The present invention relates to an electromechanical actuating drive, in particular a piezoelectric stepper motor.
The central instrument console of a motor vehicle attempts to realize an optimal interplay between design and technology. Various pointer instruments are situated therein in the driver's field of view. The pointer instruments must not only satisfy different technical requirements but must also be priced competitively in order to be suitable for use in the mass production of motor vehicles. An example of a pointer instrument of said type is the “Messwerk 2000” system from the company Siemens VDO.
The “Messwerk 2000” product is based on a stepper motor drive reduced by a single-stage worm gear. The four-pole stepper motor is controlled as a function of time by two sinusoidal coil current waveforms phase-shifted with respect to each other by a phase angle of 90°. The sign of the phase shift determines the direction of rotation, and the frequency the rotational speed of the motor shaft. Up to 128 intermediate steps can be reproducibly set in the course of one full period of 360° of the sinusoidal current waveforms. The use of these intermediate steps is referred to as microstepping operation.
A complete “Messwerk 2000” actuating drive which includes the above-characterized stepper motor having twelve individual parts. The stepper motor itself is composed of two coils having a common stator plate and a permanent magnet rotor. In terms of component costs, the coils and the permanent magnet are the most expensive items. Also critical for the price in addition to the material costs are the manufacturing costs, which increase approximately proportionally to the number of components making up the actuating drive. These high material costs as well as the increase in manufacturing overhead for the actuating drive as the number of individual parts grows have a disadvantageous impact in terms of its mass production.
The inventors considered the technical problem of providing a small-format actuating drive that is suitable for mass production and can be used for example for measurement elements of central console instruments in the motor vehicle.
The inventors propose an electromechanical actuating drive having the following features: at least two electromechanical, preferably piezoelectric, drive elements, each of which has an effective direction oriented non-parallel to the other, a shaft rotatably mounted in a drive ring such that by a deflection of the piezoelectric drive elements in the effective direction the drive ring can be stimulated into a displacement movement which can be transmitted directly onto the shaft, with the result that the shaft rolls in contact with the drive ring and thereby rotates, while the at least two electromechanical drive elements are linked via a slip coupling or a shear-flexible structure such that a mutual obstruction of the drive elements during the displacement movement is minimized.
The electromechanical actuating drive or rotatory actuating drive is operated with the aid of solid-state actuators, in particular strip-shaped solid-state bending actuators, as electromechanical energy converter elements. Bending actuators of this type based on piezoelectric ceramic material, which are referred to in the present context as electromechanical drive elements, have been used in different designs in multifarious applications in industry for many years. They are characterized by a small design format, low energy requirements and high reliability. Thus, for example, a piezoelectric bending actuator exhibits a service life of at least 109 cycles in the industrial environment.
The at least two electromechanical, preferably piezoelectric, drive elements are arranged in such a way that their directions of movement are decoupled from each other, with the result that the drive elements do not obstruct each other in their movement or impede each other only to a negligibly small degree. For that purpose the drive elements are secured at least at one end with the aid of a sliding gate or a shear-soft, pressure- and tension-stable flexible structure. The sliding gate or, as the case may be, shear-soft, pressure- and tension-stable flexible structure allows free or approximately free movement of the drive elements in their longitudinal direction relative to the drive ring, while in another direction, preferably perpendicular to the longitudinal axis of the drive element, they are rigidly or immovably fixed. In this way the electrical energy converted into motion by the drive elements is optimally transferred onto the drive ring without energy losses occurring due to the mutual obstruction of the drive elements.
According to one embodiment, the piezoelectric drive elements of the actuating drive are bending transducers having in each case a longitudinal direction and being oriented at right angles, parallel or arbitrarily to each other, such that a space requirement of the actuating drive can be optimally matched to given spatial conditions. In other words, the two piezoelectric drive elements are arranged in such a way that the two electromechanical drive elements lie in a plane spanned by the effective directions and in two different tangential planes referred to an inner opening of the drive ring having a center point such that in the case of a rotationally symmetrical arrangement of the drive elements about the center point the two different tangential planes are arranged offset relative to each other by an angle γ in the range of 180°<γ<360°, preferably γ=270°, or in the case of a rotationally symmetrical arrangement of the drive elements at an imaginary diameter of the drive ring the two different tangential planes are arranged offset relative to each other by an angle γ in the range of 0°<γ<180°, preferably γ=90°, or the two piezoelectric drive elements lie outside the plane spanned by the effective directions and in two different tangential planes referred to the inner opening of the drive ring, or one of the two piezoelectric drive elements lies in the plane spanned by the effective directions and the other drive element lies outside the plane spanned by the effective directions and they lie in two different tangential planes referred to the inner opening of the drive ring.
