Electromechanical appliance programmer/timer

Information

  • Patent Grant
  • 6483052
  • Patent Number
    6,483,052
  • Date Filed
    Tuesday, March 20, 2001
    23 years ago
  • Date Issued
    Tuesday, November 19, 2002
    22 years ago
Abstract
A programmer/timer having a cam disk that includes concentric cam tracks having multiple working heights formed on one face thereof. The programmer/timer further includes a plate assembly that includes multiple cam followers for engaging cam disk and a plurality of single pole double throw switches configured for multiple working heights disposed for actuation by cam followers.
Description




BACKGROUND OF THE INVENTION




(1) Field of the Invention




The present invention relates to programmer/timers. More specifically this invention relates to programmer/timers having a plurality of switches actuated in a timed sequence for controlling the operation of an appliance.




(2) Background Information




Appliance programmer/timers are commonly used in many household appliances, such as dishwashers, clothes washers, and clothes dryers. The appliance timer controls operation of the appliance by actuating and deactuating switch assemblies, which start and stop various work functions within the appliance, such as agitation, washing, spinning, drying, and others.




Cam-operated programmer/timers are complex electromechanical devices having many mechanical components, typically including a housing with a control shaft that serves as an axis of rotation for a drum-shaped cam, referred to as a camstack. The camstack is rotated via a drive system that is powered by an electric motor. When the camstack rotates, cam followers engage the cam blades and actuate and deactuate switch assemblies in response to the cam blade program. A knob is generally placed on the end of the control shaft, which extends through the appliance control consol for an operator to select an appliance program.




Recently, Joyce et al., in U.S. Pat. No. 5,637,843, hereinafter referred to as the '843 patent, disclosed a programmer/timer with a cam disk. The '843 patent is fully incorporated herein by reference. The cam disk has single working height cam tracks formed concentrically on one face thereof. A cam disk was employed to overcome undesired inaccuracies in making and breaking of side contact associated with timers employing a camstack construction, especially for those in which single pole double-throw (SPDT) type switching was required. The cam disk was also employed to provide a means of disengaging the cam from the followers to eliminate the noise associated with switch actuation and deactuation during setting of the program cam by a user.




While the programmer/timer disclosed in the '843 patent represents a significant advancement, a programmer/timer with additional functionality and improved versatility is generally preferred in order to appropriately serve the numerous programmer/timer markets. Further improvements to simplify manufacturability and thereby reduce costs are also desirable.




SUMMARY OF THE INVENTION




One aspect of the present invention is an electromechanical programmer/timer for appliances of the type employing a rotatable cam disk that includes a plurality of cam tracks provided on an axial face of the disk. Upon advancement of the cam, the cam tracks effect sequential actuation and deactuation, through individual cam followers mounted on a plate assembly, of a plurality of appliance function control switches. The cam tracks in this invention include two or more working heights and the switches are configured for multiple working heights. The cam is retractably mounted such that it may be retracted axially from the plate assembly, permitting rotation of the cam without causing actuation of the switches. The programmer/timer of this invention employs a drive mechanism that advances the cam disk. In an optional variation, the drive mechanism may include a motor pinion that engages a perimeter gear on the cam disk. The programmer/timer of this invention may embrace numerous variations as described hereinbelow.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an exploded view of a two-connector embodiment of the programmer/timer of this invention;





FIG. 2

is an exploded view of a single connector embodiment of the programmer/timer of this invention;





FIG. 3

is a schematic of a switch of the present invention wherein a cam disk is retracted;





FIG. 4

is a schematic of a switch with both cam followers set at a relatively high working height;





FIG. 5

is a schematic of the switch of

FIG. 4

wherein the middle follower has dropped to a relatively low working height establishing contact between the middle and bottom blades;





FIG. 6

is a schematic of the switch of

FIG. 5

wherein the top/bottom follower has dropped to a relatively low working height breaking contact between the middle and bottom blades;





FIG. 7

is a schematic of the switch of

FIG. 6

wherein the middle follower has dropped to a base height again establishing contact between the middle and bottom blades;





FIG. 8

is a schematic of the switch of

FIG. 7

wherein the top/bottom follower has dropped to a base height again breaking contact between the middle and bottom blades;





