1. Field of the Invention
The present invention relates to an electromechanical latching system for releasably securing a first member, such as a door or the like, relative to a second member.
2. Description of the Prior Art
Latching systems are used to releasably secure panels, covers, doors, electronic modules, and the like to other structures such as compartments, cabinets, containers, doorframes, other panels, frames, racks, etc. Although latching systems are known in the art, none offers the advantages of the present invention. The advantages of the present invention will be apparent from the attached description and drawings.
The present invention is directed to an electromechanical latching system for locking a cabinet door and the like. The latching system includes a motor drive that may include a gearbox. The motor drive selectively rotates a screw. In one embodiment, the screw engages a threaded opening of a pawl and the screw is used to pull up the pawl against, for example, a doorframe to secure, for example, a door against the doorframe. In another embodiment, the screw engages a threaded opening of an actuating arm such that rotation of the screw linearly moves the actuating arm along the length of the screw. The actuating arm engages an operating rod that operates one or more pawl assemblies to engage or disengage respective keepers.
Similar reference characters denote corresponding features consistently throughout the attached drawings.
Referring to
In the illustrative embodiment the latch 100 is used to secure the door 102 against a doorframe 104. The latch includes a housing 106 that supports the threaded shaft or screw 108 such that the screw 108 is free to rotate about its own longitudinal axis. In the illustrated embodiment the housing 106 has a cylindrical portion 105 and an end wall 107. The latch has a pawl 110 that is supported by the screw 108. The pawl 110 has a threaded hole that is engaged by the threads of the screw 108 such that when the pawl is prevented from rotation, the rotation of the screw will move the pawl 110 in the direction of the longitudinal axis of the screw 108. The pawl 110 has a distal end 112 adapted to engage a doorframe or a keeper fixed to the doorframe to hold the door closed when the pawl and door are in the closed position. The distal end 112 passes to the exterior of the housing 106 through an L-shaped slot 114 in the housing wall. The L-shaped slot 114 has a longitudinal portion and a transverse portion. When the pawl 110 is in the longitudinal portion of the slot 114, the pawl moves parallel to the longitudinal axis of the screw 108 in response to the rotation of the screw 108. Note that depending upon the direction of the rotation of the screw 108, one of the edges of the longitudinal portion of the slot 114 acts on the pawl 110 to prevent the rotation of the pawl 110 as the pawl 110 moves parallel to the longitudinal axis of the screw 108 in response to the rotation of the screw 108. When the pawl 110 is in the transverse portion of the slot 114, the pawl moves rotationally about the longitudinal axis of the screw 108 in response to the rotation of the screw 108.
As an alternative to the L-shaped slot 114, a cutout having roughly uniform width throughout its length, the length being the dimension parallel to the longitudinal axis of the screw 108, can be provided in the wall of the housing 106. In such a case, a compression coil spring may be provided between the housing and the pawl and around the screw 108. The spring would enhance the frictional force between the threads of the screw 108 and the pawl 110 such that the pawl will rotate with the screw when the pawl is not abutting a side of the cutout that is parallel to the longitudinal axis of the screw 108.
In the open position (shown in
The latch 100 also includes a gearbox 120 and motor 122. Motor shaft 124 is connected to the input end of the reducing speed (also known as increasing torque) gearbox 120. Latch screw 108 is connected to the output end of the gearbox 120. Main components of latch are housing 106, screw 108, female threaded pawl 110 and four pins 126, 128, 130, and 132. Two pins 126 and 128 are attached to the either end of the threaded portion of the screw 108 inside the housing in such a way that the longitudinal axis of each pin is perpendicular to the longitudinal axis of the screw 108. Other two pins 130, 132 are attached to the pawl, one on each flat side. Here pins 130 and 132 are parallel to the longitudinal axis of the screw 108. Housing has an L-shaped slot 114 to guide the pawl travel.
Assume that latch is in released position (door open) and pawl is in the corner of the transverse slot portion 116 distal from the longitudinal slot portion 118 as shown in
This arrangement provides a single point contact at either limit of the travel of the pawl 110 for stopping the rotation of the screw 108 and the movement of the pawl 110. By providing a single point contact for stopping the rotation of the screw 108 and the movement of the pawl 110, jamming of the pawl 110 at either limit of its travel is prevented without resorting to expensive feedback control systems to control the movement of the pawl 110.
Depending on the motor size this latch can generate substantial force. For demonstrated size of the latch 25 to 250 lbs force at the pawl contact point is easily attainable. Here door compression or release takes place only during energized condition. Energized time has to be minimized to prevent over-heating of the motor. A numeric keypad 134 may be used by a user to energize the motors 122 with the user selected polarity such that unauthorized access through the door is prevented.
In the illustrated embodiment, a protective cover 136 is provided that encloses the housing 106, motor 122, and the gearbox 120. The cover 136 also has an L-shaped slot 138 that provides clearance for the movement of the pawl 110. Either of the slots 114 and 138 can provide for the control of the motion of the pawl 110, provided the material of the cover 136 has enough wear resistance and toughness to meet the duty requirements of the latch 100.