The piezoelectric bending transducers have the following advantages: They are available in a wide variety of designs and packaged in a small volume. In addition they are characterized by high dynamic performance, low energy requirements and high reliability. A further advantage is that they are also equipped with inherent sensor properties. In a preferred embodiment, the essentially strip-shaped bending transducers are mechanically rigidly clamped or secured at one end. The electrical contacting of the bending transducers is also preferably implemented at the end. According to the electrical stimulation of the bending transducer, a deflection into its effective direction is achieved at the opposite, moving end. The bending transducers employed in a small-format actuating drive for e.g. pointer instruments are typically dimensioned such that they exhibit a free deflection in the range of approx. 0.2 mm to 2 mm at their moving end. Furthermore, if the deflection of the freely movable end of the bending transducer is blocked, a blocking force in the range of 0.5 N to 2 N is achieved. The approximately rectilinear deflection of the bending transducers takes place in each case transversally referred to their greatest longitudinal extension. The direction of the deflection corresponding to the effective direction of the bending transducer is thus approximately orthogonal to the longitudinal axis of the bending transducer. Preferably at least two mutually independently deflectable bending transducers having effective directions that are non-parallel, but preferably disposed orthogonally to one another are required inside the actuating drive in order to displace the drive ring coupled to the moving ends of the two bending transducers by overlaying the individual movements of the bending transducers into any arbitrary even movement. With this construction the movement plane or effective plane is spanned by the effective directions of the bending transducers. Since the effective direction of the bending transducer is oriented approximately at right angles to its longitudinal axis, it is advantageous to arrange the longitudinal directions of the bending transducers parallel to each other, at right angles to each other or in another angular orientation. In this way the actuating drive can be adapted to local conditions and spatial constraints without the transmission of the movement into the drive ring being adversely affected.
In addition to the securing of the drive elements already described above it is preferred to fix them at one end securely to the drive ring or on a housing, while the other end acts correspondingly on the housing or the drive ring via the slip coupling or the shear-flexible structure. In a further embodiment of the connection between drive element and drive ring, the drive ring has projections for picking up the deflection of the respective drive element, while the projection and the drive element acting in each case are aligned in relation to the effective direction of a further drive element in such a way that a sliding of the projection on the acting drive element is ensured.
The aforementioned decoupling of the at least two drive elements is realized with the aid of this construction. In addition thereto, a guiding of the drive ring on the respective drive element is likewise provided, such that the movements of the drive elements transmitted onto the drive ring are transferred in a controllable and loss-free manner.
According to a further embodiment, the electromechanical actuating drive includes two electromechanical drive elements, each of which has a longitudinal axis and an effective direction oriented non-parallel to the other, a shaft arranged in a drive ring in such a way that by a deflection of the electromechanical drive elements in the effective direction the drive ring can be stimulated into a displacement movement which can be transmitted directly onto the shaft, while the two electromechanical drive elements are fixedly connected at their ends to the drive ring and a housing, and the two electromechanical drive elements are arranged in such a way that the two electromechanical drive elements lie in a plane spanned by the effective directions and in two different tangential planes referred to an inner opening of the drive ring having a center point such that in the case of a rotationally symmetrical arrangement of the drive elements about the center point the two different tangential planes are arranged offset relative to each other by an angle γ in the range of 180°<γ<360°, preferably γ=270°, or in the case of a mirror-symmetrical arrangement of the drive elements at an imaginary diameter of the drive ring the two different tangential planes are arranged offset relative to each other by an angle γ in the range of 0°<γ<180°, preferably γ=90°, or the two electromechanical drive elements lie outside the plane spanned by the effective directions and in two different tangential planes referred to the inner opening of the drive ring, or one of the two electromechanical drive elements lies in the plane spanned by the effective directions and the other drive element lies outside the plane spanned by the effective directions and they lie in two different tangential planes referred to the inner opening of the drive ring.
