the contact device side end portion of the exciting coil connected to the contact device side end portion of the rod portion, and the magnetic yoke has two or more facing plate portions facing at least two end portions of the plate portion of the fixed core across a magnetic gap.
According to this configuration, it is possible to form one armature surface configuring a magnetic circuit with the plate portion of the fixed core on the contact device side of the exciting coil, and to form the other two or more armature surfaces with the facing plate portions of the magnetic yoke, and it is thus possible to increase the armature surface area while increasing the coil winding volume.
Also, a fourth aspect of the electromagnetic switch according to the invention is such that the facing plate portions of the magnetic yoke are covered by a non-magnetic member.
According to this configuration, it is possible to cause the facing plate portions of the magnetic yoke to face the movable core across a non-magnetic gap, and thus possible to ensure a characteristic of release when the contact device is opened.
Also, a fifth aspect of the electromagnetic switch according to the invention is such that the non-magnetic member is configured of the arc-extinguishing chamber receptacle.
According to this configuration, as there is no need to prepare a separate non-magnetic member, it is possible to reduce the number of parts.
Also, a sixth aspect of the electromagnetic switch according to the invention has a structure wherein the movable core is urged to the contact device side by a return elastic body, and guided ascendably and descendably by a guide member, and a contact holder holding the movable contact is formed.
According to this configuration, it is possible to guide the movable core to ascend and descend inside the arc-extinguishing chamber receptacle using a guide member.
According to the invention, as the armature surfaces of the movable core and fixed core of the electromagnetic device are formed on the contact device side of the exciting coil, no movable core is disposed in the central portion of the exciting coil; therefore, there is no need to provide a guide member that guides the movable core. In other words, it is possible to reduce the number of parts accordingly. It is also sufficient to dispose only a fixed core on the central side of the exciting coil without providing an armature surface so that an advantage is obtained in that it is possible to increase the winding volume of the exciting coil, and furthermore, it is possible to ensure a large armature surface area between the fixed core and movable core, and efficiently output an attractive force with a small stroke.
Hereafter, a description will be given, based on the drawings, of an embodiment of the invention.
The contact device 1 has an arc-extinguishing chamber receptacle 3 of, for example, a non-ferrous metal, synthetic resin, or the like, which is non-magnetic and on which an insulating process has been carried out, and a contact mechanism 4 is disposed inside the arc-extinguishing chamber receptacle 3. The arc-extinguishing chamber receptacle 3 is configured of a bottomed cylindrical body 3a, whose lower end surface is opened, and a bottom plate portion 3b that closes off the lower end surface of the bottomed cylindrical body 3a. The bottom plate portion 3b has a protruding portion 3c that protrudes downward in a central portion thereof, and an insertion hole 3d through which is inserted a shaft portion 12a of a fixed iron core 12, to be described hereafter, is formed in a central position of the protruding portion 3c.
The contact mechanism 4 is configured of fixed contacts 4a and 4b and a movable contact 5. The fixed contacts 4a and 4b are fixed to and supported by facing wall surfaces of the bottomed cylindrical body 3a of the arc-extinguishing chamber receptacle 3, with inner ends thereof separated by a predetermined distance, and outer ends thereof protruding to the exterior of the arc-extinguishing chamber receptacle 3.
Also, the movable contact 5 is formed in a plate form, and is disposed facing the upper end sides of the fixed contacts 4a and 4b at a predetermined distance to be contactable therewith. The movable contact 5 is installed in a contact holder 6, which is urged downwards by a contact spring 7.
Also, the electromagnetic device 2 is disposed on the lower surface side of the arc-extinguishing chamber receptacle 3. The electromagnetic device 2 includes a coil bobbin 10 configured of a cylindrical portion 10a, whose axial direction is an up-down direction, and flange portions 10b and 10c protruding outward from both ends of the cylindrical portion 10a. An exciting coil 11 is installed wound in a cylindrical space of the coil bobbin 10 surrounded by the cylindrical portion 10a and flange portions 10b and 10c.
Also, the fixed core 12 is inserted through the interior of the cylindrical portion 10a of the coil bobbin 10. The fixed core 12 is configured in a T-form by the shaft portion 12a inserted through the cylindrical portion 10a of the coil bobbin 10 and a plate portion 12b extending in a direction perpendicular to the shaft from the upper end, which is the contact device 1 side, of the shaft portion 12a. Herein, the upper surface of the plate portion 12b is set so as to be in a position lower than the upper surface of the bottom plate portion 3b of the arc-extinguishing chamber receptacle 3.
