Information
-
Patent Grant
-
6483052
-
Patent Number
6,483,052
-
Date Filed
Tuesday, March 20, 200123 years ago
-
Date Issued
Tuesday, November 19, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Sampson & Associates, P.C.
-
CPC
-
US Classifications
Field of Search
-
International Classifications
-
Abstract
A programmer/timer having a cam disk that includes concentric cam tracks having multiple working heights formed on one face thereof. The programmer/timer further includes a plate assembly that includes multiple cam followers for engaging cam disk and a plurality of single pole double throw switches configured for multiple working heights disposed for actuation by cam followers.
Description
BACKGROUND OF THE INVENTION
(1) Field of the Invention
The present invention relates to programmer/timers. More specifically this invention relates to programmer/timers having a plurality of switches actuated in a timed sequence for controlling the operation of an appliance.
(2) Background Information
Appliance programmer/timers are commonly used in many household appliances, such as dishwashers, clothes washers, and clothes dryers. The appliance timer controls operation of the appliance by actuating and deactuating switch assemblies, which start and stop various work functions within the appliance, such as agitation, washing, spinning, drying, and others.
Cam-operated programmer/timers are complex electromechanical devices having many mechanical components, typically including a housing with a control shaft that serves as an axis of rotation for a drum-shaped cam, referred to as a camstack. The camstack is rotated via a drive system that is powered by an electric motor. When the camstack rotates, cam followers engage the cam blades and actuate and deactuate switch assemblies in response to the cam blade program. A knob is generally placed on the end of the control shaft, which extends through the appliance control consol for an operator to select an appliance program.
Recently, Joyce et al., in U.S. Pat. No. 5,637,843, hereinafter referred to as the '843 patent, disclosed a programmer/timer with a cam disk. The '843 patent is fully incorporated herein by reference. The cam disk has single working height cam tracks formed concentrically on one face thereof. A cam disk was employed to overcome undesired inaccuracies in making and breaking of side contact associated with timers employing a camstack construction, especially for those in which single pole double-throw (SPDT) type switching was required. The cam disk was also employed to provide a means of disengaging the cam from the followers to eliminate the noise associated with switch actuation and deactuation during setting of the program cam by a user.
While the programmer/timer disclosed in the '843 patent represents a significant advancement, a programmer/timer with additional functionality and improved versatility is generally preferred in order to appropriately serve the numerous programmer/timer markets. Further improvements to simplify manufacturability and thereby reduce costs are also desirable.
SUMMARY OF THE INVENTION
One aspect of the present invention is an electromechanical programmer/timer for appliances of the type employing a rotatable cam disk that includes a plurality of cam tracks provided on an axial face of the disk. Upon advancement of the cam, the cam tracks effect sequential actuation and deactuation, through individual cam followers mounted on a plate assembly, of a plurality of appliance function control switches. The cam tracks in this invention include two or more working heights and the switches are configured for multiple working heights. The cam is retractably mounted such that it may be retracted axially from the plate assembly, permitting rotation of the cam without causing actuation of the switches. The programmer/timer of this invention employs a drive mechanism that advances the cam disk. In an optional variation, the drive mechanism may include a motor pinion that engages a perimeter gear on the cam disk. The programmer/timer of this invention may embrace numerous variations as described hereinbelow.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is an exploded view of a two-connector embodiment of the programmer/timer of this invention;
FIG. 2
is an exploded view of a single connector embodiment of the programmer/timer of this invention;
FIG. 3
is a schematic of a switch of the present invention wherein a cam disk is retracted;
FIG. 4
is a schematic of a switch with both cam followers set at a relatively high working height;
FIG. 5
is a schematic of the switch of
FIG. 4
wherein the middle follower has dropped to a relatively low working height establishing contact between the middle and bottom blades;
FIG. 6
is a schematic of the switch of
FIG. 5
wherein the top/bottom follower has dropped to a relatively low working height breaking contact between the middle and bottom blades;
FIG. 7
is a schematic of the switch of
FIG. 6
wherein the middle follower has dropped to a base height again establishing contact between the middle and bottom blades;
