The present invention relates to an electromagnetic ultrasonic transducer for coupling-media-free generation and/or reception of ultrasonic waves in the form of linearly polarized transverse waves in a, respectively from, a workpiece having at least one unit that converts the ultrasonic waves inside the workpiece. The unit has a coil arrangement for generating, respectively detecting, a high-frequency magnetic field and a premagnetizing unit for generating a quasi-static magnetic field which superimposes the HF magnetic field in the work piece, with the coil arrangement being disposed in a torus-shaped manner on at least one partially toroidal or U-shaped designed magnetic core which has two front ends which can each be turned to face the workpiece.
Such type ultrasonic probes permit generating and receiving linearly polarized transverse waves, which preferably are irradiated under the probe perpendicularly into the workpiece, respectively are received from this direction and oscillate preferably perpendicular to their propagation direction. Technical fields of application of such type ultrasonic probes are, for example, nondestructive examination of electrically conductive workpieces for material flaws, such as for example cracks, in particular crack-like flaws oriented parallel to the polarization direction of the ultrasonic waves and perpendicular to the propagation direction, as well as other processes based on ultrasonic velocity and polarization, such as for example measuring voltage or, in particular, measuring thickness.
The coupling-media-free electromagnetic probes known from the state of the art convert electromagnetic field energies in the elastic energy of an ultrasonic wave and inversely. The conversion mechanism is based on the interaction between the electromagnetic field and an electrically conducting material that moreover a static magnetic field or a quasi-static magnetic field applied from the outside passes through. The term “quasi-static” magnetic field comprises, in addition to the actual static magnetic field, which for example can be generated by means of permanent magnets, also low-frequency magnetic fields, whose alternating frequency is much lower than the high frequency with which the coil arrangement is operated to generate high-frequency fields.
In order to excite ultrasonic waves inside an electrically conducting workpiece, at least one part of the high-frequency magnetic field, whose frequency range lies within the ultrasonic frequency range, generated by the high-frequency coil arrangement is coupled into the workpiece, thus inducing eddy currents at skin depth which if superimposed by the “quasi-static” magnetic field generate ultrasonic waves due to the Lorentz forces or magnetostrictions occurring inside the workpiece.
Detection of ultrasonic waves occurring inside the workpiece occurs inversely by detection of the electric voltage induced inside the coil arrangement resulting from high-frequency fields which for their part are generated by the motions of electric charges, due to the ultrasonic waves, in the workpiece inside the “quasi-static” magnetic field.
All prior art electromagnetic ultrasonic transducers are based on the common goal of development to optimize measuring sensitivity and, related thereto, the signal amplitudes in both the transmission signal as well as in the reception signal that can be generated with the coil arrangements. The aim, on the one hand is to design the coupling mechanism with which the generated and to-be-detected high-frequency fields are coupled in and out between the ultrasonic transducer and the workpiece as loss-free as possible and, on the other hand, to select the field strength of the quasi-static magnetic field as large as possible, which is decisive for generating and detecting ultrasonic waves.
DE 42 23 470 C2 describes a generic electromagnetic probe for vertical acoustic irradiation of linearly polarized transverse waves, in which the high-frequency magnetic fields are coupled in and out in a most efficient manner between the probe and the workpiece without, as is the case with many other probes, placing the transmission and reception coils, usually designed as high-frequency air coils, directly on the surface of the workpiece. But rather the electromagnetic probe of
The quasi-static magnetic field oriented perpendicular to the surface of the workpiece 7 required for sound conversion is generated by means of two permanent magnets 6 of the same name and conveyed to the material surface of the workpiece 7. The premagnetizing unit required for producing the “quasi-static” magnetic field that is oriented perpendicular to the surface of the workpiece is located inside the open part of the toroidal tape core 1. With this arrangement, ultrasonic waves with a propagation direction A perpendicular to the surface of the workpiece and an oscillation plane S perpendicular thereto develop inside the workpiece.
DE 41 30 935 A1 describes a probe device comparable to this arrangement. However, in this probe device the transmission and reception coil arrangement lies directly on the surface of the to-be-examined workpiece, which harbors the danger of coil wear.
DE 195 43 482 A1 describes a device for testing ferromagnetic materials, preferably in the form of pipe lines. However, this device has a components setup that differs from the state of the art described in detail in the preceding and on which the following is based.
