This application is a National Stage of International Application No. PCT/JP2014/006445, filed on Dec. 24, 2014, the contents of all of which are incorporated herein by reference in their entirety.
The present invention relates to an electromagnetic switch.
In a conventional vertically-mounted electromagnetic switch, the weight of a movable part such as a movable core does not affect a restoring force of a back spring due to the influence of gravity. In a floor-mounted electromagnetic switch, the weight of the movable part acts against the force of the back spring and thus results in a failure of normal operation due to insufficient restoring force on the movable part. In a ceiling-mounted electromagnetic switch, the weight of the movable part is added in the direction of the force of the back spring contrary to the case of the floor-mounted electromagnetic switch, and results in a failure of normal operation due to an increase in the load force. Such a gravity problem can be mitigated by changing the set length of the back spring. The influence of gravity is thus compensated by increasing or decreasing the spring force in a mounting position in which the movable part is influenced by gravity. As a result, the restoring force or load force on the movable part can be adjusted to be equivalent to that of the vertically-mounted electromagnetic switch. A conventional technique performs the aforementioned adjustment of the length of the spring in the electromagnetic switch.
Patent Literature 1: Japanese Patent Application Laid-Open No. H7-37480
According to the conventional technique, the adverse effect of gravity can be mitigated by changing the set length of a back spring. However, the movable core disposed on the side of a lower end of a crossbar causes the crossbar on the side of the movable core to be tilted in the direction of gravity from the horizontal by the influence of gravity. This causes load-side contact points to be closed after supply-side contact points are closed.
The present invention has been made in view of the above problem, where an object of the invention is to allow a movable core and a crossbar to operate in conjunction with each other to reduce a time lag between closing of load-side contact points and closing of supply-side contact points.
Solution to Problem
In order to solve the problems and achieve the object, according to an aspect of the present invention, there is provided an electromagnetic switch including: a movable core to be attracted to or separated from a fixed core by an electromagnet; a crossbar to include the movable core at an end and to slide integrally with the movable core in a direction of attraction or separation between the movable core and the fixed core; a casing sliding part to allow the crossbar to slide; a pair of movable contact points to operate in conjunction with sliding of the crossbar and be provided at positions to oppose each other with respect to a central axis of the crossbar along a sliding direction of the crossbar; and a pair of fixed contact points to be provided at positions facing the movable contact points, wherein the crossbar includes a first crossbar sliding part and a second crossbar sliding part, the casing sliding part includes a first casing sliding part to allow the first crossbar sliding part to slide, and a second casing sliding part to allow the second crossbar sliding part to slide, and the first crossbar sliding part is brought into contact with the first casing sliding part, or the second crossbar sliding part is brought into contact with the second casing sliding part to cause the crossbar on a side of the movable core to be tilted in a direction opposite to a direction of gravity with respect to the horizontal.
The electromagnetic switch according to an embodiment of the present invention can slow down erosion of the load-side contact points with the reduced time lag between closing of the load-side contact points and closing of the supply-side contact points.
A first embodiment of the present invention will now be described. Note that the present invention is not to be limited to the first embodiment.
The configuration of an electromagnetic switch will be described with reference to
The electromagnetic switch 100 is provided. A mount 1 is formed of an insulating material. A fixed core 2 is fixed to the mount 1, formed by laminating a silicon steel plate, and substantially U-shaped. An operating coil 3 is disposed in a recess of the U-shaped fixed core 2. A casing 4 is fixed to the mount 1 and formed of an insulating material as with the mount 1. A movable core 5 is formed by laminating a silicon steel plate and substantially U-shaped, as with the fixed core 2. Protrusions of the U-shaped movable core 5 and fixed core 2 are disposed to face one another. A trip spring 6 is disposed between the operating coil 3 and the movable core 5. Note that the fixed core 2 and the movable core 5 are attracted to or separated from each other by an electromagnet.
A fixed contact 7 is attached to the casing 4. The fixed contact 7 includes a supply-side fixed contact 7a and a load-side fixed contact 7b. The fixed contact 7 includes a supply-side fixed contact point 70a joined to the supply-side fixed contact 7a and a load-side fixed contact point 70b joined to the load-side fixed contact 7b. A terminal screw 8 is used to connect the electromagnetic switch 100 to an external circuit. A crossbar 9 formed of an insulating material is disposed between the supply-side fixed contact 7a and the load-side fixed contact 7b and holds the movable core 5. A rectangular window 10 is provided to the crossbar 9. A pressing spring 11 is provided in the rectangular window 10.