These and other objects and advantages of the present invention will become more apparent and more readily appreciated from the following description of the preferred embodiments, taken in conjunction with the accompanying drawings of which:
Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.
A piezoelectric stepper motor 1 is presented which permits a continuous and uniform rotation to be generated by an overlaying of suitable periodic linear movements of the bending transducers 10. For that purpose the bending transducers 10 are coupled to a flat drive ring 20 in such a way that the latter can be translated in an effective plane along the effective directions α, β of the bending transducers 10. The bending transducers 10 are preferably arranged such that their effective lines or, as the case may be, effective directions α, β intersect at an angle of approximately 90°. The drive ring 20 contains a cylindrical bore 28 having a specific diameter. The bore axis runs ideally vertically with respect to the effective plane which is spanned by the effective directions α and β of the bending transducers 10. Furthermore, the bore axis preferably runs through the point of intersection X of the effective lines α, β of the bending transducers 10 (cf.
The piezoelectric bending transducers 10 are approximately purely capacitive electrical components which are characterized by their electrical capacitance. Their electrical control variables charge and voltage are therefore interlinked and strictly speaking only two control variants exist. In the case of voltage control an operating voltage or a time-related voltage characteristic is impressed and the accepted charge establishes itself. In the case of charge control the amount of charge is impressed and the voltage establishes itself. The control signal can therefore be a predefined voltage or charge function. Since the deflection characteristic of the piezoelectric bending transducers 10 is in a good approximation directly proportional to the control signal, the circular translation of the drive ring 20 can be generated by a charge- or voltage-controlled activation of the bending transducers 10 by two control functions phase-shifted relative to each other by a 90° phase angle and having a sinusoidal time characteristic. The direction of rotation can be defined via the sign of the phase shift, while the rotational speed is determined by the frequency of the control function.
A quasi-static mode of operation can be realized with the aid of the above-described construction of the actuating drive 1. Since the shaft 30 rolls in contact with the inner surface of the drive ring 20, this leads on the one hand to a slight wearing of the shaft 30 and drive ring 20. On the other hand a uniform rotary movement of the shaft 30 is generated on the basis of the activation. A further advantage is that a high reduction ratio can be achieved for the rotary movement without the use of an external gearing mechanism. This reduces the number of components compared with known solutions from the related art. If the inner diameter of the drive ring 20 is designated by D and the outer diameter of the shaft 30 by d, a reducing factor is yielded in accordance with the formula (D−d)/d. The reduction ratio forms the basis for a good angular resolution of the rotary movement of the shaft 30.
In the simplest case the transmission of energy from the drive ring 20 onto the shaft 30 is achieved by friction. In this case slippage is caused as a function of the load torque of an actuating drive 1 constructed in this way acting on the shaft 30, as a result of which the precision of the actuating drive 1 is reduced. The slippage is preferably reduced by installing a gear teeth system on the inner surface of the drive ring 20 and on the outer surface of the shaft 30. In this case the drive ring 20 and shaft 30 preferably have a tooth difference of at least one. This means that the gear teeth system of the inner surface of the drive ring 20 comprises at least one tooth more than the outer surface of the shaft 30. If drive ring 20 and shaft 30 are operated inside the actuating drive 1 in such a way that the gear teeth do not become disengaged, the actuating drive 1 will ideally operate free of slippage.