Also, a magnetic yoke 13 is disposed on the exterior of the coil bobbin 10. The magnetic yoke 13 is configured of a bottom plate portion 13a that supports the flange portion 10c, a cylindrical portion 13b extending upward from the outer peripheral edge of the bottom plate portion 13a, and a pair of flange portions 13c as facing plate portions inward from the upper end of the cylindrical portion 13b that oppose the outer ends of the plate portion 12b of the fixed core 12 across a predetermined gap.
Then, the plate portion 12b of the fixed core 12 is fixed to the interior of the previously described protruding portion 3c formed on the bottom plate portion 3b of the arc-extinguishing chamber receptacle 3, and the upper surface of the flange portion 13c of the magnetic yoke 13 contacts the lower surface of the outer side of the protruding portion 3c on the bottom plate portion 3b of the arc-extinguishing chamber receptacle 3. That is, the upper surface of the flange portion 13c of the magnetic yoke 13 is covered by the bottom plate portion 3b of the arc-extinguishing chamber receptacle 3, and a non-magnetic gap is formed.
Then, inside the arc-extinguishing chamber receptacle 3, a movable iron core 14, movable in an up-down direction, is disposed so as to oppose the plate portion 12b of the fixed core 12 and flange portion 13c of the magnetic yoke 13 of the electromagnetic device 2 from above. The movable core 14 is formed in a plate form, and depressed guide portions 14a and 14b of, for example, a semi-circular form in cross-section are formed one each in both the front and rear end portions of the movable core 14, as shown in
Also, a return spring 16 acting as a return elastic member is disposed between the upper surface of the fixed core 12 and lower surface of the movable core 14, and the movable core 14 is urged by the return spring 16 in a direction such that it is separated upwardly from the plate portion 12b of the fixed core 12. Then, an upward position of the movable core 14 is restricted by latching pieces 15e and 15f formed on upper portions of the guide members 15c and 15d, as shown in
Then, the contact holder 6 extending upward between the previously described fixed contacts 4a and 4b is fixed in a central portion of the upper surface of the movable core 14.
In the embodiment, the plate portion 12b of the fixed core 12, and the pair of flange portions 13c of the magnetic yoke 13 facing both the left and right direction end portions of the plate portion 12b in a horizontal direction across the predetermined gap, are disposed on the outer side of the contact device 1 side of the exciting coil 11 of the electromagnetic device 2. Consequently, the plate portion 12b of the fixed core 12 forms one armature surface Fa configuring a magnetic circuit, and the pair of flange portions 13c of the magnetic yoke 13 form two armature surfaces Fb and Fc, which are other armature surfaces.
Next, a description will be given of an action of the heretofore described embodiment.
Now, when the exciting coil of the electromagnetic device 2 is in a non-conducting condition wherein no direct current is supplied, no magnetic flux flows through the magnetic circuit formed by the fixed core 12 and magnetic yoke 13, and a condition is such that no attractive force works at the three armature surfaces Fa, Fb, and Fc formed by the fixed core 12 and pair of flange portions 13c of the magnetic yoke 13.
Because of this, the movable core 14 is urged by the return spring 16 in an upward direction away from the plate portion 12b of the fixed core 12, and the upward position is restricted by the upper surface of the movable core 14 coming into contact with the latching pieces 15e and 15f formed on the upper surfaces of the guide members 15c and 15d.
In this condition, a gap of in the region of, for example, 2 mm is formed between the upper surface of the plate portion 12b of the fixed core 12 and the lower surface of the movable core 14. At this time, the movable contact 5 held in the contact holder 6 formed in the movable core 14 is urged downward by the contact spring 7, but the movable contact 5 and fixed contacts 4a and 4b are also separated by in the region of 2 mm, the contact device 1 is in an opened condition, and there is a power gating condition wherein power supplied to the one fixed contact 4a is not supplied to the fixed contact 4b side.
On energizing the exciting coil 11 in the opened condition of the contact device 1, a magnetic flux flows through the magnetic circuit formed by the fixed core 12 and magnetic yoke 13 surrounding the exciting coil 11, and an attractive force is generated at the three armature surfaces Fa, Fb, and Fc formed by the fixed core 12 and the pair of flange portions 13c of the magnetic yoke 13, attracting the movable core 14 downward against the return spring 16.