A movable contact 12 is inserted into the rectangular window 10 of the crossbar 9 and held by the pressing spring 11. A supply-side movable contact point 12a is joined to the movable contact 12 located above the crossbar 9 with respect to the crossbar 9. A load-side movable contact point 12b is joined to the movable contact 12 located below the crossbar 9. The movable contact points 12a and 12b of the movable contact 12 are provided to face the corresponding fixed contact points 70a and 70b of the fixed contact 7. The supply-side movable contact point 12a comes into contact with the supply-side fixed contact point 70a, and the load-side movable contact point 12b comes into contact with the load-side fixed contact point 70b when a current passes through the contact points. Three pairs of the fixed contact 7 and the movable contact 12 are provided to correspond to phases of a three-phase alternating current of the electromagnetic switch 100. An arc cover 13 is provided to cover a top surface of the casing 4 so as to prevent discharging of an arc to the outside, the arc being generated at the time of separation between the supply-side fixed contact point 70a and the movable contact point 12a, and between the load-side fixed contact point 70b and the movable contact point 12b. An arrow indicates the direction of gravity.
The contact point disposed above a central axis of the crossbar 9 along the sliding direction thereof is the supply-side contact point, and the contact point disposed below the central axis is the load-side contact point.
Structured as described above, the crossbar 9 slides integrally with the movable core 5 in the direction of attraction or separation between the movable core 5 and the fixed core 2.
Structured as described above, the supply-side movable contact point 12a and the load-side movable contact point 12b are provided at positions to oppose each other with respect to the central axis of the crossbar 9 oriented in the sliding direction thereof, and move in conjunction with sliding of the crossbar 9. The supply-side movable contact point 12a and the load-side movable contact point 12b make up a pair of movable contact points.
The pair of the supply-side and load-side movable contact points 12a and 12b moves to be brought into contact with the supply-side fixed contact point 70a and the load-side fixed contact point 70b, respectively. The supply-side fixed contact point 70a and a load-side fixed contact point 70b make up a pair of fixed contact points.
As illustrated in
The casing head sliding part 4a of the first embodiment is a pair of surfaces parallel to each other on a front surface of the casing 4. The casing wall sliding part 4b is a pair of rectangular parallelepiped protrusions parallel to each other on the side wall of the casing 4. The crossbar head sliding part 9a and the crossbar side wall sliding part 9b are each a part of the crossbar 9 and formed of a pair of parallel surfaces. The sliding part is not limited to a particular shape.
A basic operation of the electromagnetic switch 100 will now be described with reference to
Note that the crossbar 9 and the casing 4 are each made of the insulating resin and thus expand under the influence of humidity and temperature. A gap is provided between the crossbar head sliding part 9a, which is not locked at the time of sliding and thus slides smoothly, and the casing head sliding part 4a and between the crossbar side wall sliding part 9b and the casing wall sliding part 4b. The dimension of the gap may be 0.1 to 1 mm, for example, but is not limited thereto.
With the gap being provided and by the influence of gravity, the crossbar head sliding part 9a and the crossbar side wall sliding part 9b are not positioned in the centers of the corresponding casing head sliding part 4a and casing wall sliding part 4b as illustrated in
The movable contact points 12a and 12b collide with the corresponding fixed contact points 70a and 70b when the contact points are brought into contact with each other. At the time of collision, the movable contact points 12a and 12b bounce back as a result of the collision. The supply-side movable contact point 12a has a higher contact pressure by the pressing spring 11 than the load-side movable contact point 12b since the supply-side movable contact point 12a is connected to the supply-side fixed contact point 70a first. A counterclockwise moment is likely to act on the crossbar 9 by the weight of the movable core 5. Thus, the contact pressure of the supply-side movable contact point 12a becomes higher and the contact pressure of the load-side movable contact point 12b becomes lower.
The above factor reduces the contact pressure of the load-side movable contact point 12b and increases the contact pressure of the supply-side movable contact point 12a. As a result, the load-side movable contact point 12b bounces more easily and floats in the air longer than the supply-side movable contact point 12a. The load-side contact points are subjected to arc erosion due to an arc current flowing while the load-side movable contact point 12b floats in the air. The load-side movable contact point 12b and the load-side fixed contact point 70b are thus more prone to erosion than the supply-side movable contact point 12a and the supply-side fixed contact point 70a.