FIG. 8
is a schematic of the switch of
FIG. 7
wherein the top/bottom follower has dropped to a base height again breaking contact between the middle and bottom blades;
FIG. 9
is an expanded cross sectional view showing a motor pinion engaged with a perimeter gear on a cam disk;
FIG. 10
is an expanded cross sectional view showing a motor pinion disengaged from a perimeter gear of a cam disk;
FIG. 11
shows a slot in a plate assembly of the present invention;
FIG. 12
shows a top-view, housing cutaway of the programmer/timer of this invention without a motor;
FIG. 13
shows a top-view, housing cutaway of the programmer/timer of this invention with a motor;
FIGS. 14A and 14B
show a detent spring for urging a cam disk into contact with cam followers;
FIG. 15
depicts four tabs on a cam disk that trap the detent spring of
FIGS. 14A and 14B
;
FIG. 16
shows a dial indicator spring engaging a cam disk;
FIG. 17
shows a dial indicator spring for providing tactile feedback to a user;
FIG. 18
shows a two-piece hub design in place about a shaft;
FIG. 19
is an exploded view of a two-piece hub design;
FIG. 20
is a cross sectional schematic of the program timer of this invention showing a cam disk retracted from cam followers;
FIG. 21
is across sectional schematic of the programmer/timer of this invention showing cam followers riding on the surface of a cam disk;
FIGS. 22A-22C
shows the means by which one embodiment of this invention is mounted to a panel;
FIG. 23
shows the timer mounted to a customer panel;
FIG. 24
shows: shaft spline disengaged from a ratchet on the inner diameter of a cam disk hub for providing a single direction turn to set feature;
FIG. 25
shows shaft spline engaged with a ratchet on the inner diameter of a cam disk hub for providing a single direction turn to set feature;
FIG. 26
shows a ratchet on the outer diameter a cam disk engaged with a dial indicator spring for preventing backward rotation of a cam disk;
FIG. 27
is a view, with the housing cut away, of an external drive shaft inserted into a motor pinion.
DETAILED DESCRIPTION
Where used in this disclosure, the term “axial” when used in connection with an element described herein, shall refer to a direction relative to the element, which is substantially parallel to its center of rotation a when the element is installed on shaft
22
as shown in FIG.
1
.
Referring to
FIGS. 1 and 2
, the programmer/timer of the present invention is indicated generally at
100
and
100
′. Programmer/timer
100
,
100
′ includes a housing
50
A,
50
B with a motor
52
mounted therein. A cam, preferably in the form of a cam disk assembly
80
,
80
′, is rotatably mounted about a control shaft
22
, which is received into a two-piece hub
96
A,
96
B. Cam disk assembly
80
,
80
′ includes a cam disk
1
with a plurality of cam tracks
83
formed concentrically in one face thereof Cam tracks
83
are further configured to have multiple working heights. Cam disk assembly
80
,
80
′ further includes a perimeter gear
14
connected via a drive assembly to motor
52
for rotation of the cam. Programmer/timer
100
,
100
′ further includes a plate assembly
70
,
70
′ that includes a plurality of cam followers and pads, denoted generally as
2
and
4
, respectively, which engage cam tracks
83
. Programmer/timer
100
,
100
′ still further includes a switch assembly, denoted generally as
60
, which includes a plurality of switches
62
electrically connected to one or more connectors
64
,
64
′. Programmer/timer
100
′ is configured substantially identically to programmer/timer
100
with the exception that the switch assembly
60
′, the plate assembly
70
′ and the disk assembly
80
′ are configured for a device having a single connector
64
′ and typically fewer switches
62
, cam followers
2
and cam tracks
83
. The structure and function of individual switches as well as several variations to the programmer/timer of this invention are discussed further hereinbelow.
One feature of the switches
62
disclosed herein is shown in
FIGS. 3 and 20
. Upon retraction of disk
1
from plate assembly
70
,
70
′, the cam followers, indicated generally by
2
, rest on the follower plate
3
, resulting in all switches
62
being open. In this embodiment all switches
62
assume the function of a line switch. As used herein, the term “line switch” refers to a switch that is dedicated to the function of turning an appliance on and off. In prior art programmer/timers, the switches continually engage the cam, and therefore, an additional mechanism is generally required for a switch dedicated to on-off functionality, in order to achieve switching action when a user enacts an axial motion of the shaft. This invention is potentially advantageous in that a conventional line switch is not required, since all switches move to the ‘off’ state when disk
1
is retracted. It will be clear to the artisan of ordinary skill that switches
62
may be configured to be open or closed (with any combination of switches
62
open and/or closed) simply by varying the height of the follower pads
4
on which the switch blades
9
,
10
,
11
rest.