A cycloidal gearing of drive ring 20 and shaft 30 is considered particularly preferred. With cycloidal gearing, virtually half of all the teeth are in engagement, thereby enabling a high torque to be transmitted between drive ring 20 and shaft 30. Initially a reduction ratio of the actuating drive 1 typically lying in a range of 20:1 to 200:1 is defined via the number of teeth contained on the inner surface of the drive ring 20 and the outer surface of the shaft 30. In order to advance the actuating drive 1 by just one tooth, which is to say to rotate the shaft 30 by one tooth further by the drive ring 20, a full period of the controlling sinusoidal signal of the actuating drive 1 must preferably be completed. Since one cycle of the control signal must be completed in order to advance by one tooth, the actuating drive 1 is characterized by high precision and by high repeatability. Furthermore, a high angular resolution of the actuating drive 1 is realized by way of the number of teeth and the use of one cycle of the control signal per tooth. In addition thereto it is possible to interpolate arbitrarily within a period of the control signal in order to ensure a microstepping operation of the actuating drive 1. According to preferred structural designs the actuating drive 1 thus delivers high efficiency, a high reduction ratio, a high transmissible torque based on the gear teeth engagement of drive ring 20 and shaft 30, freedom from slippage in the transmission of the torque, arbitrary interpolation of the rotation angle within a tooth of the shaft 30 (microstepping operation), small drive torque variations (ripple) and a low tooth flank loading for drive ring 20 and shaft 30, thereby likewise reducing wear.
Strip-shaped piezoelectric bending transducers 10 that satisfy the aforementioned requirements behave mechanically “softer” in their effective direction α, β than in any other spatial direction. This property should be taken into account when coupling the bending transducers 10 to the drive ring 20. If the bending transducers 10 are mounted mechanically rigidly in a stationary housing 70 (cf.
Noteworthy as further advantages of the shear-flexible structure 50, 60 and the slip coupling 40 in addition to the decoupling is that they increase the efficiency of the translation of the linear movement of the bending transducers 10 into a rotation of the shaft 30. They also improve the linearity of the conversion of the phase of the control function into an angle of rotation of the actuating drive 1.
Various embodiments are shown in the accompanying drawings. Similar components of the electromechanical actuating drive 1 are identified by the same reference signs in each of the different embodiments.
According to one embodiment the drive elements 10 are formed by piezoelectric bending transducers. The bending transducers 10 each have an effective direction α, β in which they deflect when suitable electrical stimulation is applied. The deflection can take place in both arrow directions of the arrows α, β in
The deflection is transmitted onto the drive ring 20 in order to drive a shaft 30. The shaft 30 is disposed inside an opening 28 of the drive ring 20 and runs vertically with respect to the effective direction α, β of the bending transducers 10. The bending transducers 10 are preferably disposed in such a way that the effective directions α and β converge at right angles in space and form an imaginary point of intersection X in the center of the drive ring 20. Owing to the arrangement of the bending transducers 10 the effective directions α, β span an effective plane which lies in the sheet plane of
In the embodiments shown, the tangential planes of the bending transducers 10 are preferably oriented at right angles to one another, while other angular orientations relative to one another not equal to 0° are also conceivable here. According to the embodiment shown in
In the embodiment according to
Despite the above-described different spatial arrangements of the bending transducers 10 inside the actuating drive 1, the effective direction α, β of the respective bending transducer 10 is oriented in the radial direction of the drive ring 20. This orientation enables an optimal transmission of force or an optimal displacement of the drive ring 20 by the deflection of the respective bending transducer 10. In addition to the optimal control of the drive ring 20 by way of the deflection of the bending transducers 10, the actuating drive 1 can be optimally adapted to spatial conditions and constraints by the different spatial alignment of the bending transducers 10.
The spatial arrangement possibilities of the bending transducers 10 in the actuating drive 1 described with reference to the embodiments shown in
In the embodiments shown in
According to one embodiment, the slip coupling 40 includes a projection 22 on the drive ring 20 at which projection 22 the corresponding end of the bending transducer 10 is subject to pressure. The pressure of the bending transducer 10 on the projection 22 is preferably generated by way of a spring-loaded element 80. Seen in the effective direction α, β in each case, the spring-loaded element 80 is arranged opposite the end of the bending transducer 10 acting on the drive ring 20. The spring-loaded elements 80 ensure the bending transducers 10 are in contact with the projection 22 or generally with the drive ring 20 even without the bending transducer 10 being fixed to the drive ring 20. The spring-loaded elements 80 are coupled to the drive ring 20 on the outer surface of the ring. The spring-loaded elements 80 are supported on the side facing away from the ring against the housing 70 which is not shown in further detail.
