1. Field of the Invention
The present invention generally relates to locking pins which move between extended and retracted positions. More specifically, the present invention relates to locking pins which when extended prevent movement of another component in at least one lateral direction.
2. Discussion of Prior Art
The existence of electromagnetically actuated pin locks is well known. Typically such locks are in the form of an electromagnetically actuated solenoid which when actuated overcomes the bias of a spring and extends a pin which engages some structure and prevents lateral movement of the structure. Alternatively, the electromagnetically actuated pin lock may be biased by a spring into its extended position and actuation of the electromagnet solenoid serves to retract the pin. For example, many motor vehicles have a pin locking the transmission into the “park” position, thereby preventing movement of the vehicle. However, when the vehicle engine has been started and the operator steps on the brake, that energizes the electromagnet solenoid which retracts the pin lock and allows the operator to move the transmission out of “park.”
Another well known linear pin lock is an electromagnetically actuated solenoid having two coils. The movement between the two positions is controlled by actuating the appropriate coil. At each position, there is also a permanent magnet to hold the pin lock in that position, until an actuated coil generates an attractive force that overcomes the magnetic latch and allows the pin to move to the other position.
There are other situations in which it is desirable to be able to electromagnetically actuate the pin lock to either extend or retract or both, but have the lock restrained in either position without continuing to provide power to the electromagnetic solenoid.
It is also highly desirable that in one or both of the retracted and extended positions, the pin lock be constructed such that shocks or forces in a longitudinal direction on the pin lock cannot dislodge the pin lock from its “latched” extended or retracted position.
The above and other objects are achieved by the present invention in which a pin lock is movably mounted for linear movement along a longitudinal axis. A magnet, preferably a permanent magnet, is mounted for limited rotation between the pin extended and pin retracted positions. An electromagnet serves to provide a controllable electromagnetic field which encompasses at least a portion of the permanent magnet. A ferromagnetic latch is located within the magnetic field of the mounted magnet in each of the pin extended and pin retracted positions. Finally, there is a mechanical interconnection between the pin lock and the permanent magnet for moving the pin lock when the permanent magnet is rotated wherein said movement extends or retracts the pin lock between its pin extended and pin retracted positions. Reversing the electromagnetic field of the electromagnet serves to rotate the magnet so that the pin lock moves from one to the other of said two positions.
In preferred embodiments, the ferromagnetic material of the latch causes attraction by the magnet which holds the magnet in one or both of the pin extended and pin retracted positions. Additionally, in preferred embodiments, the mechanical interconnection includes a structural interrelationship in which at the pin extended and/or the pin retracted position, pressure along the longitudinal axis of the pin lock does not provide any rotational force to the permanent magnet.
The above and other advantages of the invention will become more apparent from the following description taken in conjunction with the accompanying drawings wherein like references refer to like parts, wherein:
If the switch is thrown to the dotted line portion so as to connect battery 20 (or merely reverse the polarity of a single battery), current will flow in the opposite direction as indicated by the dotted line arrows forming a south pole “(S)” at the left side of the ferromagnetic material 12 and a north pole “(N)” to the right. Thus, changing the polarity of current flow through the coil 14 at least partially surrounding the ferromagnetic material 12 will cause the electromagnetic field generated to be reversed.
Thus, the polarity of the electromagnet is north and south represented by “N” and “S” when powered by battery 16 with the switch in the solid line position. The polarity of the electromagnet with the switch in its dotted line position and powered by battery 20 is “(S)” and “(N)” as shown. Although two different batteries 16 and 20 are shown for illustrative purposes, in practice, generally only the polarity of the connection from a single power source to the electromagnet would be reversed.
Also disclosed in
When switch 18 is thrown to the dotted line position, battery 20 (or the reversed polarity in the more likely event that a single battery is used) will cause the flow of electricity through coil 14 to be reversed, thereby reversing the polarity of the electromagnet. Because the south pole “S” of permanent magnet 22 is adjacent the now south pole “(S)” of the electromagnet 10, the resultant repulsion between the same poles will cause the permanent magnet 22 to rotate counterclockwise about axis 24 until the north pole “(N)” of the permanent magnet is in contact with the then south pole “(S)” of the electromagnet.
Note that once the electromagnet has been energized by the battery 20 and switch 18 in the dotted line position and once the permanent magnet 22 has rotated more than halfway to its dotted line position, even if electricity to the electromagnet is interrupted, the magnetic attraction between pole “(N)” and the non-magnetized ferromagnetic material 12 will be attractive enough to not only complete the rotation of the magnet 22, but to “latch” or hold the magnet in the dotted line position in contact with or close to the ferromagnetic material 12.