In order to prevent acceleration of such contact erosion, the structure illustrated in
The operations, functions, and effects will be described with reference to
Where Z1 is the position of the casing wall sliding part 4b corresponding to the bottom of the crossbar side wall sliding part 9b and Z2 is the position of the casing head sliding part 4a corresponding to the bottom of the crossbar head sliding part 9a, the position Z1 is higher than the position Z2. A difference between the positions Z1 and Z2 is 0.1 mm, for example, meaning the position Z1 is higher than the position Z2 by 0.1 mm.
The casing wall sliding part 4b is positioned as described above to allow the load-side movable contact point 12b to be electrically connected to the load-side fixed contact point 70b first, and thereafter allow the supply-side movable contact point 12a to be electrically connected to the supply-side fixed contact point 70a. The current starts flowing as a result.
When the contact points are brought into contact with each other as illustrated in
The supply-side movable contact point 12a and the load-side movable contact point 12b bounce equally as described above to thus be subjected to erosion substantially equally. As a result, a closing timing of the supply-side contact points is substantially same as that of the load-side contact points, and thus extreme erosion of the electrodes can be prevented.
The placement of the casing wall sliding part 4b as illustrated in
In order to prevent partial erosion of the contact points, the positions of the contact points are adjusted as illustrated in
According to the first embodiment, owing to the placement of the casing wall sliding part 4b, the contact timing of the supply-side contact points is substantially same as that of load-side contact points, and thus the life of the electromagnetic switch can be extended.
Although the structure and arrangement of the first embodiment have been described, the first embodiment is not limited to the aforementioned structure and arrangement.
As illustrated in
The change in the shape of the crossbar 9 causes the change in the position of the casing wall sliding part 4b as described above. The casing wall sliding part 4b thus controls the crossbar side wall sliding part 9b on the side of the movable core 5 to be tilted in the direction opposite to the direction of gravity with respect to the horizontal.
An effect similar to the aforementioned effect can also be obtained with the structure of the first embodiment by increasing the thickness of the casing wall sliding part 4b on the load-side. The thickness is increased to the height similar to the position to which the casing wall sliding part is shifted in
A second embodiment of the present invention will now be described with reference to
As with the first embodiment, a casing sliding part of the second embodiment controls a crossbar 9 to move in a direction opposite to the direction of gravity in the process of closing of supply-side and load-side contact points. Note that the casing wall sliding part 4b is shifted in the direction opposite to the direction of gravity in the first embodiment, whereas a casing head sliding part 4a is shifted in the direction of gravity in the second embodiment.
The casing head sliding part 4a is positioned as described above to allow a load-side movable contact point 12b to be electrically connected to a load-side fixed contact point 70b first, and thereafter allow a supply-side movable contact point 12a to be electrically connected to a supply-side fixed contact point 70a, by which a current starts flowing as a result.
The load-side movable contact point 12b is electrically connected to the load-side fixed contact point 70b first and thus has a higher contact pressure due to a pressing spring 11 than the supply-side movable contact point 12a. On the other hand, as illustrated in
The supply-side movable contact point 12a and the load-side movable contact point 12b thus bounce equally to be subjected to erosion substantially equally.
The placement of the casing head sliding part 4a of the second embodiment may, however, cause the supply-side movable contact point 12a to be positioned lower than the supply-side fixed contact point 70a and the load-side movable contact point 12b lower than the load-side fixed contact point 70b as illustrated in
The second embodiment can obtain an effect similar to that of the first embodiment. As illustrated in
The effect similar to the aforementioned effect can also be obtained with the structure of the second embodiment by increasing the thickness of the casing head sliding part 4a on the supply-side. According to the first and second embodiments, the casing wall sliding part 4b is brought into contact with the crossbar side wall sliding part 9b, or the casing head sliding part 4a is brought into contact with the crossbar head sliding part 9a, thereby causing the crossbar 9 on the side of the movable core 5 to be tilted in the direction opposite to the direction of gravity with respect to the horizontal. Alternatively, the casing wall sliding part 4b is brought into contact with the crossbar side wall sliding part 9b or the casing head sliding part 4a is brought into contact with the crossbar head sliding part 9a to counteract the tilt of the crossbar 9 caused by gravity acting thereon.