Based on the aforementioned state of the art, the object of the present invention is to further develop a generic electromagnetic ultrasonic transducer in such a manner that the efficiency with which the ultrasonic waves are generated and detection sensitivity are decisively improved compared to the prior art ultrasonic transducers. In particular, the object is to dispose the coil arrangement at a distance from the surface of the workpiece in order to be able to rule out mechanical impairment of the coil arrangement. Moreover, the further developed ultrasonic transducer is to permit generating horizontally polarized ultrasonic waves.
A key element of the present invention is to further develop an electromagnetic ultrasonic transducer for coupling-media-free generation and/or reception of ultrasonic waves in the form of linearly polarized transverse waves in, respectively from, a workpiece, having at least one unit which converts the ultrasonic waves inside the workpiece and which is provided with a coil arrangement for generating, respectively detecting, a high-frequency magnetic field as well as a premagnetizing unit for generating a quasi-static magnetic field which superimposes upon the high-frequency magnetic field in the workpiece, with the coil arrangement being disposed in a torus-shaped manner on at least one partially toroidal or U-shaped magnetic core, which has two front ends that can be turned to face the workpiece, in such a manner that the front ends of the magnetic core that can be turned to face the workpiece are connected directly or indirectly to a magnetic flux guide piece which has a surface facing the workpiece and which connects the front ends with one another.
Providing such a type flux guide piece connecting the front ends of a magnet core, preferably designed as a toroidal tape core, with each other permits, in particular, coupling-in the high-frequency magnetic fields generated by the coil arrangement most efficiently into the workpiece in order to be able, in this manner, to generate very distinctive eddy currents at skin depth. For this purpose, the flux guide piece has a surface which is preferably designed conform with the surface of the workpiece thereby permitting, preferably contour-matching, contacting of the flux guide piece and the workpiece. In a preferred embodiment, the flux guide piece is formed as a rectangular rod with a plane surface facing the workpiece. The plane surface can be placed flush on an equally plane formed workpiece surface without any coupling media. The surface of the flux guide piece facing the workpiece can, of course, be produced, depending on the curvature behavior of the to-be-examined workpieces, in a surface mold matching the contour of the workpiece. If the electromagnetic ultrasonic transducer is to be, for example, utilized preferably for examining cylindrical workpiece surfaces, the flux guide piece connecting the front ends of the toroidal tape cores is formed corresponding to the nature of the contour.
In addition to optimized coupling-in of the high frequency magnetic field into the workpiece surface by means of the flux guide piece, the flux guide piece is also able to couple-in the quasi-static magnetic field almost without losses into the workpiece. For this purpose, in a typical preferred embodiment the premagnetizing unit for generating the quasi-static magnetic field has the form of a permanent magnet, which is disposed directly on the flux guide piece between the front ends of the toroidal tape core, which projects beyond the permanent magnet. In this case, the flux guide piece acts as a type concentrator for the quasi-static, respectively permanent magnetic field.
In order to prevent eddy currents from developing inside the flux guide piece, it is advantageous to make the flux guide piece out of an electrically nonconductive carrier material into which matrix-like soft magnetic particles are introduced. Alternatively, a stack-shaped arrangement of soft magnetic transformer metal sheets can also effectively prevent eddy currents from developing inside the flux guide piece.
In addition to the aforedescribed invented design of an electromagnetic ultrasonic transducer whose partially toroidal or U-shaped magnetic core projects beyond a single magnetic flux guide piece, with the front ends of the magnetic core being closely connected to the single flux guide piece, a second, alternative invented preferred embodiment of an electromagnetic transducer is provided with at least two flux guide pieces disposed side by side in parallel which are connected to each other bridge-like by at least two partially toroidal or U-shaped magnetic cores via their respective front ends. The magnetic cores are situated at a distance from each other at the opposite end regions of the rod-shaped flux guide pieces. This manner of construction permits placing the premagnetizing unit, preferably in the form of a permanent magnet arrangement, between the two magnetic cores in longitudinal direction of the two flux guide pieces without the magnetic cores, preferably designed as toroidal tape cores, spanning them as is the case in the aforedescribed preferred embodiment. As a result, the possibilities in scaling the dimensions of the permanent magnet arrangement are practically unlimited, permitting enlarging the magnetic field strength accordingly.
