The present invention relates to an electromechanical control device, particularly for boats, suitable also for other means such as earthwork means and generally any other equipment requiring remote control of drive and operation means.
At present this kind of devices are used in boats, in order to set, for example, the operation condition of engines by control mechanisms, tipically levers, movable along a predetermined path and for a predetermined travel between two end limit stop positions, mechanically connected to mobile setting mechanisms of the engine operation conditions, such as a throttle, for example by means of a lever or flexible cables or tie rod system. Although highly reliable, these known devices have the drawback that may be difficult and hard to operate, especially if there is a great distance between control and user and in presence of multiple series-connected controls. Particularly in the case of flexible cables there can occur deformation of the cables that negatively affect control trasmission and will increase the required control efforts by operator. In order to overcome such drawbacks and in order to have a more flexible system, electric or flow dynamic systems have been introduced. An example of electronic device is disclosed in U.S. Pat. No. 6,587,765 to be considered an integral part of the present disclosure. The electric/electronic transmission system comprises a gearcase that operates communications between different boat mechanisms the communication links thereof being connected with the gearcase by means of bus links with a predetermined coding and signal transmitting protocol such as CAN. The gearcase interprets and recognises signals of different control mechanisms such as levers, buttons, or the like that are associated to electromechanical transducers and it produces control signals of an actuator connected to the setting mechanism. This easily allows to add to the system several units integrating with the current ones increasing the automation degree of operations. For example, with a suitable software and suitable interfaces it is possible to connect sensors of the engine operating conditions, course sensors, and others whose signals can be considered and suitably processed by the gearcase in order to produce compatible controls on the basis even of signals of these further units obviously advising or leaving a choice among options to the person steering the boat. Particularly it is possible to process together control signals of two engines in synchronism in order to keep automatically the same operation condition.
Systems of this type are more accurate in carrying out the control and require limited efforts by the user, but, because of their complexity have the greater mulfunction risk and thus the heavy drawback that the control could not be fed making the boat unmanageable in case of failures or in the absence of current. In order to overcome the drawback of reliability and in order to guarantee a precise control with limited efforts, the Italian patent IT01263481 to the owner of the present invention, is to be considered an integral part of the present description, it discloses a mixed electromechanical type system comprising a motor actuator for operating the setting mechanism the mechanical transmission being connected with the setting mechanism as well. This solution accomplishes both to guarantee a characteristic reliable operation of mechanical transmission systems and a precise control with limited efforts typical of electronic systems.
The aim of the present invention is a similar system of the electromechanical type allowing also to improve to some extent the current mechanical control systems such to work likewise the electronic systems without providing high costs for structural change of the system, such as replacing control mechanisms or providing complex wiring.
The invention attains the above aims with a control device, particularly for boats, which device comprises at least a control mechanism for setting the operation conditions of at least an engine and/or of other operating units, which control mechanism is movable along a predetermined path and for a predetermined travel between two end limit stop positions, at least means for setting the engine supply and/or operation parameters of said other operating units which setting means have at least a mobile setting mechanism, such as a throttle of a carburator, and which setting mechanism is connected by means of a mechanical transmission, such as a cable, a lever or tie rod system or the like, to the said at least one control mechanism so that a movement thereof causes a movement of the setting mechanism characterized in that in conjunction the system further has a movement and/or position sensor of the at least one control mechanism, which sensor produces electrical signals univocally correlated to the position and/or movement of said control mechanism, at least a motor actuator for working the setting mechanism, which motor actuator is connected to a control gearcase and which gearcase produces control signals of the motor actuator univocally correlated and corresponding to signals transmitted by the position and/or movement sensor, the motor actuator and the mechanical transmission being simultaneously connected to the setting mechanism. The sensor producing electrical signals univocally correlated to the position and/or movement of said control mechanism can be of any known type such as for example a potentiometer, a variable condenser or a Hall effect device.
According to a further aspect the system can be mounted on boats having control mechanism of the mixed type that is with movement and/or position sensors of control mechanisms of the axial type that is directly associated to the control mechanism of the type described in U.S. Pat. No. 6,587,765 and/or of the serial type that is made of movement and/or position sensors inside a transmission insert namely a mobile connecting member to be inserted in series to the mechanical transmission. The control gearcase processes only signals of movement and/or position sensors of the control mechanism directly associated to the control mechanism or only signals of movement and/or position sensors of the mobile connecting member or in parallel both signals of movement and/or position sensors of the control mechanism directly associated to the control mechanism and of movement and/or position sensors of the mobile connecting member. That allows the greatest flexibility of the installation and for selecting the control mechanisms, tipically levers, as well as of the control and command methods that can be used.
According to a further aspect the control gearcase has hardware or software comparators of movement and/or position sensor signals of the control mechanism directly associated to the control mechanism and of movement and/or position sensor signals of the mobile connecting member and means indicating error or alarm in case of non-correspondence between said signals of the movement and/or position sensors of the control mechanism directly associated to the control mechanism and of the movement and/or position sensors of the mobile connecting member.