Another feature of the switches
62
disclosed herein, as shown in
FIGS. 4-8
, is that they are configured to function in a “drop to make, drop to break” manner with a cam having multiple working heights. This enables programmer/timer
100
,
100
′ to produce a series of short on/off cycles without having to reinitiate switches
62
between each cycle. Two cam followers
2
A,
2
B are typically utilized for each switch. Referring to
FIG. 21
, each cam follower
2
A,
2
B rides on a distinct cam track
83
. Cam disk assembly
80
,
80
′ is designed to raise cam followers
2
A,
2
B to a working height and then drop them off an edge to provide rapid closure or opening of the contacts
12
, hence switches
62
being referred to as “drop to make, drop to break” switches.
One cam follower, shown in FIG.
5
and referred to as the top/bottom follower
2
A, moves the top blade
9
and the bottom blade
11
. The other cam follower, also shown in FIG.
5
and referred to as the middle follower
2
B, moves the middle blade
10
. Top blade
9
, middle blade
10
, and bottom blade
11
act as cantilever springs biased against pads
4
(shown in
FIG. 3
) on the two cam followers
2
A,
2
B. Referring again to
FIG. 3
, two pairs of contacts
12
are mounted on the three blades
9
,
10
, and
11
to provide. points of electrical contact therebetween. Referring now to
FIG. 5
, electrical contact between bottom blade
11
and middle blade
10
is obtained when top/bottom follower
2
A is sufficiently higher than middle follower
2
B, such that top/bottom follower
2
A lifts lower blade
11
into contact with middle blade
10
, thereby lifting it from its pad. Electrical contact between top blade
9
and middle blade
10
is obtained when middle follower
2
B is sufficiently higher than top/bottom follower
2
A, to lift middle blade
10
into contact with top blade
9
, thereby lifting it from its pad (this configuration wherein contact is made between top blade
9
and middle blade
10
is not shown in the Figures).
Referring now to
FIGS. 4-8
, the multiple height functionality of switches
62
is described. For this purpose, an embodiment having two working heights is explained, however, it shall be understood that embodiments including more that two working heights are well within the scope of this invention.
FIGS. 4-8
show three cam track
83
levels, a base level
83
A, and two working height levels, a relatively low working height
83
B and a relatively high working height
83
C. Working heights
83
B,
83
C are cam positions in which cam followers
2
A,
2
B are disposed against their bias away from base level
83
A. As shown, cam followers
2
A,
2
B are disposed farther from the base level
83
A at the relatively high working height
83
C than at the relatively low working height
83
B. In the example that follows working heights
83
B and
83
C are referred to as low and high working heights, respectively.
In
FIG. 4
the switch is shown with both cam followers
2
A,
2
B disposed at high working height
83
C. In
FIG. 5
middle follower
2
B has dropped down to low working height
83
B, establishing contact between middle blade
10
and bottom blade
11
. In
FIG. 6
top/bottom follower
2
A has dropped down to low working height
83
B, breaking electrical contact between middle blade
10
and bottom blade
11
. As illustrated in
FIG. 6
, switch
62
is “off” and setup to cycle again. In
FIG. 7
middle follower
2
B has dropped from low working height
83
B to base level
83
A, again establishing contact between middle blade
10
and bottom blade
11
. In
FIG. 8
top/bottom follower
2
A has dropped from low working height
83
B to base level
83
A, again breaking electrical contact between middle blade
10
and bottom blade
11
. For the configuration of switches
62
shown, cam followers
2
A,
2
B need to be raised up to one of the working heights
83
B,
83
C prior to initiating another cycle.
The embodiment described hereinabove is merely exemplary. As stated above, one of ordinary skill in the art will readily recognize that more than two working heights may be utilized. Further, it will be recognized that numerous other switching sequences may be established. For example a cycle that involves making and breaking contact between top blade
9
and middle blade
10
may be established simply by having top/bottom follower
2
A drop first. Alternately, a cycle which involves first making and breaking contact between top blade
9
and middle blade
10
followed by making and breaking contact between middle blade
10
and bottom blade
11
may be easily established.
