1. Field of the Invention
The present invention relates to an electromechanical keeper for use with a slam-action latch.
2. Description of the Prior Art
Slam-action latches are used to releasably secure panels, covers, doors, electronic modules, and the like to other structures such as compartments, containers, door frames, other panels, frames, racks, etc. Slam-action latch as used herein refers to any type of latch having a pawl biased toward the closed or extended position. When, for example, a door to which the slam-action latch is mounted is slammed shut, the pawl is automatically moved to the retracted or open position by contact with a keeper or doorframe to allow the door to move to the fully closed position. Once the door is in the fully closed position the pawl returns to the closed or extended position to engage a keeper or door frame and thereby secure the door in the fully closed position. Hence the term slam-action latch.
Although keepers for use with slam-action latches are known in the art, none offers the advantages of the present invention. The advantages of the present invention will be apparent from the attached description and drawings.
The present invention is directed to an electromechanical keeper for use with a slam-action latch. Furthermore, the electromechanical keeper of the present invention is adapted to be surface-mountable such that it can be mounted to the surface of a doorframe without requiring a recess in the doorframe and with little or no preparation of the surface to which the electromagnetic keeper of the present invention is to be mounted.
Similar reference characters denote corresponding features consistently throughout the attached drawings.
Slam-action latches are latches that have pawls that automatically move to allow closing of a door or the like and that automatically move to a closed position behind a keeper or the like to secure the door in the closed condition. All these actions are accomplished as a result of slamming the door shut, hence the term “slam-action” latch. Examples of slam-action latches are disclosed in U.S. Pat. No. 4,978,152, the entire disclosure of which is incorporated herein by reference.
In the illustrative installation shown in the figures, the present invention is an electromechanical keeper 100 for use with a slam-action latch 102. The slam-action latch 102 is installed to the door 104 and the keeper 100 is installed to the doorframe 106. The keeper 100 includes a solenoid 112, a catch member 108, a base plate 114, a compression spring 116, a torsion spring 118 and a pivot pin 120. The catch member 108 is roughly in the shape of a rectangular parallelepiped having an elongated cylinder joined to one of its longer sides with the longitudinal axes of the rectangular parallelepiped and the elongated cylinder being parallel. The rectangular parallelepiped forms the pawl-engaging portion 109 of the catch member 108. In the closed position, the catch 108 interferes with the latch pawl 110, causing the latch pawl 110 to automatically move to allow closing of the door and to automatically move to a closed position behind the pawl-engaging portion 109, as the door 104 is slammed shut. Thus, the door can be secured in the closed position.
The portion 111 of the catch member 108 that is formed by the elongated cylinder has a longitudinal bore 131. The base plate 114 has a pair of pillars 132 and 134 that are spaced apart from one another. Each of the pillars 132 and 134 has a first bore 136 and 138, respectively. The bores 136 and 138 are in alignment with one another. The catch member 108 fits between the pillars 132 and 134 such that the bore 131 is in alignment with the bores 136 and 138. The pivot pin 120 is positioned through the bore 131 with its ends supported by the bores 136 and 138 such that the pivot pin 120 pivotally supports the catch member 108. The portion 111 of the catch member 108 is longer than the portion 109 of the catch member 108, thereby forming the cylindrical projection 140. The projection 140 is designed to accommodate the torsion spring 118, such that the coils of the torsion spring 118 are positioned around the projection 140. One arm 142 of the torsion spring 118 is positioned in a notch 144 of the catch member 108. The second arm 146 of the torsion spring 118 is positioned in the angle between the pillar 134 and the flat plate portion 148 of the base plate 114. The torsion spring 118 biases the catch member 108 toward the closed position shown in
The catch member 108 also has a second projection 150 that abuts the pillar 132 when the catch member 108 is in the closed position. The interference between the projection 150 and the pillar 132 prevents the catch member 108 from over-rotating or overshooting the closed position as the catch member 108 rotates from the open position toward the closed position.
The pillar 132 has a second bore 152 that is parallel to, but spaced apart from, the first bore 136. The bore 152 is in alignment with a cavity or bore 124 in the catch member 108 when the catch member 108 is in the closed position.
The base plate 114 includes a structure 156 that is adapted for attachment or mounting of the solenoid 112 to the base plate 114. In the illustrated embodiment the mounting structure 156 includes a pair of parallel flanges 158 and 160 that project perpendicularly from the surface of the flat plate portion 148 of the base plate 114. The mounting structure 156 also includes a raised platform 162 positioned between the flanges 158 and 160.
The solenoid 112 includes a solenoid body 154, that houses the magnetic coils of the solenoid 112, and a solenoid shaft 122 that can reciprocate linearly relative to the solenoid body 154. The operation of the solenoid 112 is well known and is not discussed herein in detail. When the solenoid 112 is energized the solenoid shaft 122 linearly moves relative to the solenoid body 154 from an extended position to a retracted position. The solenoid shaft 122 includes an annular flange 164. The compression spring 116 is provided intermediate the flange 164 and the solenoid body 154 and acts to bias the solenoid shaft 122 toward the extended position.