In addition to the simplest preferred embodiment of the magnetic core in the form of a toroidal tape core wound with at least one coil arrangement, also feasible are magnetic cores with an M-shaped magnetic cross section each having three free-ending front ends. Compared to the preceding electromagnetic ultrasonic transducer arrangement, with such type magnetic cores three parallel adjacent magnetic flux guide pieces can be connected in a bridge-like manner.
As described in detail further on herein with reference to the following preferred embodiments, linearly polarized transverse waves can be generated inside the workpiece by suited combination of a multiplicity of the aforedescribed ultrasonic transducers and triggering of the coil arrangements placed on the magnetic cores in a toroidal manner. In particular, corresponding multiple arrangements permit generating vertically or horizontally linearly polarized transverse waves.
For this purpose the electromagnetic ultrasonic transducers according to the present invention described in the beginning can be placed side by side in multiple arrangement in order to obtain, on the one hand, a large as possible transmitting and receiving aperture and, on the other hand, to obtain, by means of phase-controlled high-frequency excitation of the individual coil arrangements, a selectively settable irradiation characteristic for the ultrasonic waves that can be coupled into the workpiece. As will be described further on herein, such type arrangements are suited for a phased array arrangement for generating horizontally polarized transverse waves (shear horizontal waves) whose propagation direction can be selectively set, which includes with reference to the normals of the workpiece surface a variable angle between 0° and 90°.
The present invention is made more apparent in the following with reference to the accompanying drawings by way of example without the intention of limiting the scope or spirit of the inventive idea.
The electromagnetic ultrasonic transducer shown in
Due to the large area contact between the upper side 32 of the flux guide piece 3 and the workpiece surface 71 of the workpiece 7, the high-frequency magnetic fields conveyed in the longitudinal direction of the flux guide piece 3 couple into the workpiece 7 along the entire longitudinal extension of the flux guide piece 3 and generate intensive eddy currents at skin depth. These eddy currents, for their part, interact with the quasi-static magnetic field passing through the workpiece surface 71 and generate, due to the developing Lorentz forces and magnetostrictions, ultrasonic waves with a frequency corresponding to the alternating frequency of the high-frequency magnetic fields. Due to the close contact between the flux guide piece 3 and the workpiece surface 71, a higher magnetic flux is generated inside the workpiece 7 than is the case with the hitherto known electromagnetic ultrasonic transducers, for example as depicted in
The preferred embodiment of an electromagnetic ultrasonic transducer shown in
Selective excitation of so-called horizontally polarized transverse waves (shear horizontal waves) requires, in an as such known manner, a premagnetizing unit, usually in the form of an arrangement of permanent magnets with alternating polarity whose alternating magnetic fields superimpose a high-frequency magnetic field inside the workpiece.
Suited selection of the phase-dependent triggering of the individual ultrasonic transducers disposed side by side in a row permits selectively setting the direction characteristic of the developing horizontally polarized transverse waves in such a manner that the main propagation direction of the main lobe of the horizontally polarized transverse waves form an angle α, selectable from 0° to 90° as desired, with the surface normals of the surface of the workpiece.
α=sin(ct·Δt/D)
applies.
In the above equation ct stands for the propagation velocity of the horizontally polarized transverse wave in the workpiece,
showing in this manner that if all four ultrasonic transducers are triggered phase-synchronously, i.e. Δt=0, α equals zero so that the horizontally polarized transverse waves are irradiated into the workpiece perpendicular to the surface of the workpiece. If the individual ultrasonic transducers are operated with a phase-delay of Δt, during which an ultrasonic wave, for example, reaches from an ultrasonic transducer S1 to the transducer S2, that is covers the distance D, the main lobe of the horizontally polarized transverse waves developing inside the workpiece forms an angle α of 90° with the normals of the surface of the workpiece. Depending on the choice of Δt, the main lobe can be swung as desired between 0° and 90° inside the workpiece.
The preceding description, which relates to a transmission operation, can be transferred inversely also to the reception of shear horizontal waves from a workpiece.
Another embodiment of an electromagnetic ultrasonic transducer designed according to the present invention is shown in
The arrangement shown in
List of References
1 toroidal tape core
2 front end
3 flux guide piece
31,32 surfaces of the flux guide piece
4 coil arrangement
41 transmission coil
42 reception coil
5 electrical contacts
6 permanent magnet
7 workpiece
8 eddy current
Number | Date | Country | Kind |
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102 59 891.6 | Dec 2002 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP03/13857 | 12/6/2003 | WO | 2/28/2006 |