It is also conceivable to provide the drive ring without the projections 22 and in this way allow the bending transducers 20 to act directly on the drive ring 20. In order to reduce the friction between projection 22/drive ring 20 and bending transducers 10, the projection 22/drive ring 20 has a smooth tangentially ground outer surface. With reference to the spatial orientation of the bending transducers 10 in the actuating drive 1, the same possibilities exist as have been explained in connection with the embodiments shown in
It is also preferred to embody the projection 24 as bridge-shaped so that the movable end of the bending transducer 10 can be inserted into the bridge shape. The movements of the bending transducers 10 would also be decoupled from one another, because the bridge-shaped projection is open in the longitudinal direction of the bending transducers 10 and therefore the drive ring 20 would be displaceable parallel to the longitudinal direction of the bending transducer 10.
In
In the embodiments shown in
In the embodiments shown in
Owing to these characteristics of the shear-flexible structure 50, in the case of a movement of the bending transducer 10 in the effective direction α, the shear-flexible structure 50 allows a movement of the drive ring vertically with respect to the effective direction β at the second bending transducer 10. In this way the movements of the two bending transducers 10 are decoupled.
The shear-flexible structure 50 is fixed to the bending transducer 10 and to the drive ring 20 via the boundary surfaces or fixings 52, 54. At their end 12 facing away from the drive ring 20 the bending transducers 10 are in turn fixedly mounted in mounts of the housing (not shown). Here too, different spatial arrangements of the bending transducers 10 are possible once again in order to match the space requirements of the actuating drive 1 to the spatial conditions in an optimal manner (cf. description relating to
As already shown in the embodiments of
A further embodiment of a shear-flexible structure 60 inside the actuating drive 1 is shown in
Further details of the shear-flexible structure 60 emerge from the schematics shown in
To sum up, the shear-flexible structure 60 therefore possesses the following characteristics. It is mechanically rigid in the effective direction α of the directly coupled bending transducer 10 and mechanically soft in the effective direction β of the further, not directly coupled bending transducer 10. Moreover, the shear-flexible structure 60 is also easy to manufacture. A manufacturing alternative relates to producing the drive ring 20 as a single piece with shear-flexible structure 60 and a plug-in connection to the bending transducer 10. According to one embodiment the manufacturing alternative can be implemented with the aid of an injection molding technique out of polyethylene, injection molding plastic, POM, or from other suitable materials.
Possible embodiments of the shear-flexible structure 60 are shown in
In
In the embodiment of the shear-flexible structure 60 according to
The layout shown in
The shear-flexible structure 60 behaves mechanically rigidly in the effective direction of the associated bending transducer 10 and mechanically softly in the effective direction of further bending transducers coupled to the drive ring 20. In addition, a load torque transmitted from the shaft 30 onto the drive ring 20 is transferred to the bending transducers 10 by the shear-flexible structure 60 and finally absorbed by the housing 70. The shaft 30 is rotatably mounted on the housing 70. The shaft 30 is guided through the inner opening 28 of the drive ring 20 in such a way that it can roll in contact with the inner surface of the drive ring 20. The force is transmitted from the drive ring 20 onto the shaft 30 preferably in a friction-locked or positive-locking manner. According to one embodiment a positive-locking transmission of force is implemented by a gear teeth system, preferably a cycloidal gearing, on the drive ring 20 and the shaft 30.
The invention has been described in detail with particular reference to preferred embodiments thereof and examples, but it will be understood that variations and modifications can be effected within the spirit and scope of the invention covered by the claims which may include the phrase “at least one of A, B and C” as an alternative expression that means one or more of A, B and C may be used, contrary to the holding in Superguide v. DIRECTV, 69 USPQ2d 1865 (Fed. Cir. 2004).
Number | Date | Country | Kind |
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10 2006 044 000.5 | Sep 2006 | DE | national |
This application is based on and hereby claims priority to PCT Application No. PCT/EP2007/055357 filed on May 31, 2007 and German Application No. 10 2006 044 000.5 filed on Sep. 19, 2006, the contents of which are hereby incorporated by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2007/055357 | 5/31/2007 | WO | 00 | 11/6/2009 |