The reliability of the electromechanical connection is guaranteed by an automatic joint for engaging and disengaging the mechanical transmission and/or the motor actuator to the setting mechanism, which joint engages and disengages in an alternative way the mechanical transmission and/or the motor actuator one with respect to the other to the setting mechanisms.
According to a further aspect the system can have two control mechanisms, tipically levers, for controlling two engines or for controlling the supply and for controlling the reversing gear of a single engine. Hence, in sea engines, the forward, reverse and idle gear conditions are guaranteed by mechanical devices called reversing gears. These can be directly controlled by a particular control lever or by the same control lever of the engine supply constituting a so called single-lever system. In this case the control station is composed of a single lever with a neutral central position and forward and reverse gear engagement with a first movement in one direction or in the opposite one of said lever and forward and reverse acceleration with a further movement of the lever. Thus by using two or more levers of this type two or more engines can be correspondingly controlled.
According to a further aspect the invention provides at least two control stations connected in such a way to control setting mechanisms of at least one engine, each of which stations is composed of at least a control mechanism mechanically connected to at least a motor electromechanical actuator.
It is possbile to provide for each control mechanism of each station a separate electromechanical actuator.
When more than one engine is provided, for example two engines, in each station it is possibile to provide a control mechanism for setting means of each engine, to each setting mechanism being associated a corresponding actuator.
In a system with at least two or more control stations the control mechanisms of each station or only those of a station sub-group or only of one of the control stations may be provided in conjunction with a movement and/or position sensor of the at least one control mechanism, which sensor produces electrical signals univocally correlated to the position and/or movement of said control mechanism that can be of the type that is directly connected to the control mechanism and/or alternatively or in conjunction with said direct sensor it can be composed of an interposing unit between two portions of the mechanical transmission in the same way as disclosed above.
In a particular embodiment, the control mechanisms of the two or more different stations are connected in series one with respect to the other by a mechanical transmission, such as a cable or the like, to the setting mechanisms of the corresponding engine, whereas movement and/or position sensors of control mechanisms can be connected in series or in parallel to the control gearcase of the electromechanical actuator of actuating mechanisms and/or directly to the electromechanical actuators.
In this way it is possible to make complex systems composed of several control stations with any combination of sensor type.
Particularly it is possible to provide a more simple system where position sensors are esclusively arranged at the only station nearest the load or a more complex system provided with a sensor, on axis or in series, for each control mechanism of each station.
Some examples of preferred arrangements comprising several stations are object of the following description however are not intended to be limitative of the general claimed principle.
The invention relates also to a method for making an electromechanical control system, particularly for boats provided with mechanical control systems, constiting of the following steps:
It is to be noted that the characteristics individually disclosed can be provided in any arrangement one with respect to the other even apart from the individual specific embodiments.
The invention has further improvements that are object of the subclaims.
Characteristics of the invention will appear more clearly from the following description of some non limitative embodiments shown in the annexed figures in which:
Referring to
Still referring to
Referring to
The bodies of levers 305, 405 surround a spiral spring 505 provided with opposed ends faced outwards 605, 705. By 805 there is shown the driving shaft of a geared motor, not indicated in the drawings and of known construction, which is tightly widened by said spring 505 so that there is a strong friction and a good adhesion between the shaft and the unstressed spring thus making an automatic joint for engaging and disengaging the mechanical transmission and/or the motor actuator. Hence, when the engine is driven, the shaft 805 rotates the spring 505 tightly coiled thereon, whose tip 605, in the case of clockwise rotation, 705 in the opposite case, pushes on the body of the driven lever 405, causing its rotation. If the engine can't work because of a failure of the electrical/electronic system, as a consequence of a mechanical control the control lever 105 pushes with its body 305 against the tip of the spring 605, or 505, in opposite direction of its winding. That causes a widening of the spring 505 that is no longer winded on the shaft 805 and can freely rotate. This free rotation of the spring 505 causes a push against the body of the driven lever 405, causing a rotation. With the action stopped on the control cable 4, the control lever 105 stops rotating so that the spring 505 no longer stressed restores its original adhesion condition on the shaft 805 thus disengaging the mechanical transmission and engaging the motor actuator.
In this example the gearcase arranged inside sensor 3′ is responsible only of feeding, according to the predetermined protocol, for example of the CAN type, the position data of the lever 101′ to the gearcase arranged in sensor 3 working for controlling both actuators on the basis of such position signal of the lever 101′ and of the one relative to lever 101 detected by the potentiometer 203 inside sensor 3.
According to a further aspect, the system with a single control station 1 of
According to a further aspect, as shown in
Still referring to
The invention is not limited to the embodiments shown and disclosed above, but it can be changed without departing from the above principle and claimed hereinafter.
Number | Date | Country | Kind |
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SV2003A000048 | Dec 2003 | IT | national |