One additional advantage of employing a cam disk assembly
80
,
80
′ including multiple working heights as disclosed herein, is that a switching sequence in which the switches
62
are transitioned directly from a top make condition (contact between top blade
9
and middle blade
10
) to a bottom make condition (contact between middle bladed
10
and bottom blade
11
) and then back to a top make condition may be established. In this sequence, the switch does not rest in a neutral off position (one in which no contacts are made). This switching action may be accomplished by first positioning cam follower
2
A at low working height
83
B and cam follower
2
B at high working height
83
C and then dropping cam follower
2
B directly to base level
83
A. Cam followers
2
A and
2
B are then simultaneously raised (without breaking contact) one level so that cam follower
2
A is positioned at high working height
83
C and cam follower
2
B is positioned at low working height
83
B. Cam follower
2
A is dropped directly to base level
83
A. The above described sequence may be advantageously used in a washing machine when transitioning from an agitate to a spin cycle.
The marketplace for the programmer/timer of this invention requires a varying number of switches
62
depending upon the application. The programmer/timer of this invention may therefore have one or more connectors
64
,
64
′, in order to accommodate applications wherein a large number of switches
62
are required.
FIG. 1
shows one embodiment in which two connectors
64
each having seven single pole double throw (SPDT) switches
62
is utilized.
FIG. 2
shows another embodiment in which one connector
64
′ having eight SPDT switches
62
is utilized.
Referring to
FIGS. 9-10
, a motor pinion
13
, which is connected directly to motor
52
, engages the perimeter gear
14
on disk
1
when disk
1
is engaged with cam followers
2
. Motor pinion
13
, and therefore motor
52
, is disengaged from perimeter gear
14
when disk
1
is retracted from plate assembly
80
to allow a user to rotate disk
1
, setting it to another position. Another feature of the drive of this embodiment is that motor pinion
13
may be driven externally in order to perform quality testing of the drive mechanism during manufacturing.
FIG. 27
provides a view of the programmer/timer of this embodiment with housing
50
A,
50
B cut away to show a hex driver
43
, representing an external drive for testing, inserted into engagement with motor pinion
13
. Further, a one-way clutch mechanism (as disclosed in U.S. Pat. No. 5,088,581, which is fully incorporated herein by reference) may be included internally in motor
52
. The clutch (not shown) allows motor pinion
13
to rotate forward independently of motor
52
to facilitate quality testing using an external drive. While the constant drive configuration described above is typically preferred, an intermittent motion drive mechanism, such as that described in the '843 patent, may also be employed.
Referring now to
FIGS. 14A
,
14
B, and
15
, the programmer/timer of this invention may include a detent spring
92
for providing the necessary force to firmly hold disk
1
in contact with cam followers
2
. The spring
92
configuration disclosed herein may provide for increased reliability and spring life. Detent spring
92
is typically a metal stamping that includes at least two opposing cantilevers
15
that act like followers on a cam-like section (not shown in Figures) of shaft
22
. When shaft
22
is moved axially relative to disk
1
(
FIGS. 1 and 2
) into engagement with cam followers
2
(FIGS.
2
and
21
), cantilevers
15
are pushed into a suitably sized and shaped groove (not shown) in shaft
22
. The cantilevers
15
are sized, shaped, and otherwise constructed to provide sufficient biasing force to maintain disk
1
in this engagement. When shaft
22
is moved axially relative to disk
1
into disengagement from cam followers
2
, cantilevers
15
are moved against their bias from the groove and are positioned against the side of shaft
22
. In one embodiment, each cantilever
15
is attached to a long narrow beam like section
16
that is put in torsion when the cantilevers
15
are moved against their bias, i.e., when they are moved out of the groove as discussed hereinabove. The symmetrical orientation of the cantilevers
15
and sections
16
is such that the torsion loads cancel each other out at the connected ends
17
. Referring to
FIG. 15
, disk
1
includes four tabs
32
that capture the spring with sufficient clearance to permit the aforementioned pivoting action to occur. As shown, tabs
32
are preferably disposed on opposite sides of the shaft aperture
122
, through which shaft
22
extends, proximate the junction of the cantilevers
15
and sections
16
. In particular, it may be desirable to dispose tabs
32
in spaced relation along each section
16
, on opposite sides of each cantilever
15
, as shown. The geometry of the cantilevers
15
and the torsion beam
16
configuration are preferably optimized to evenly distribute the torsional stress along the length of sections
16
. Another unique aspect of this spring design is it's efficient use of space. As shown in
FIG. 15
, detent spring
92
fits substantially fiat against the surface of disk
1
.