FIG. 9

is an expanded cross sectional view showing a motor pinion engaged with a perimeter gear on a cam disk;





FIG. 10

is an expanded cross sectional view showing a motor pinion disengaged from a perimeter gear of a cam disk;





FIG. 11

shows a slot in a plate assembly of the present invention;





FIG. 12

shows a top-view, housing cutaway of the programmer/timer of this invention without a motor;





FIG. 13

shows a top-view, housing cutaway of the programmer/timer of this invention with a motor;





FIGS. 14A and 14B

show a detent spring for urging a cam disk into contact with cam followers;





FIG. 15

depicts four tabs on a cam disk that trap the detent spring of

FIGS. 14A and 14B

;





FIG. 16

shows a dial indicator spring engaging a cam disk;





FIG. 17

shows a dial indicator spring for providing tactile feedback to a user;





FIG. 18

shows a two-piece hub design in place about a shaft;





FIG. 19

is an exploded view of a two-piece hub design;





FIG. 20

is a cross sectional schematic of the program timer of this invention showing a cam disk retracted from cam followers;





FIG. 21

is across sectional schematic of the programmer/timer of this invention showing cam followers riding on the surface of a cam disk;





FIGS. 22A-22C

shows the means by which one embodiment of this invention is mounted to a panel;





FIG. 23

shows the timer mounted to a customer panel;





FIG. 24

shows: shaft spline disengaged from a ratchet on the inner diameter of a cam disk hub for providing a single direction turn to set feature;





FIG. 25

shows shaft spline engaged with a ratchet on the inner diameter of a cam disk hub for providing a single direction turn to set feature;





FIG. 26

shows a ratchet on the outer diameter a cam disk engaged with a dial indicator spring for preventing backward rotation of a cam disk;





FIG. 27

is a view, with the housing cut away, of an external drive shaft inserted into a motor pinion.











DETAILED DESCRIPTION




Where used in this disclosure, the term “axial” when used in connection with an element described herein, shall refer to a direction relative to the element, which is substantially parallel to its center of rotation a when the element is installed on shaft


22


as shown in FIG.


1


.




Referring to

FIGS. 1 and 2

, the programmer/timer of the present invention is indicated generally at


100


and


100


′. Programmer/timer


100


,


100


′ includes a housing


50


A,


50


B with a motor


52


mounted therein. A cam, preferably in the form of a cam disk assembly


80


,


80


′, is rotatably mounted about a control shaft


22


, which is received into a two-piece hub


96


A,


96


B. Cam disk assembly


80


,


80


′ includes a cam disk


1


with a plurality of cam tracks


83


formed concentrically in one face thereof Cam tracks


83


are further configured to have multiple working heights. Cam disk assembly


80


,


80


′ further includes a perimeter gear


14


connected via a drive assembly to motor


52


for rotation of the cam. Programmer/timer


100


,


100


′ further includes a plate assembly


70


,


70


′ that includes a plurality of cam followers and pads, denoted generally as


2


and


4


, respectively, which engage cam tracks


83


. Programmer/timer


100


,


100


′ still further includes a switch assembly, denoted generally as


60


, which includes a plurality of switches


62


electrically connected to one or more connectors


64


,


64


′. Programmer/timer


100


′ is configured substantially identically to programmer/timer


100


with the exception that the switch assembly


60


′, the plate assembly


70


′ and the disk assembly


80


′ are configured for a device having a single connector


64


′ and typically fewer switches


62


, cam followers


2


and cam tracks


83


. The structure and function of individual switches as well as several variations to the programmer/timer of this invention are discussed further hereinbelow.




One feature of the switches


62


disclosed herein is shown in

FIGS. 3 and 20

. Upon retraction of disk


1


from plate assembly


70


,


70


′, the cam followers, indicated generally by


2


, rest on the follower plate


3


, resulting in all switches


62


being open. In this embodiment all switches


62


assume the function of a line switch. As used herein, the term “line switch” refers to a switch that is dedicated to the function of turning an appliance on and off. In prior art programmer/timers, the switches continually engage the cam, and therefore, an additional mechanism is generally required for a switch dedicated to on-off functionality, in order to achieve switching action when a user enacts an axial motion of the shaft. This invention is potentially advantageous in that a conventional line switch is not required, since all switches move to the ‘off’ state when disk


1


is retracted. It will be clear to the artisan of ordinary skill that switches


62


may be configured to be open or closed (with any combination of switches


62


open and/or closed) simply by varying the height of the follower pads


4


on which the switch blades


9


,


10


,


11


rest.