A third embodiment of the present invention will now be described with reference to
In the third embodiment, a protrusion 20 is provided in an upper part of a casing head sliding part 4a facing a crossbar head sliding part 9a along the sliding direction of a crossbar 9. The protrusion 20 is provided in the upper part of the casing head sliding part 4a facing the crossbar head sliding part 9a as illustrated in
The protrusion 20 may be provided on a wall of the casing head sliding part 4a and plate-shaped. Alternatively, the protrusion 20 may be integrated with a casing 4.
The placement of the protrusion 20 according to the third embodiment may cause a supply-side movable contact point 12a to be positioned lower than a supply-side fixed contact point 70a and a load-side movable contact point 12b lower than a load-side fixed contact point 70b as illustrated in
The third embodiment can obtain an effect similar to that of the second embodiment.
A protrusion 20 can also be provided in a lower part of a casing wall sliding part 4b facing the crossbar side wall sliding part 9b along the sliding direction of the crossbar 9. Such protrusion causes the casing wall sliding part 4b to be shifted in the direction opposite to the direction of gravity, thereby causing the crossbar head sliding part 9a to be tilted in the direction of gravity and the crossbar side wall sliding part 9b in the direction opposite to the direction of gravity to be able to obtain the same effect as that of the third embodiment.
The third embodiment can obtain the effect similar to that of the first and second embodiments by the protrusion 20 alone which is provided in the upper part of the casing head sliding part 4a facing the crossbar head sliding part 9a, or in the lower part of the casing wall sliding part 4b facing the crossbar side wall sliding part 9b along the sliding direction of the crossbar 9.
A fourth embodiment of the present invention will now be described with reference to
The fourth embodiment has a structure in which, in opening supply-side and load-side contact points, the distance between a fixed contact point 70a and a movable contact point 12a on the supply-side is longer than the distance between a fixed contact point 70b and a movable contact point 12b on the load-side. As illustrated in FIG. 19, a load-side fixed contact 7b is positioned toward a movable contact 12 by a distance C1 relative to the position of a supply-side fixed contact 7a. The distance C1 equals 0.6 mm, for example. Owing to this, even when a crossbar 9 on the side of a side wall is tilted in the direction of gravity with respect to the horizontal, it can be configured that a timing when the load-side movable contact point 12b contacts the load-side fixed contact point 70b is not delayed in comparison with a timing when the supply-side movable contact point 12a contacts the supply-side fixed contact point 70a.
The operation of the fourth embodiment will now be described.
As illustrated in
When the contact points are brought into contact with each other as illustrated in
The supply-side movable contact point 12a and the load-side movable contact point 12b thus bounce equally to be subjected to erosion substantially equally, and thus extreme erosion of electrodes can be prevented.
The fourth embodiment can obtain an effect similar to that of
The fourth embodiment can thus obtain the effect similar to that of the first to third embodiments. Note that the load-side movable contact point 12b may be connected to the load-side fixed contact point 70b at the same time the supply-side movable contact point 12a is connected to the supply-side fixed contact point 70b.
A fifth embodiment of the present invention will now be described with reference to
As with the fourth embodiment, the fifth embodiment has a structure as illustrated in
In the fifth embodiment, a movable contact 12 is disposed asymmetrically with respect to a central axis of a crossbar 9 oriented in the sliding direction thereof. That is, the fifth embodiment is characterized in that the movable contact 12 on the load-side is tilted clockwise as illustrated in
The operation of the fifth embodiment will now be described.
The above arrangement of the fifth embodiment allows the load-side movable contact point 12b to be electrically connected to the load-side fixed contact point 70b first, and thereafter allows the supply-side movable contact point 12a to be electrically connected to the supply-side fixed contact point 70a. The current starts flowing as a result.
The movable contact points 12a and 12b bounce back upon colliding when the contact points are brought into contact with each other. At this time, the load-side movable contact point 12b is electrically connected to the load-side fixed contact point 70b first and thus has a higher contact pressure due to a pressing spring 11 than the supply-side movable contact point 12a. On the other hand, the movable core 5 disposed on the side of a side wall of the crossbar 9 is likely to cause a counterclockwise moment due to the weight of the movable core 5 to thus result in an increase in the contact pressure of the supply-side movable contact point 12a and a decrease in the contact pressure of the load-side movable contact point 12b. The load-side movable contact point 12b is positioned closer to the corresponding fixed contact point than the supply-side movable contact points is at the time of opening of the contact points, whereby the effect of the weight of the movable core 5 can be offset to allow the supply-side and load-side contact points to have equal contact pressure.