Embodiments of the programmer/timer of this invention may further include a stamped metal dial indicator spring
94
(
FIGS. 16 and 17
) that acts as a spring loaded follower on the outer diameter of disk
1
to provide tactile feedback to a user when setting programmer/timer
100
,
100
′ to the beginning of a cycle. Referring now to
FIGS. 16-17
, an integral follower tip
18
on dial indicator spring
94
drops into notches (i.e., detents)
19
on the perimeter of disk
1
to indicate the start location in a particular cycle (e.g. wash). Mechanisms used for this purpose in other designs typically require a separate spring and follower to accomplish the same task. The configuration of dial indicator spring
94
allows it to disengage from disk
1
when the disk is engaged with cam followers
2
. This advantageously tends to prevent dial indicator spring
94
from influencing timing accuracy when programmer/timer
100
,
100
′ runs through a location with a detent
19
. Other known mechanisms used for this purpose generally do not disengage when the timer is running. When disk
1
is retracted from cam followers
2
, a cam-like surface
118
on dial indicator spring
94
serves to re-engage tip
18
with detent
19
upon movement of disk
1
axially towards tip
18
. In order to hold dial indicator spring
94
in place, a pocket
20
may be created in housing
50
A, into which dial indicator spring
94
is retained. In addition, a barb
21
may be formed on each leg of the dial indicator spring
94
to retain it in pocket
20
after being pressed into position.
In order to prevent fluids or other contaminants from entering programmer/timer
100
,
100
′ a two-piece, snap together hub
96
A,
96
B may be employed as shown in
FIGS. 18-19
. Hub components
96
A and
96
B are fastened together in any convenient manner, such as by use of conventional mutually engaging snap-type connectors
24
. As shown, connectors
24
include an engagement surface
124
that nominally prevents hub components from disengaging. Components
96
A and
96
B serve to sandwich a portion of housing
50
A between them. Shaft
22
then locks the snaps
24
preventing disassembly. Snaps
24
are sized and shaped with sufficient axial dimensions so that when fastened to component
96
A, they engage (at engagement surface
124
) flange-like portions
123
of component
96
A. Lip
23
of component
96
A is pressed into engagement with housing
50
A, acting as a seal, nominally preventing contaminants from entering the timer. Also, the tip
125
of each snap
24
advantageously seals opening
126
, into which a customer's customized dial pointer may be inserted.
Referring again to
FIG. 1
, motor
52
may be enclosed by housing
50
A,
50
B to provide a means of double insulating motor
52
to avoid having to ground it. An opening
25
may be provided for the motor coil terminal assembly to penetrate housing
50
B for field connection to a customers control wiring. An enclosed motor
52
may provide further advantages in that the field control wiring may be easily disconnected for the purpose of testing motor
52
on the assembled appliance. This tends to be difficult with currently manufactured timers.
It may be preferable to mount motor
52
such that the center distance between motor pinion
13
and gear
14
on the perimeter of disk
1
is fixed. Referring to
FIGS. 9-11
, a hook
26
, formed on the cover of motor
52
, is received by a slot
27
on plate assembly
70
,
70
′ which establishes the above mentioned center distance. Housing
50
A and
50
B secure the motor to prevent rotation about hook
26
and provide support.
FIGS. 12-13
show a top view of the timer assembly without and with motor
52
, respectively. Housing
50
A includes a pocket
33
for the mounting tab
35
of motor
52
to nest in. Pads
34
molded into housing
50
A prevent motor
52
from rocking.
FIG. 9
shows a boss
36
coming down from housing
50
B to trap motor mounting tab
35
. Another boss
37
holds motor
52
in place near hook
26
. One advantage of the refined mounting method is that it may enable simple assembly of motor
52
to the timer. Motor
52
drops into place and is retained when the housing
50
B is snapped onto the device.