Another feature of the switches


62


disclosed herein, as shown in

FIGS. 4-8

, is that they are configured to function in a “drop to make, drop to break” manner with a cam having multiple working heights. This enables programmer/timer


100


,


100


′ to produce a series of short on/off cycles without having to reinitiate switches


62


between each cycle. Two cam followers


2


A,


2


B are typically utilized for each switch. Referring to

FIG. 21

, each cam follower


2


A,


2


B rides on a distinct cam track


83


. Cam disk assembly


80


,


80


′ is designed to raise cam followers


2


A,


2


B to a working height and then drop them off an edge to provide rapid closure or opening of the contacts


12


, hence switches


62


being referred to as “drop to make, drop to break” switches.




One cam follower, shown in FIG.


5


and referred to as the top/bottom follower


2


A, moves the top blade


9


and the bottom blade


11


. The other cam follower, also shown in FIG.


5


and referred to as the middle follower


2


B, moves the middle blade


10


. Top blade


9


, middle blade


10


, and bottom blade


11


act as cantilever springs biased against pads


4


(shown in

FIG. 3

) on the two cam followers


2


A,


2


B. Referring again to

FIG. 3

, two pairs of contacts


12


are mounted on the three blades


9


,


10


, and


11


to provide. points of electrical contact therebetween. Referring now to

FIG. 5

, electrical contact between bottom blade


11


and middle blade


10


is obtained when top/bottom follower


2


A is sufficiently higher than middle follower


2


B, such that top/bottom follower


2


A lifts lower blade


11


into contact with middle blade


10


, thereby lifting it from its pad. Electrical contact between top blade


9


and middle blade


10


is obtained when middle follower


2


B is sufficiently higher than top/bottom follower


2


A, to lift middle blade


10


into contact with top blade


9


, thereby lifting it from its pad (this configuration wherein contact is made between top blade


9


and middle blade


10


is not shown in the Figures).




Referring now to

FIGS. 4-8

, the multiple height functionality of switches


62


is described. For this purpose, an embodiment having two working heights is explained, however, it shall be understood that embodiments including more that two working heights are well within the scope of this invention.

FIGS. 4-8

show three cam track


83


levels, a base level


83


A, and two working height levels, a relatively low working height


83


B and a relatively high working height


83


C. Working heights


83


B,


83


C are cam positions in which cam followers


2


A,


2


B are disposed against their bias away from base level


83


A. As shown, cam followers


2


A,


2


B are disposed farther from the base level


83


A at the relatively high working height


83


C than at the relatively low working height


83


B. In the example that follows working heights


83


B and


83


C are referred to as low and high working heights, respectively.




In

FIG. 4

the switch is shown with both cam followers


2


A,


2


B disposed at high working height


83


C. In

FIG. 5

middle follower


2


B has dropped down to low working height


83


B, establishing contact between middle blade


10


and bottom blade


11


. In

FIG. 6

top/bottom follower


2


A has dropped down to low working height


83


B, breaking electrical contact between middle blade


10


and bottom blade


11


. As illustrated in

FIG. 6

, switch


62


is “off” and setup to cycle again. In

FIG. 7

middle follower


2


B has dropped from low working height


83


B to base level


83


A, again establishing contact between middle blade


10


and bottom blade


11


. In

FIG. 8

top/bottom follower


2


A has dropped from low working height


83


B to base level


83


A, again breaking electrical contact between middle blade


10


and bottom blade


11


. For the configuration of switches


62


shown, cam followers


2


A,


2


B need to be raised up to one of the working heights


83


B,


83


C prior to initiating another cycle.




The embodiment described hereinabove is merely exemplary. As stated above, one of ordinary skill in the art will readily recognize that more than two working heights may be utilized. Further, it will be recognized that numerous other switching sequences may be established. For example a cycle that involves making and breaking contact between top blade


9


and middle blade


10


may be established simply by having top/bottom follower


2


A drop first. Alternately, a cycle which involves first making and breaking contact between top blade


9


and middle blade


10


followed by making and breaking contact between middle blade


10


and bottom blade


11


may be easily established.




