The present invention generally relates to an electromagnetically driven valve, and more particularly to an electromagnetically driven valve of a rotary drive type used in an internal combustion engine.
As a conventional electromagnetically driven valve, for example, U.S. Pat. No. 6,467,441 specification discloses an electromagnetic actuator actuating valves of an internal combustion engine as a result of cooperation of electromagnetic force and a spring.
The electromagnetic actuator disclosed in U.S. Pat. No. 6,467,441 is called a rotary drive type, and includes a valve having a stem and an oscillating arm having a first end hinged on a support frame and a second end in abutment on the upper end of the stem.
In the conventional electromagnetically driven valve, movable members have large mass. As large force is necessary for driving the movable members, power consumption has disadvantageously been large.
The present invention was made to solve the above-described problems, and an object of the present invention is to provide an electromagnetically driven valve attaining lower power consumption.
An electromagnetically driven valve according to one aspect of the present invention is actuated by cooperation of electromagnetic force and elastic force. The electromagnetically driven valve includes: a driven valve having a valve shaft and carrying out reciprocating motion along a direction in which the valve shaft extends; first and second oscillating members spaced apart from each other and each having one end coupled to the valve shaft so as to allow free oscillation of the oscillating member and the other end supported by a base member so as to allow free oscillation of the oscillating member; and an electromagnet having a coil, arranged between the first oscillating member and the second oscillating member, and implementing a plurality of magnetic circuits. The electromagnetic force is applied to the first and second oscillating members as a result of current flow through the coil.
According to the present invention, the electromagnet implements a plurality of magnetic circuits. Therefore, as compared with an example in which an electromagnet implements a single magnetic circuit, the plurality of magnetic circuits can act on the first and second oscillating members to drive the same. As the plurality of magnetic circuits act on the first and second oscillating members to drive the same, the force is applied to the first and second oscillating members in a distributed manner. As a result, even if the first and second oscillating members have smaller strength, breakage thereof is unlikely. Consequently, the mass of the first and second oscillating members can be made smaller, and lower power consumption can be attained.
Preferably, a plurality of coils are provided, and first and second coils implement the plurality of magnetic circuits.
Preferably, the first coil closer to one end has the number of turns smaller than the second coil closer to the other end.
Preferably, the first and second coils are connected in series.
Preferably, a single coil is provided, and the first coil implements first and second magnetic circuits.
An electromagnetically driven valve according to another aspect of the present invention is actuated by cooperation of electromagnetic force and elastic force. The electromagnetically driven valve includes: a driven valve having a valve shaft and carrying out reciprocating motion along a direction in which the valve shaft extends; first and second oscillating members spaced apart from each other and each having one end coupled to the valve shaft so as to allow free oscillation of the oscillating member and the other end supported by a base member so as to allow free oscillation of the oscillating member; and an electromagnet having a coil and arranged between the first oscillating member and the second oscillating member. The electromagnetic force is applied to the first and second oscillating members as a result of current flow through the coil, and the valve shaft is located between a central axis of the electromagnetic force generated by the electromagnet and the other end.
According to the electromagnetically driven valve structured as above, the valve shaft is located between the central axis of the electromagnetic force generated by the electromagnet and the other end. Accordingly, the electromagnetic force applied to the central axis of the electromagnetic force is amplified based on the principle of leverage, and the amplified force is applied to the valve shaft. Consequently, even if the current to be fed to the electromagnetic force is lowered, large force is generated and power consumption can be reduced.
An electromagnetically driven valve according to yet another aspect of the present invention is actuated by cooperation of electromagnetic force and elastic force. The electromagnetically driven valve includes: a driven valve capable of extension and contraction having a valve shaft and carrying out reciprocating motion along a direction in which the valve shaft extends; first and second oscillating members spaced apart from each other and each having one end coupled to the valve shaft so as to allow free oscillation of the oscillating member and the other end supported by a base member so as to allow free oscillation of the oscillating member; and an electromagnet having a coil and arranged between the first oscillating member and the second oscillating member. The electromagnetic force is applied to the first and second oscillating members as a result of current flow through the coil.
According to the electromagnetically driven valve structured as above, the valve shaft is capable of ex-tension and contraction. Accordingly, the first and second oscillating members can move to a position where they come in contact with the electromagnet, whereby maximum electromagnetic force can be obtained. Therefore, the electromagnetic force can be generated with a minimum current and reduction in power consumption can be attained.
According to the present invention, an electromagnetically driven valve attaining lower power consumption can be provided.
FIGS. 16 to 20 illustrate examples of a stem.
Embodiments of the present invention will be described hereinafter with reference to the drawings. The same or corresponding elements have the same reference characters allotted, and detailed description thereof will not be repeated.