Referring to
FIGS. 20-21
, the main bearing
28
for disk
1
may be molded into plate assembly
70
70
′, which may remove tolerance stack up between bearing
28
and the cam followers
2
. The relationship between bearing
28
and cam followers
2
is controlled by one tool, the insert mold. During the molding operation of follower plate
3
, main bearing
28
(which registers to disk
1
) and cam followers
2
are molded simultaneously, which tends to eliminate any dimensional variation that results in an off center condition between disk
1
and cam followers
2
. This molding operation, therefore, tends to advantageously reduce variation in timing accuracy from timer to timer.
Referring to
FIGS. 22A-22C
, a method of mounting the timer on a customer panel is shown. In this embodiment, housing
50
A includes four mounting feet
29
, a cantilever-like locking tab
30
, and at least two guideposts
31
. The mounting process may be thought of as including three steps. First, shaft
22
is inserted into a clearance hole
152
in panel
150
(shown in FIG.
22
C). Second, the programmer/timer
100
,
100
′ is moved such that mounting feet
29
drop into four holes
154
in panel
150
. Third, the programmer/timer
100
,
100
′ is moved further such that locking tab
30
locks into its corresponding hole
156
in panel
150
. Upon successfully mounting the timer, mounting feet
29
trap the metal panel in the undercut on the feet as shown in FIG.
23
. To remove programmer/timer
100
,
100
′, locking tab
32
is lifted from hole
156
in panel
150
and the timer is slid back until feet
29
are released from holes
154
.
Embodiments of this invention may be configured such that a user may only turn the appliance control knob in one direction to set programmer/timer
100
,
100
′ to the appropriate program. This feature is referred to as “single direction turn to set”.
FIGS. 24-26
illustrate the means by which the single direction turn to set feature is achieved. When disk
1
is retracted from cam followers
2
, a ratchet
40
on the inside of the disk hub
85
, mates with four rib-like spline
39
on shaft
22
. For the purpose of this discussion, only the ratcheted area on the inside of disk hub
85
is shown in
FIGS. 24 and 25
. Ratchet
40
allows shaft
22
to rotate freely when turned in one direction and engages shaft
22
when turned in the other direction.
FIG. 24
shows spline
39
engaging ratchet
40
. In order to prevent disk
1
from being turned in the wrong direction (which might occur assuming sufficient friction between shaft
22
and disk
1
) another ratchet
41
is also included on the outer ring of disk
1
. Referring now to
FIG. 26
, it is shown that ratchet
41
engages dial indicator spring
94
, preventing disk
1
from backwards rotation, and forcing the sliding action to occur between spline
39
and ratchet
40
. When a user rotates shaft
22
in the correct direction rib-like spline
39
engage ratchet
40
(as shown in
FIG. 25
) and rotate the disk. An advantage of this feature is that it allows the timer to be designed for either single direction turn to set or bi-directional turn to set with a simple change in an insert used in the disk mold.
The modifications to the various aspects of the present invention described above are merely exemplary. It is understood that other variations will readily occur to persons with ordinary skill in the art. All such modifications and variations are deemed to be within the scope and spirit of the present invention as defined by the accompanying claims.
Claims
- 1. An electromechanical programmer/timer comprising:a cam rotatably mounted about a control shaft and including a plurality of cam tracks thereon, said cam tracks having at least two working heights; a drive disposed in operable engagement with said cam, to selectively advance said cam; a plate assembly including a plurality of cam followers, a portion of said plate assembly being registered with a hub portion of said cam; a plurality of switches, each of said switches being configured for a cam having multiple working heights, wherein said switches are disposed for actuation by said cam followers; and wherein said cam is retractably mounted such that it may be retracted axially from said plate assembly, permitting rotation of said cam without causing actuation of said switches.
- 2. The electromechanical programmer/timer of claim 1, further comprising a motor disposed on a housing, said motor being disposed in operable engagement with said drive.
- 3. The electromechanical programmer/timer of claim 1 wherein said switches are configured to be open when said cam is retracted from said plate assembly.