One additional advantage of employing a cam disk assembly


80


,


80


′ including multiple working heights as disclosed herein, is that a switching sequence in which the switches


62


are transitioned directly from a top make condition (contact between top blade


9


and middle blade


10


) to a bottom make condition (contact between middle bladed


10


and bottom blade


11


) and then back to a top make condition may be established. In this sequence, the switch does not rest in a neutral off position (one in which no contacts are made). This switching action may be accomplished by first positioning cam follower


2


A at low working height


83


B and cam follower


2


B at high working height


83


C and then dropping cam follower


2


B directly to base level


83


A. Cam followers


2


A and


2


B are then simultaneously raised (without breaking contact) one level so that cam follower


2


A is positioned at high working height


83


C and cam follower


2


B is positioned at low working height


83


B. Cam follower


2


A is dropped directly to base level


83


A. The above described sequence may be advantageously used in a washing machine when transitioning from an agitate to a spin cycle.




The marketplace for the programmer/timer of this invention requires a varying number of switches


62


depending upon the application. The programmer/timer of this invention may therefore have one or more connectors


64


,


64


′, in order to accommodate applications wherein a large number of switches


62


are required.

FIG. 1

shows one embodiment in which two connectors


64


each having seven single pole double throw (SPDT) switches


62


is utilized.

FIG. 2

shows another embodiment in which one connector


64


′ having eight SPDT switches


62


is utilized.




Referring to

FIGS. 9-10

, a motor pinion


13


, which is connected directly to motor


52


, engages the perimeter gear


14


on disk


1


when disk


1


is engaged with cam followers


2


. Motor pinion


13


, and therefore motor


52


, is disengaged from perimeter gear


14


when disk


1


is retracted from plate assembly


80


to allow a user to rotate disk


1


, setting it to another position. Another feature of the drive of this embodiment is that motor pinion


13


may be driven externally in order to perform quality testing of the drive mechanism during manufacturing.

FIG. 27

provides a view of the programmer/timer of this embodiment with housing


50


A,


50


B cut away to show a hex driver


43


, representing an external drive for testing, inserted into engagement with motor pinion


13


. Further, a one-way clutch mechanism (as disclosed in U.S. Pat. No. 5,088,581, which is fully incorporated herein by reference) may be included internally in motor


52


. The clutch (not shown) allows motor pinion


13


to rotate forward independently of motor


52


to facilitate quality testing using an external drive. While the constant drive configuration described above is typically preferred, an intermittent motion drive mechanism, such as that described in the '843 patent, may also be employed.




Referring now to

FIGS. 14A

,


14


B, and


15


, the programmer/timer of this invention may include a detent spring


92


for providing the necessary force to firmly hold disk


1


in contact with cam followers


2


. The spring


92


configuration disclosed herein may provide for increased reliability and spring life. Detent spring


92


is typically a metal stamping that includes at least two opposing cantilevers


15


that act like followers on a cam-like section (not shown in Figures) of shaft


22


. When shaft


22


is moved axially relative to disk


1


(

FIGS. 1 and 2

) into engagement with cam followers


2


(FIGS.


2


and


21


), cantilevers


15


are pushed into a suitably sized and shaped groove (not shown) in shaft


22


. The cantilevers


15


are sized, shaped, and otherwise constructed to provide sufficient biasing force to maintain disk


1


in this engagement. When shaft


22


is moved axially relative to disk


1


into disengagement from cam followers


2


, cantilevers


15


are moved against their bias from the groove and are positioned against the side of shaft


22


. In one embodiment, each cantilever


15


is attached to a long narrow beam like section


16


that is put in torsion when the cantilevers


15


are moved against their bias, i.e., when they are moved out of the groove as discussed hereinabove. The symmetrical orientation of the cantilevers


15


and sections


16


is such that the torsion loads cancel each other out at the connected ends


17


. Referring to

FIG. 15

, disk


1


includes four tabs


32


that capture the spring with sufficient clearance to permit the aforementioned pivoting action to occur. As shown, tabs


32


are preferably disposed on opposite sides of the shaft aperture


122


, through which shaft


22


extends, proximate the junction of the cantilevers


15


and sections


16


. In particular, it may be desirable to dispose tabs


32


in spaced relation along each section


16


, on opposite sides of each cantilever


15


, as shown. The geometry of the cantilevers


15


and the torsion beam


16


configuration are preferably optimized to evenly distribute the torsional stress along the length of sections


16


. Another unique aspect of this spring design is it's efficient use of space. As shown in

FIG. 15

, detent spring


92


fits substantially fiat against the surface of disk


1


.