Referring to
Driven valve 14 is mounted on a cylinder head 41 having an intake port 17 formed. A valve seat 42 is provided in a position where intake port 17 of cylinder head 41 communicates to a not-shown combustion chamber. Driven valve 14 further includes an umbrella-shaped portion 13 formed at an end of stem 12. The reciprocating motion of driven valve 14 causes umbrella-shaped portion 13 to intimately contact with valve seat 42 or to move away from valve seat 42, so as to open or close intake port 17. In other words, when stem 12 is elevated, driven valve 14 is positioned at a valve-closing position. On the other hand, when stem 12 is lowered, driven valve 14 is positioned at a valve-opening position.
Stem 12 is constituted of a lower stem 12m continuing from umbrella-shaped portion 13 and an upper stem 12n connected to lower stem 12m with a lash adjuster 16 being interposed. Lash adjuster 16 with a property more likely to contract and less likely to extend attains a function as a buffer member between upper stem 12n and lower stem 12m. Lower stem 12m has a coupling pin 12p projecting from its outer circumferential surface formed, and upper stem 12n has a coupling pin 12q projecting from its outer circumferential surface formed in a position away from coupling pin 12p.
In cylinder head 41, a valve guide 43 for slidably guiding lower stem 12m in an axial direction is provided, and a stem guide 45 for slidably guiding upper stem 12n in an axial direction is provided in a position away from valve guide 43. Valve guide 43 and stem guide 45 are formed from a metal material such as stainless steel, in order to endure high-speed slide movement with respect to stem 12.
Upper disc 31 has a shape similar to lower disc 21, and one end 32, the other end 33, a surface 31b, a surface 31a, a hole 37, a notch 38, and an elongated hole 34 corresponding to one end 22, the other end 23, surface 21a, surface 21b, hole 27, notch 28, and elongated hole 24 of lower disc 21 respectively are formed. Lower disc 21 and upper disc 31 are formed from a soft magnetic material.
One end 22 of lower disc 21 is coupled to lower stem 12m so as to allow free oscillation (pivot) of the disc by insertion of coupling pin 12p into hole 27. One end 32 of upper disc 31 is coupled to upper stem 12n so as to allow free oscillation of the disc by insertion of coupling pin 12q into hole 37. A disc base 51 extending in parallel to stem 12 is provided on a top surface of cylinder head 41. The other end 23 of lower disc 21 is supported so as to allow free oscillation of the disc around a fulcrum 25 in disc base 51, while the other end 33 of upper disc 31 is supported so as to allow free oscillation of the disc around a fulcrum 35 in disc base 51. With such a structure, lower disc 21 and upper disc 31 oscillate (pivot) around fulcrums 25 and 35 serving as the center respectively, so as to cause driven valve 14 to reciprocate.
Lower spring 26 and upper spring 36 are provided at the other ends 23, 33, respectively. Lower spring 26 applies elastic force to lower disc 21, in a manner moving the same clockwise around fulcrum 25. Upper spring 36 applies elastic force to upper disc 31, in a manner moving the same counterclockwise around fulcrum 35. While the electromagnetic force from electromagnet 60 which will be described later is not yet applied, lower disc 21 and upper disc 31 are positioned by lower spring 26 and upper spring 36 at a position intermediate between a displacement end on a valve-opening side and a displacement end of a valve-closing side.
Disc base 51 further includes a valve-opening permanent magnet 55, and a valve-closing permanent magnet 56 located on a side opposite to valve-opening permanent magnet 55 with electromagnet 60 being interposed. Valve-opening permanent magnet 55 has an attraction and contact surface 55a facing surface 21b of lower disc 21. A space 72 in which lower disc 21 oscillates is defined between attraction and contact surface 55a and attraction and contact surface 61b of electromagnet 60. In addition, valve-closing permanent magnet 56 has an attraction and contact surface 56a facing surface 31b of upper disc 31. A space 71 in which upper disc 31 oscillates is defined between attraction and contact surface 56a and attraction and contact surface 61a of electromagnet 60.
Valve-opening/closing core 61 is provided with a plurality of grooves 361, to which valve-opening/closing coil 62 is fitted. In
Referring to
Referring to
Referring to
Here, upper disc 31 is also attracted to attraction and contact surface 61a of electromagnet 60 by the electromagnetic force generated by electromagnet 60. Here, the electromagnetic force is stronger between lower disc 21 and electromagnet 60 because a space therebetween is narrow. Therefore, upper disc 31 and lower disc 21 oscillate from the position beyond the intermediate position to the displacement end on the valve-closing side shown in
Thereafter, current supply to valve-opening/closing coil 62 is repeatedly started and stopped at the timing described above. In this manner, upper disc 31 and lower disc 21 are caused to oscillate between the displacement ends on the valve-opening side and the valve-closing side, so that driven valve 14 carries out the reciprocating motion as a result of the oscillating movement.
Referring again to
Electromagnetically driven valve 10 according to Embodiment 1 is actuated by cooperation of the electromagnetic force and the elastic force. Electromagnetically driven valve 10 includes driven valve 14 having stem 12 serving as the valve shaft and carrying out the reciprocating motion along the direction in which stem 12 extends, lower disc 21 and upper disc 31 serving as the first and second oscillating members spaced apart from each other and having one ends 22, 32 coupled to stem 12 so as to allow free oscillation of the disc and the other ends 23, 33 supported by disc base 51 serving as the base member so as to allow free oscillation of the disc respectively, and electromagnet 60 having first and second coils 161, 162, arranged between lower disc 21 and upper disc 31, and implementing a plurality of magnetic circuits 63a, 63b, 63c, and 63d. When a current flows through first and second coils 161, 162, the electromagnetic force acts on lower disc 21 and upper disc 31.