- 4. The electromechanical programmer/timer of claim 1 further comprising at least one connector, said switches being in electrical contact with said connector.
- 5. The electromechanical programmer/timer of claim 1 further comprising a first connector and a second connector, at least one of said switches being in electrical contact with said first connector and at least one other of said switches being in electrical contact with said second connector.
- 6. The electromechanical programmer/timer of claim 5, comprising 14 switches, seven of said switches being in electrical contact with said first connector, the other seven of said switches being in electrical contact with said second connector.
- 7. The electromechanical programmer/timer of claim 1 wherein said drive includes a motor pinion operably connectable to a motor and operably engageable with a perimeter gear on said cam.
- 8. The electromechanical programmer/timer of claim 7 wherein said motor pinion is adapted to receive a driver insertable therein to facilitate external testing of said drive.
- 9. The electromechanical programmer/timer of claim 1 further comprising a detent spring for urging said cam into contact with said cam followers, said detent spring including a plurality of opposing cantilevers.
- 10. The electromechanical programmer/timer of claim 1 further comprising a dial indicator spring for providing tactile feedback to a user, said dial indicator spring including a follower tip which releasably engages notches on the perimeter of said cam.
- 11. The electromechanical programmer/timer of claim 10 wherein said dial indicator spring further includes a barb formed on each leg thereof.
- 12. The electromechanical programmer/timer of claim 2 further comprising a two-piece hub, said two-piece hub being fastened together about said control shaft, sandwiching a portion of said housing therebetween.
- 13. The electromechanical programmer/timer of claim 2 wherein said motor is enclosed by said housing to insulate said motor, said housing including an opening to receive a motor coil terminal assembly.
- 14. The electromechanical programmer/timer of claim 2 wherein said motor includes a hook on the cover thereof, said hook being receivable by a slot on said plate assembly.
- 15. The electromechanical programmer/timer of claim 1 further comprising a main bearing, said main bearing being molded into said plate assembly.
- 16. The electromechanical programmer/timer of claim 2 wherein said housing includes four angled feet, a cantilever-like locking tab and at least two posts for mounting said programmer/timer to a customer panel.
- 17. The electromechanical programmer/timer of claim 1, wherein said cam and said control shaft comprise means to provide a single direction turn-to-set feature.
- 18. The electromechanical programmer/timer of claim 17, wherein said means to provide a single direction turn-to-set feature includes the mating of a ratchet integral with an inner diameter of the cam with at least two rib-like splines integral with said control shaft.
- 19. The electromechanical programmer/timer of claim 1, wherein said cam includes a cam disk having a plurality of cam tracks disposed thereon, said cam tracks having at least two working heights.
- 20. An electromechanical programmer/timer comprising:a housing including a motor mounted thereon, said motor being enclosed by said housing, said housing further including an opening for motor coil terminal assembly to penetrate; a cam rotatably mounted about a control shaft and including a cam disk that includes a plurality of cam tracks thereon, said cam tracks having multiple heights; drive means including a motor pinion operably connected to said motor and operably engagable with a perimeter gear on said cam disk; a plate assembly including a plurality of cam followers and a main bearing molded thereon; a plurality of switches, each of said switches each including at least one cam follower and being configured for a cam having multiple working heights, each of said cam followers being disposed for actuation by contacting one of said plurality of cam tracks; wherein said cam is retractably mounted such that it may be retracted axially from said plate assembly, permitting rotation of said cam without causing actuation of said switches; and wherein said switches are configured to be open when said cam is retracted from said plate assembly.
- 21. A method for fabricating an electromechanical program timer, said method comprising:providing a housing including a motor mounted thereon; providing a cam rotatably mounted about a control shaft and including a plurality of cam tracks thereon, said cam tracks having at least two working heights; providing a drive operably connected to said motor and effectual for advancing said cam; providing a plate assembly including a plurality of cam followers, a portion of said plate assembly being registerable with a hub portion of said cam; providing a plurality of switches which are configured for a cam having multiple working heights, said switches being disposable for actuation by said cam followers wherein said cam is retractably mounted such that it may be retracted from plate assembly, permitting of said cam without causing actuation of said switches; and assembling said housing, said cam, said drive, said plate assembly and said plurality of switches with one another.
US Referenced Citations (20)