Embodiments of the programmer/timer of this invention may further include a stamped metal dial indicator spring


94


(

FIGS. 16 and 17

) that acts as a spring loaded follower on the outer diameter of disk


1


to provide tactile feedback to a user when setting programmer/timer


100


,


100


′ to the beginning of a cycle. Referring now to

FIGS. 16-17

, an integral follower tip


18


on dial indicator spring


94


drops into notches (i.e., detents)


19


on the perimeter of disk


1


to indicate the start location in a particular cycle (e.g. wash). Mechanisms used for this purpose in other designs typically require a separate spring and follower to accomplish the same task. The configuration of dial indicator spring


94


allows it to disengage from disk


1


when the disk is engaged with cam followers


2


. This advantageously tends to prevent dial indicator spring


94


from influencing timing accuracy when programmer/timer


100


,


100


′ runs through a location with a detent


19


. Other known mechanisms used for this purpose generally do not disengage when the timer is running. When disk


1


is retracted from cam followers


2


, a cam-like surface


118


on dial indicator spring


94


serves to re-engage tip


18


with detent


19


upon movement of disk


1


axially towards tip


18


. In order to hold dial indicator spring


94


in place, a pocket


20


may be created in housing


50


A, into which dial indicator spring


94


is retained. In addition, a barb


21


may be formed on each leg of the dial indicator spring


94


to retain it in pocket


20


after being pressed into position.




In order to prevent fluids or other contaminants from entering programmer/timer


100


,


100


′ a two-piece, snap together hub


96


A,


96


B may be employed as shown in

FIGS. 18-19

. Hub components


96


A and


96


B are fastened together in any convenient manner, such as by use of conventional mutually engaging snap-type connectors


24


. As shown, connectors


24


include an engagement surface


124


that nominally prevents hub components from disengaging. Components


96


A and


96


B serve to sandwich a portion of housing


50


A between them. Shaft


22


then locks the snaps


24


preventing disassembly. Snaps


24


are sized and shaped with sufficient axial dimensions so that when fastened to component


96


A, they engage (at engagement surface


124


) flange-like portions


123


of component


96


A. Lip


23


of component


96


A is pressed into engagement with housing


50


A, acting as a seal, nominally preventing contaminants from entering the timer. Also, the tip


125


of each snap


24


advantageously seals opening


126


, into which a customer's customized dial pointer may be inserted.




Referring again to

FIG. 1

, motor


52


may be enclosed by housing


50


A,


50


B to provide a means of double insulating motor


52


to avoid having to ground it. An opening


25


may be provided for the motor coil terminal assembly to penetrate housing


50


B for field connection to a customers control wiring. An enclosed motor


52


may provide further advantages in that the field control wiring may be easily disconnected for the purpose of testing motor


52


on the assembled appliance. This tends to be difficult with currently manufactured timers.




It may be preferable to mount motor


52


such that the center distance between motor pinion


13


and gear


14


on the perimeter of disk


1


is fixed. Referring to

FIGS. 9-11

, a hook


26


, formed on the cover of motor


52


, is received by a slot


27


on plate assembly


70


,


70


′ which establishes the above mentioned center distance. Housing


50


A and


50


B secure the motor to prevent rotation about hook


26


and provide support.

FIGS. 12-13

show a top view of the timer assembly without and with motor


52


, respectively. Housing


50


A includes a pocket


33


for the mounting tab


35


of motor


52


to nest in. Pads


34


molded into housing


50


A prevent motor


52


from rocking.

FIG. 9

shows a boss


36


coming down from housing


50


B to trap motor mounting tab


35


. Another boss


37


holds motor


52


in place near hook


26


. One advantage of the refined mounting method is that it may enable simple assembly of motor


52


to the timer. Motor


52


drops into place and is retained when the housing


50


B is snapped onto the device.