According to the fifth embodiment, the supply-side movable contact point 12a and the load-side movable contact point 12b bounce equally to be subjected to erosion substantially equally. This can prevent extreme erosion of electrodes.
An increase in the thickness of the load-side movable contact point by d2 can also result in the effect that the supply-side contact points are connected no later than the connection of the load-side contact points. The value of d2 in this case equals 0.6 mm, for example.
The supply-side movable contact point 12a can also be disposed away from the corresponding fixed contact point 70a with respect to the load-side movable contact point 12b. An effect similar to the aforementioned effect can be obtained by, for example, disposing the supply-side movable contact point 12a away from the corresponding fixed contact point 70a by 0.6 mm with respect to the load-side movable contact point 12b.
A sixth embodiment of the present invention will now be described with reference to
The projection 30 has the shape of a quadrangle, a triangular pyramid, or the like. The slope 31 is an inclined surface or a curved surface. Such a structure also allows a crossbar 9 to be held horizontally or allows the crossbar 9 on the side of a movable core 5 to be tilted in a direction opposite to the direction of gravity with respect to the horizontal, thereby bringing a load-side movable contact point 12b and a load-side fixed contact point 70b into contact with each other no later than the contact between a supply-side movable contact point 12a and a supply-side fixed contact point 70a.
In closing the contact points, the projection 30 provided on the crossbar head sliding part 9a and brought into contact with the slope 31 of the corresponding casing head sliding part 4a allows for a certain amount of clearance between the crossbar head sliding part 9a and the casing head sliding part 4a.
The projection 30 is brought into contact with the slope 31 of the casing head sliding part 4a only at the time of closing of the contact points so that the crossbar 9 can move smoothly at the time of opening and closing of the contact points. In closing the contact points, the projection 30 of the crossbar head sliding part 9a provides support not in a direction perpendicular to the direction of movement of the crossbar 9 but at an angle. This prevents the crossbar head sliding part 9a from being stuck and locked in the casing head sliding part 4a.
An effect similar to the aforementioned effect can be obtained by attaching, to the projection 30, a spring or the like that provides elasticity instead of the groove 32 provided in the crossbar head sliding part 9a.
In addition to the projection 30 provided in the upper part of the crossbar head sliding part 9a and the groove 32 provided horizontally therein, the crossbar head sliding part 9a may be provided with a projection 30 on each of both side surfaces thereof and a groove 32 along the direction of gravity. This not only allows the movable contact points 12a and 12b to be equally brought into contact with the corresponding fixed contact points 70a and 70b but reduces bouncing of the contact points of electrodes in each of three phases.
The sixth embodiment can obtain the effect similar to that of the first to fifth embodiments.
Although the projection 30 is provided in the upper part of the crossbar head sliding part 9a while the slope 31 is provided in the lower part of the casing head sliding part 4a in the sixth embodiment, the projection and the slope may each be provided at another site. The projection 30 may be provided in a lower part of a crossbar side wall sliding part 9b, and the slope 31 may be provided in a lower part of a casing wall sliding part 4b. As a result, in the sixth embodiment, the contact between the projection 30 and the slope 31 causes the crossbar 9 on the side of the movable core 5 to be tilted in the direction opposite to the direction of gravity with respect to the horizontal.
Effects similar to the aforementioned effects can be obtained by any combination of the structures and the arrangements of the first to sixth embodiments.
The present invention can be applied to an electromagnetic switch, an electromagnetic contactor, a relay, or a breaker.
100 electromagnetic switch, 1 mount, 2 fixed core, 3 operating coil, 4 casing, 4a casing head sliding part, 4b casing wall sliding part, 5 movable core, 6 trip trip spring, 7 fixed contact, 7a supply-side fixed contact, 7b load-side fixed contact, 70a supply-side fixed contact point, 70b load-side fixed contact point, 8 terminal screw, 9 crossbar, 9a crossbar head sliding part, 9b crossbar side wall sliding part, 10 rectangular window, 11 pressing spring, 12 movable contact, 12a supply-side movable contact point, 12b load-side movable contact point, 13 arc cover, 20 protrusion, 30 projection, 31 slope, 32 groove.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/006445 | 12/24/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2016/103294 | 6/30/2016 | WO | A |
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Number | Date | Country | |
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20170358414 A1 | Dec 2017 | US |