Thus, from the above discussion, it can be seen that, depending upon which position switch 18 is in, magnet 22 will rotate to one or the other of its rest positions and, even if electricity to the electromagnet is interrupted, the magnet will remain “latched” in one of its pin extended or pin retracted positions by the attractiveness of the end of the permanent magnet to the non-magnetized ferromagnetic material 12.
It should be noted that as will be seen, there are numerous possible mechanical interactions between the location of coil 14, the ferromagnetic material 12 and the limited rotation of magnet 22 which will provide the same effect, i.e., rotation between two positions (which is dependent upon the polarity of current applied to the coil) and latching in one of at least two final positions (that provides the lowest impedance to flux flow through the permanent magnet and the ferromagnetic material). While two specific applications come to mind, those of ordinary skill in the art in view of the above will envision numerous other applications of the invention.
Just as in
In one embodiment, the cam is shaped so that it has portions which extend radially different distances from the axis of rotation 24, i.e., an outer portion having a larger radius and an inner portion having a smaller radius. Therefore, as it rotates from the position shown in
To accomplish the movement of the pin lock from the pin extended position of
The left-hand portion of the cam which contacts the cam follower 32 in
As discussed above, the present invention uses the well known magnetic attractive force where a permanent magnet attracts as close as possible a ferromagnetic material as a latch to hold the cam, cam follower and pin lock in either of the two stable positions. The pin lock can be energized to move to the other position by applying a reversed electromagnetic field which causes rotation of the permanent magnet and cam as well as the cam follower to the reversed position.
However, if unconstrained, the permanent magnet would continue to rotate to a position aligned with the magnetic axis of the electromagnet, i.e., rotated clockwise approximately 45° further than the position shown in
Thus, if the axis of rotation of the permanent magnet were further to the left than that position shown in
Additionally, preventing the permanent magnet from aligning with the ferromagnetic material also provides a positive attractive force between one end of the permanent magnet and the closest ferromagnetic material, tending to keep the magnet “latched” in position even if current through the coil 14 is interrupted. Since this can occur in either one of two stable positions as shown in
Another feature of the embodiment shown in
It will be seen that the cam 30 has an increasing radius slope to it that causes the cam follower movement during rotation of the cam in each of its two directions. However, in one preferred embodiment, at the end of its rotational travel, the cam has a small portion of its circumference that has a constant radius in contact with the cam follower. As a result of this constant radius portion, continued rotation of the cam results in no further movement of the cam follower and, conversely, forces on the end of the pin lock cannot provide any torque to the cam and magnet. In fact, if the radius of curvature decreases slightly, forces applied to the end of the pin lock would tend to rotate the cam towards staying in its latched position.
The constant radius portion of the cam 30 is shown in
Additionally, it would be advantageous to inertially balance the cam about its axis of rotation, i.e., with the center of gravity of the cam/magnet combination being located substantially on the axis of rotation. It can be seen that, if the CG were substantially displaced from the axis of rotation, an acceleration having a component substantially perpendicular to the axis of rotation would generate a torque about the axis. This torque, if large enough could dislodge the magnet/cam combination from its latched position. Inertial balancing of the cam/magnet combination would help insulate the pin lock from being affected by externally forces and accelerations.
It will be understood that, if the cam were in the position midway between the extended position shown in
Thus, in the embodiment disclosed
The device shown in
It is also believed that the rotational movement of the magnet comprising essentially 90° from one position to the next may result in the largest rotational force on the magnet as well as the largest magnetic force on the magnet tending to keep it in its latched position when the coil is de-energized. Increasing the rotational movement of the magnet above 90° is an option and it permits a shallower cam face, but at the same time, the torque on the magnet created by the electromagnetic field during energization would be slightly less and the force latching the magnet into one of the two stable positions would be slightly less. Similarly, having a rotational movement of less than 90° would result in increased torque applied to the magnet and an increased latching force, but at the same time, would require a steeper cam face for the same amount of pin lock travel.
While different wire could be used in coil 14, Applicant uses 33 gauge copper conventional coil wire wound on a plastic (in one embodiment, 6/6 30% glass filled nylon) bobbin 36. The material of the cam and cam follower would be compatible materials with low mutual sliding friction and preferably non-ferromagnetic properties so as to interfere minimally with the field of permanent magnet 22. Additionally, it is not necessary that the magnet 22 be mounted on or in cam 30. Other mechanical interconnections will be readily apparent to those of ordinary skill and could include any number of devices for converting rotary to longitudinal motion, for example, a crank shaft and crank arrangement as in the internal combustion engine, and other similar devices.