Referring to

FIGS. 20-21

, the main bearing


28


for disk


1


may be molded into plate assembly


70




70


′, which may remove tolerance stack up between bearing


28


and the cam followers


2


. The relationship between bearing


28


and cam followers


2


is controlled by one tool, the insert mold. During the molding operation of follower plate


3


, main bearing


28


(which registers to disk


1


) and cam followers


2


are molded simultaneously, which tends to eliminate any dimensional variation that results in an off center condition between disk


1


and cam followers


2


. This molding operation, therefore, tends to advantageously reduce variation in timing accuracy from timer to timer.




Referring to

FIGS. 22A-22C

, a method of mounting the timer on a customer panel is shown. In this embodiment, housing


50


A includes four mounting feet


29


, a cantilever-like locking tab


30


, and at least two guideposts


31


. The mounting process may be thought of as including three steps. First, shaft


22


is inserted into a clearance hole


152


in panel


150


(shown in FIG.


22


C). Second, the programmer/timer


100


,


100


′ is moved such that mounting feet


29


drop into four holes


154


in panel


150


. Third, the programmer/timer


100


,


100


′ is moved further such that locking tab


30


locks into its corresponding hole


156


in panel


150


. Upon successfully mounting the timer, mounting feet


29


trap the metal panel in the undercut on the feet as shown in FIG.


23


. To remove programmer/timer


100


,


100


′, locking tab


32


is lifted from hole


156


in panel


150


and the timer is slid back until feet


29


are released from holes


154


.




Embodiments of this invention may be configured such that a user may only turn the appliance control knob in one direction to set programmer/timer


100


,


100


′ to the appropriate program. This feature is referred to as “single direction turn to set”.

FIGS. 24-26

illustrate the means by which the single direction turn to set feature is achieved. When disk


1


is retracted from cam followers


2


, a ratchet


40


on the inside of the disk hub


85


, mates with four rib-like spline


39


on shaft


22


. For the purpose of this discussion, only the ratcheted area on the inside of disk hub


85


is shown in

FIGS. 24 and 25

. Ratchet


40


allows shaft


22


to rotate freely when turned in one direction and engages shaft


22


when turned in the other direction.

FIG. 24

shows spline


39


engaging ratchet


40


. In order to prevent disk


1


from being turned in the wrong direction (which might occur assuming sufficient friction between shaft


22


and disk


1


) another ratchet


41


is also included on the outer ring of disk


1


. Referring now to

FIG. 26

, it is shown that ratchet


41


engages dial indicator spring


94


, preventing disk


1


from backwards rotation, and forcing the sliding action to occur between spline


39


and ratchet


40


. When a user rotates shaft


22


in the correct direction rib-like spline


39


engage ratchet


40


(as shown in

FIG. 25

) and rotate the disk. An advantage of this feature is that it allows the timer to be designed for either single direction turn to set or bi-directional turn to set with a simple change in an insert used in the disk mold.




The modifications to the various aspects of the present invention described above are merely exemplary. It is understood that other variations will readily occur to persons with ordinary skill in the art. All such modifications and variations are deemed to be within the scope and spirit of the present invention as defined by the accompanying claims.