As described above, as shown in
According to the present invention, in the structure adopting the parallel link mechanism in the actuator of the electromagnetically driven valve, two or more coils are vertically provided. Accordingly, the number of magnetic circuits can be twice as many as the number of coils, whereby larger electromagnetic force is obtained.
The electromagnetic force inversely relates to the response to the electromagnetic force. That is, as the number of turns of the coil is larger, the electromagnetic force is larger while response to the electromagnetic force is deteriorated. In contrast, if the number of turns of the coil is small, response to the electromagnetic force is improved while the electromagnetic force becomes smaller. In order to improve both of such characteristics that are contradictory, in Embodiment 2, for the purpose of improving controllability, the number of turns of first coil 161 located on a side remote from fulcrums 25, 35 to which large electromagnetic force is applied is decreased, so as to improve response to the electromagnetic force. In contrast, in order to increase the electromagnetic force when a gap is wide, the number of turns of second coil 162 located on a side closer to fulcrums 25, 35 is increased, so as to improve the electromagnetic force.
According to the electromagnetically driven valve in Embodiment 2 structured as above, an effect similar to that in Embodiment 1 can also be obtained.
Referring to
Specifically, as shown in
As shown in
In the present embodiment, a magnetic bypass is provided in valve-opening/closing core 61. In Embodiment 4, first coil 161 implements magnetic circuits 163a, 163b serving as first and second magnetic circuits. In this manner, in the neutral state shown in
Fv×Lv<Fe×Le
This equation can be modified as follows.
Fe>Fv×(Lv/Le)
Here, influence from the permanent magnet is not considered. That is, when a valve position is adjusted so as to attain a relation of Lv<Le, required electromagnetic force Fe becomes smaller. Therefore, the current for generating electromagnetic force Fe as well as power consumption can be reduced.
Though the structure employing first coil 161 alone has been shown in the present embodiment, the structure is not limited thereto. First coil 161 and second coil 162 may be employed.
Electromagnetically driven valve 10 according to the present embodiment is actuated by cooperation of the electromagnetic force and the elastic force. Electromagnetically driven valve 10 includes driven valve 14 having lower stem 12m serving as the valve shaft and carrying out the reciprocating motion along the direction in which lower stem 12m extends, lower disc 21 and upper disc 31 serving as the first and second oscillating members that are spaced apart from each other, oscillate correspondingly to each other, and have the end portions supported by disc base 51 so as to allow free oscillation of the disc respectively, and electromagnet 60 having first coil 161 and arranged between lower disc 21 and upper disc 31. When a current flows through first coil 161, the electromagnetic force acts on lower disc 21 and upper disc 31, and central axis 213 is located between central axis 260 of the electromagnetic force by the electromagnet and the other ends 23, 33.
Specifically, when upper stem 12n made of a rigid body connects lower disc 21 and upper disc 31 to each other, upper disc 31 and lower disc 21 abut on electromagnet 60 or either valve-opening permanent magnet 55 or valve-closing permanent magnet 56. Here, a gap is created where abutment was not made, in which case maximum electromagnetic force cannot be obtained. According to the present invention, as shown in
Therefore, the electromagnetic force can be generated with a minimum current and reduction in power consumption can be attained.
Electromagnetically driven valve 10 according to the present invention is actuated by cooperation of the electromagnetic force and the elastic force. Electromagnetically driven valve 10 includes driven valve 14 having stem 12 serving as the valve shaft capable of extension and contraction and carrying out the reciprocating motion along the direction in which stem 12 extends, lower disc 21 and upper disc 31 serving as the first and second oscillating members spaced apart from each other and having one ends 22, 32 coupled to stem 12 so as to allow free oscillation of the disc and the other ends 23, 33 supported by disc base 51 serving as the base member so as to allow free oscillation of the disc respectively, and electromagnet 60 having first and second coils 161, 162 and arranged between lower disc 21 and upper disc 31. When a current flows through first and second coils 161, 162, the electromagnetic force acts on lower disc 21 and upper disc 31 serving as the first and second oscillating members.
Upper stem 12n is implemented by the flexible arm, so that slight extension and contraction in a direction of its reciprocating motion is allowed.
FIGS. 16 to 20 illustrate examples of a stem. Referring to
Referring to
Referring to
As shown in
Although the present invention has been described and illustrated in detail, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, the spirit and scope of the present invention being limited only by the terms of the appended claims.
The present invention may be used in the field of the electromagnetically driven valve mounted on a vehicle.
Number | Date | Country | Kind |
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2004-239777 | Aug 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP05/11895 | 6/22/2005 | WO | 2/16/2007 |