If the pin lock is utilized as an actual locking pin and in one of its positions is designed to prevent movement of another structure, it would be advisable to utilize a strong mount through which pin lock 34 extends in
The arrangement of the cam 30, the cam follower 32 and the magnet 22 shown in
An additional modification of the pin lock 34 shown in
The ferromagnetic material could be a low carbon steel or a magnetic stainless steel. Also an Alnico permanent magnet material could also be used because it can be easily magnetized and, due to its residual magnetism, it would end up appearing as a magnet attracted to the permanent magnet 22 and holding it in the latched position even more securely (the coil would then reversed the residual magnetic field when next activated). The material used for the pin lock itself will depend upon the application. The harder the material is, the more force that will be required to break it. There may be applications where a minimal shear strength is needed and for such applications the pin could be made of brass or even plastic.
Another embodiment of the present invention is shown in
As can be seen in
If the coil 14 is concentrated and the ferromagnetic material bent into a U-shape as discussed above, it can be seen that the other end of the ferromagnetic material could be located just to the left of the rotatable magnet 22. This would substantially increase the efficiency of the magnet in terms of its “latching” power, as well as increasing the rotational torque created by the magnet around axis 24 by having two poles which are either repelled and/or attracted.
Thus, in the embodiment disclosed in
As can be seen by reference to
Attached to and rotatable with the electromagnet is a rotating sleeve 44 which, in one embodiment, may be attached to magnet 22 by legs 46. In a preferred embodiment, these legs may be long enough to extend past the upper pin mount 40 so as to contact and be affixed to the magnet 22 which is mounted for rotation between the upper and lower pin mounts 40 and 42, respectively, as shown in
As part of the upper pin mount, it is noted that there are circumferential recesses in the upper pin mount structure which allow legs 46 to extend between the sleeve 44 and the magnet 22, which legs do not contact the pin mount except at the extremes of the rotational position. The recesses 48 and the interaction with legs 46 at the extremes of rotational position, serve to constrain the rotation and thus the latched position of the magnet at each end of its rotational movement.
Because sleeve 44 rotates with magnet 22, another mechanical interconnection structure is needed to convert the rotational movement of the magnet 22/sleeve 44 assembly to longitudinal movement of the pin lock 34 itself. This is provided by the sleeve having at least one helical slot contained therein and in the embodiment shown in
In the embodiment shown in
In one embodiment, this portion of the pin lock 34 is a square structure 56 which is compatible with a square portion aperture 58 of upper mount 54. Thus, the upper mount 54 serves to prevent rotation of pin lock 34 about its longitudinal axis as it moves along that axis. While a square structure and square aperture of the mount have been illustrated, clearly any geometrical shape which prevents rotation of the pin lock about its longitudinal axis would be an acceptable alternative.
In view of the operational interrelationship of the various elements shown in
As shown in
However, this non-helical slot portion is certainly optional and may be added to one or other or both ends of the helical slot 50 as desired where insulation from longitudinal pressure is desirable. It is noted that in
Assuming that the magnet is oriented at one of the bistable latched positions, the pin follower in the preferred embodiment will be on the upper or lower portion of the non-helical slot 60. Energization of the electromagnet will either cause the magnet to maintain this position or, as discussed previously, the magnet to rotate. Because the orientation of the magnet is constrained to be not in line with the upstanding portions of ferromagnetic material 12, the magnet will rotate in only one direction, and that direction will be consistent with the sleeve rotating so as to force the pin follower to rotate the sleeve away from the non-helical slot portions 60, forcing the pin follower 52 upwards or downwards depending upon the initial starting position.
Because the pin lock 34 has a square structure 56 which moves longitudinally in an accompanying square portion 58 of mount 54, the pin lock only moves longitudinally and does not rotate about its longitudinal axis. Thus, energization of the coil in one direction will cause movement of the pin lock to its pin extended position and application of the opposite current will cause movement of the pin lock between its pin extended and pin retracted positions.
Of course, those of ordinary skill in the art in view of the two examples of the present invention will be readily aware of numerous mechanical assemblies for mounting a pin lock for linear movement, numerous examples of permanent magnets and mountings therefore for limited rotation, numerous versions of electromagnets having ferromagnetic material in arrangements which, when energized, will cause the magnet to rotate between positions, numerous ferromagnetic latches for latching the mounted magnet into one or the other of the two positions in the absence of actuation of the electromagnet itself and numerous mechanical interconnections between the magnet and the pin lock for translating rotational movement of the magnet into movement along the longitudinal axis of the pin lock. Accordingly, the present invention is limited only by the plain meaning of the words set out in the attached claims and equivalents thereof.
Number | Name | Date | Kind |
---|---|---|---|
4691135 | Sogabe et al. | Sep 1987 | A |
4855700 | Mohler | Aug 1989 | A |
5337030 | Mohler | Aug 1994 | A |
6507257 | Mohler | Jan 2003 | B2 |
6756873 | Mohler | Jun 2004 | B2 |