Claims
  • 1. An electromechanical programmer/timer comprising:a cam rotatably mounted about a control shaft and including a plurality of cam tracks thereon, said cam tracks having at least two working heights; a drive disposed in operable engagement with said cam, to selectively advance said cam; a plate assembly including a plurality of cam followers, a portion of said plate assembly being registered with a hub portion of said cam; a plurality of switches, each of said switches being configured for a cam having multiple working heights, wherein said switches are disposed for actuation by said cam followers; and wherein said cam is retractably mounted such that it may be retracted axially from said plate assembly, permitting rotation of said cam without causing actuation of said switches.
  • 2. The electromechanical programmer/timer of claim 1, further comprising a motor disposed on a housing, said motor being disposed in operable engagement with said drive.
  • 3. The electromechanical programmer/timer of claim 1 wherein said switches are configured to be open when said cam is retracted from said plate assembly.
  • 4. The electromechanical programmer/timer of claim 1 further comprising at least one connector, said switches being in electrical contact with said connector.
  • 5. The electromechanical programmer/timer of claim 1 further comprising a first connector and a second connector, at least one of said switches being in electrical contact with said first connector and at least one other of said switches being in electrical contact with said second connector.
  • 6. The electromechanical programmer/timer of claim 5, comprising 14 switches, seven of said switches being in electrical contact with said first connector, the other seven of said switches being in electrical contact with said second connector.
  • 7. The electromechanical programmer/timer of claim 1 wherein said drive includes a motor pinion operably connectable to a motor and operably engageable with a perimeter gear on said cam.
  • 8. The electromechanical programmer/timer of claim 7 wherein said motor pinion is adapted to receive a driver insertable therein to facilitate external testing of said drive.
  • 9. The electromechanical programmer/timer of claim 1 further comprising a detent spring for urging said cam into contact with said cam followers, said detent spring including a plurality of opposing cantilevers.
  • 10. The electromechanical programmer/timer of claim 1 further comprising a dial indicator spring for providing tactile feedback to a user, said dial indicator spring including a follower tip which releasably engages notches on the perimeter of said cam.
  • 11. The electromechanical programmer/timer of claim 10 wherein said dial indicator spring further includes a barb formed on each leg thereof.
  • 12. The electromechanical programmer/timer of claim 2 further comprising a two-piece hub, said two-piece hub being fastened together about said control shaft, sandwiching a portion of said housing therebetween.
  • 13. The electromechanical programmer/timer of claim 2 wherein said motor is enclosed by said housing to insulate said motor, said housing including an opening to receive a motor coil terminal assembly.
  • 14. The electromechanical programmer/timer of claim 2 wherein said motor includes a hook on the cover thereof, said hook being receivable by a slot on said plate assembly.
  • 15. The electromechanical programmer/timer of claim 1 further comprising a main bearing, said main bearing being molded into said plate assembly.
  • 16. The electromechanical programmer/timer of claim 2 wherein said housing includes four angled feet, a cantilever-like locking tab and at least two posts for mounting said programmer/timer to a customer panel.
  • 17. The electromechanical programmer/timer of claim 1, wherein said cam and said control shaft comprise means to provide a single direction turn-to-set feature.
  • 18. The electromechanical programmer/timer of claim 17, wherein said means to provide a single direction turn-to-set feature includes the mating of a ratchet integral with an inner diameter of the cam with at least two rib-like splines integral with said control shaft.
  • 19. The electromechanical programmer/timer of claim 1, wherein said cam includes a cam disk having a plurality of cam tracks disposed thereon, said cam tracks having at least two working heights.
  • 20. An electromechanical programmer/timer comprising:a housing including a motor mounted thereon, said motor being enclosed by said housing, said housing further including an opening for motor coil terminal assembly to penetrate; a cam rotatably mounted about a control shaft and including a cam disk that includes a plurality of cam tracks thereon, said cam tracks having multiple heights; drive means including a motor pinion operably connected to said motor and operably engagable with a perimeter gear on said cam disk; a plate assembly including a plurality of cam followers and a main bearing molded thereon; a plurality of switches, each of said switches each including at least one cam follower and being configured for a cam having multiple working heights, each of said cam followers being disposed for actuation by contacting one of said plurality of cam tracks; wherein said cam is retractably mounted such that it may be retracted axially from said plate assembly, permitting rotation of said cam without causing actuation of said switches; and wherein said switches are configured to be open when said cam is retracted from said plate assembly.
  • 21. A method for fabricating an electromechanical program timer, said method comprising:providing a housing including a motor mounted thereon; providing a cam rotatably mounted about a control shaft and including a plurality of cam tracks thereon, said cam tracks having at least two working heights; providing a drive operably connected to said motor and effectual for advancing said cam; providing a plate assembly including a plurality of cam followers, a portion of said plate assembly being registerable with a hub portion of said cam; providing a plurality of switches which are configured for a cam having multiple working heights, said switches being disposable for actuation by said cam followers wherein said cam is retractably mounted such that it may be retracted from plate assembly, permitting of said cam without causing actuation of said switches; and assembling said housing, said cam, said drive, said plate assembly and said plurality of switches with one another.
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