Because of this, the movable core 14 moves downward, contacting with the upper surface of the bottom plate portion 3b of the arc-extinguishing chamber receptacle 3, and the lower surface of the movable core 14 faces the pair of flange portions 13c of the magnetic yoke 13 across the non-magnetic gap formed by the bottom plate portion 3b of the arc-extinguishing chamber receptacle 3. At this time, the movable contact 5 held in the contact holder 6 formed in the movable core 14 also moves downward, and contacts between the fixed contacts 4a and 4b with a contact pressure generated by the contact spring 7. Because of this, the fixed contacts 4a and 4b have continuity owing to the movable contact 5, and the contact device 1 is in a closed condition.
On the energizing of the exciting coil 11 being stopped in the closed condition of the contact device 1, the attractive force at the armature surfaces Fa, Fb, and Fc of the fixed core 12 and the pair of flange portions 13c of the magnetic yoke 13 of the electromagnetic device 2 disappears. Because of this, the movable core 14, owing to the return spring 16, moves upward away from the armature surfaces Fa, Fb, and Fc formed by the fixed core 12 and the flange portions 13c of the magnetic yoke 13. Because of this, the movable contact 5 moves upward, away from between the fixed contacts 4a and 4b, and the contact device 1 returns to the opened condition.
In this way, according to the heretofore described embodiment, the armature surfaces Fa, Fb, and Fc formed by the fixed core 12 and the pair of flange portions 13c of the magnetic yoke 13 of the electromagnetic device 2 are formed on the contact device 1 side of the coil bobbin 10 in which the exciting coil 11 is wound. Because of this, as the shaft portion 12a of the fixed core 12 is merely inserted through the exciting coil 11, and no movable portion exists, there is no need to dispose a guide member in the exciting coil 11, and it is possible to reduce the number of parts accordingly.
Moreover, as it is sufficient that the shaft portion 12a of the fixed core 12 inserted through the exciting coil 11 forms a flux path, there is no need for a large sectional area, and it is possible to ensure a sufficient winding volume of the exciting coil 11 wound in the coil bobbin 10 with a reduced inner diameter of the cylindrical portion 10a of the coil bobbin 10, and to ensure a magnetic flux.
In addition to this, as the three armature surfaces Fa, Fb, and Fc formed by the fixed core 12 and the pair of flange portions 13c of the magnetic yoke 13 are formed on the contact device 1 side of the coil bobbin 10, no trade-off with the coil winding volume arises, and it is possible to ensure a large armature surface area, it is possible to efficiently output an attractive force by the electromagnetic device 2 with a small stroke.
Also, as it is possible to utilize the bottom plate portion 3b of the arc-extinguishing chamber receptacle 3 as the non-magnetic gap necessary in order to ensure release characteristics of the movable contact 5 that change the closed condition of the contact device 1 to the opened condition, there is no need to form a separate non-magnetic gap, and it is possible here too to reduce the number of parts accordingly. At this time, even when increasing the thickness of the arc-extinguishing chamber receptacle 3 in order to ensure the strength of the arc-extinguishing chamber receptacle 3, it is possible, by forming the plate portion 12b of the fixed core 12 in the arc-extinguishing chamber receptacle 3 as previously described, to reduce magnetic resistance, and ensure necessary magnetic characteristics.
In the heretofore described embodiment, a description has been given of a case wherein the plate portion 12b of the fixed core of the electromagnetic device 2 is disposed in the arc-extinguishing chamber receptacle 3 but, this not being limited, the plate portion 12b of the fixed core 12 may be disposed outside the arc-extinguishing chamber receptacle 3 when it is possible to reduce magnetic resistance by reducing the thickness of the arc-extinguishing chamber receptacle 3.
Also, in the heretofore described embodiment, a description has been given of a case wherein the two armature surfaces Fb and Fc are formed on the magnetic yoke 13 but, this not being limited, three or more armature surfaces may be formed by also providing the flange portion 13c of the magnetic yoke 13 on another surface facing the plate portion 12b of the fixed core 12.
Furthermore, in the heretofore described embodiment, a description has been given of a case wherein the invention is applied to an electromagnetic contactor but, this not being limited, it is possible to apply the invention to another electromagnetic switch, such as an electromagnetic relay.
With the invention, as the armature surfaces of the movable core and fixed core of the electromagnetic device are formed on the contact device side of the exciting coil, it is possible to reduce the number of parts and increase the winding volume of the exciting coil, and furthermore, it is possible to provide an electromagnetic switch with which an attractive force can be effectively output with a small stroke.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2010-194464 | Aug 2010 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2011/003382 | 6/14/2011 | WO | 00 | 8/7/2012 |