The solenoid shaft 122 may be of one-piece construction or the shaft 122 may be built up from two or more pieces that are joined together so that they move as a single unit in operation.
The solenoid body 154 is positioned between the flanges 158 and 160 and securely attached to the base plate 114 such that the solenoid body 154 remains securely in place relative to the base plate 114 during operation of the electromechanical keeper 100. With the solenoid body 154 secured to the base plate 114, the solenoid shaft 122 will be in alignment with the bore 152. Furthermore, the solenoid shaft 122 will be in alignment with the cavity 124 when the catch member 108 is in the closed position.
The extended and retracted positions of the solenoid shaft 122 correspond to the open and closed positions of the solenoid shaft 122, respectively. When the catch member 108 is in the closed position and the solenoid shaft 122 is in the closed position, the solenoid shaft 122 engages cavity 124 and thereby prevents any rotational or pivotal movement of the catch member 108. When the solenoid 112 is energized the solenoid shaft 122 is retracted to the open or retracted position. The solenoid shaft 122 is completely withdrawn from the cavity 124 when the solenoid shaft 122 is in the open position, and the catch member 108 can rotate toward the open position of the catch member 108 that is illustrated in
The catch member 108 also has an extension 174 that has a surface that is flush with the opening of the cavity 124. The extension 174 functions to keep the solenoid shaft 122 in the retracted or open position when the catch member 108 is out of its closed position. This arrangement prevents the solenoid shaft 122 from moving to its closed or extended position before the catch member 108 is back in its closed position. Thus the extension 174 prevents the solenoid shaft 122 from interfering with the pivotal movement of the catch member 108 back to its closed position.
As is readily apparent from
In the illustrated embodiment, the electromechanical keeper 100 is provided with an RJ12 receptacle 166 for the connection of the power and/or control signal lines using a matching RJ12 jack (similar to a telephone jack and not shown). The appropriate conductors within the receptacle 166 are connected to the solenoid 112 by wires (not shown) to thereby provide power and/or control signals to the solenoid 112. The receptacle 166 is attached to the flat plate portion 148 of the base plate 114 with the solenoid body 154 positioned intermediate the receptacle 166 and the pillar 132.
The base plate 114 is adapted to be surface-mountable to any flat surface with little or no preparation of the surface and without a need to provide a recess or cavity in the surface. For example, the base plate 114 can be mounted to the underlying surface by using adhesives, by welding, by soldering or brazing, or by using fasteners such as screws, nuts and bolts, or rivets. In the illustrated embodiment, the flat plate portion 148 of the base plate 114 is provided with mounting holes 168. In the illustrated embodiment, the base plate 114 is mounted to the flat inner side 170 of the doorframe 106. The only surface preparation required is to drill holes in the side 170 of doorframe 106 that correspond to the mounting holes 168. Some of the mounting holes 168 are elongated or are in the form of slots to allow some degree of positional adjustment for the base plate 114 once the holes in the side 170 of the doorframe 106 are drilled.
In addition, the electromechanical keeper 100 is provided with a protective cover 172 that is best illustrated in
The operation of the electromechanical keeper 100 will now be described with the door 104 closed and with the solenoid 112 not energized. The electromechanical keeper 100 will be mounted to the doorframe 106 as illustrated in
To unlock the door 104 electrically, the solenoid 112 is energized, which causes the solenoid shaft 122 to be retracted from the cavity 124. The catch member 108 can now rotate or pivot about pin 120. Even with the solenoid shaft 122 retracted, due to the force of the torsion spring 118, the catch member 108 will not rotate to its open position and the door 104 will remain closed. However, if the door 104 is pulled with sufficient force to overcome the force of the torsion spring 118 while the solenoid 112 is energized, the catch member 108 will rotate out of engagement with the latch pawl 110 and the door will open. When the catch member 108 is rotated out of engagement with the latch pawl 110, the catch member 108 will be in the open position illustrated best in
In one illustrative embodiment, the solenoid 112 is operated with a 25% duty cycle such that the solenoid is energized for 10 seconds to allow the door to be opened and then the solenoid is not energized again within the next 30 seconds. This method of operation prevents the solenoid 112 from overheating.
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It is to be understood that the present invention is not limited to the embodiments disclosed above, but includes any and all embodiments within the scope of the appended claims.
This application claims the benefit of the priority of U.S. Provisional Patent Application Ser. No. 60/372,482, filed on Apr. 14, 2002 and U.S. Provisional Patent Application Ser. No. 60/452,653, filed on Mar. 6, 2003. The entire disclosures of both these applications are incorporated herein by reference.
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Number | Date | Country | |
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Number | Date | Country | |
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