Referring to
Referring to
In the illustrative embodiment, the latch 200 is used to secure the door 202 against a doorframe 204. The latch includes a housing 206 that supports the threaded shaft or screw 208 such that the screw 208 is free to rotate about its own longitudinal axis. In the illustrated embodiment the housing 206 has a cylindrical portion 205 and an end wall 207. The latch has a pawl 210 that is supported by the screw 208. The pawl 210 has a threaded hole that is engaged by the threads of the screw 208 such that when the pawl is prevented from rotation, the rotation of the screw will move the pawl 210 in the direction of the longitudinal axis of the screw 208. The pawl 210 has a distal end 212 adapted to engage a door 202 or a keeper 201 fixed to the door to hold the door closed when the pawl and door are in the closed position. The distal end 212 passes to the exterior of the housing 206 through an L-shaped slot 214 in the housing wall. The L-shaped slot 214 has a longitudinal portion 218 and a transverse portion 216. When the pawl 210 is in the longitudinal portion 218 of the slot 214, the pawl moves parallel to the longitudinal axis of the screw 208 in response to the rotation of the screw 208. When the pawl 210 is in the transverse portion 216 of the slot 214, the pawl moves rotationally about the longitudinal axis of the screw 208 in response to the rotation of the screw 208.
As an alternative to the L-shaped slot 214, a cutout having roughly uniform width throughout its length, the length being the dimension parallel to the longitudinal axis of the screw 208, can be provided in the wall of the housing 206. In such a case, a compression coil spring may be provided between the housing and the pawl and around the screw 208. The spring would enhance the frictional force between the threads of the screw 208 and the pawl 210 such that the pawl will rotate with the screw when the pawl is not abutting a side of the cutout that is parallel to the longitudinal axis of the screw 208.
In the open position (shown in
The latch 200 also includes a gearbox 220 and motor 222. Motor shaft 224 is connected to the input end of the reducing speed (also known as increasing torque) gearbox 220. Latch screw 208 is connected to the output end of the gearbox 220. Main components of latch are housing 206, screw 208, female threaded pawl 210 that is essentially identical to the pawl 110 and four pins 226, 228, 230, and 232. The two pins 226 and 228 are attached to the either end of the threaded portion of the screw 208 inside the housing in such a way that the longitudinal axis of each pin is perpendicular to the longitudinal axis of the screw 208. The other two pins 230, 232 are attached to the pawl 210, one on each flat side. Here pins 230 and 232 are parallel to the longitudinal axis of the screw 208. The housing has an L-shaped slot 214 to guide the pawl travel.
Assume that latch is in released position (door open) and pawl is in the corner of the transverse slot portion 116 distal from the longitudinal slot portion 118 as shown in
This arrangement provides a single point contact at either limit of the travel of the pawl 210 for stopping the rotation of the screw 208 and the movement of the pawl 210. By providing a single point contact for stopping the rotation of the screw 208 and the movement of the pawl 210, jamming of the pawl 210 at either limit of its travel is prevented without resorting to expensive feedback control systems to control the movement of the pawl 210.
Depending on the motor size this latch can generate substantial force. For demonstrated size of the latch 25 to 250 lbs force at the pawl contact point is easily attainable. Here door compression or release takes place only during energized condition. Energized time has to be minimized to prevent over-heating of the motor. As with the latch 100, the numeric keypad 134 may be used by a user to energize the motors 222 with the user selected polarity such that unauthorized access through the door is prevented.
In the illustrated embodiment, a protective cover 236 is provided that encloses the housing 206, motor 222, and the gearbox 220. The cover 236 also has an L-shaped slot 238 that provides clearance for the movement of the pawl 210. Either of the slots 214 and 238 can provide for the control of the motion of the pawl 210, provided the material of the cover 236 has enough wear resistance and toughness to meet the duty requirements of the latch 200.
Referring to
The operating rod 308 is operationally linked to at least one pawl assembly 310. The pawl assemblies 310 are supported by the cabinet or doorframe 316. With the operating rod 308 in the retracted position, the pawl 311 of each pawl assembly 310 is in the open position shown in
As the polarity of the current supplied to the motor 302 is reversed, the motor 302 causes the screw 318 to rotate in a direction opposite to the direction of rotation of the screw during the locking operation described above. As the screw 318 rotates in this reverse direction, the actuating arm 320 and consequently the operating rod 308 move to the retracted position. As the operating rod 308 moves to the retracted position, the pawls 311 once again move to their open positions illustrated in
The pawl assemblies 310 are known and will only be described briefly herein. The actuating mechanism 306 includes a housing 326 that supports the threaded shaft or screw 318 such that the screw 318 can rotate about its own longitudinal axis. The actuating mechanism 306 also has an actuating arm 320 that is supported by the screw 318. The arm 320 has a threaded hole that is engaged by the threads of the screw 318 such that when the arm 320 is prevented from rotation, the rotation of the screw 318 will move the arm 320 in the direction of the longitudinal axis of the screw 318. The arm 320 is adapted to engage the operating rod 308, for example, by being positioned to extend through a hole in the operating rod 308 such that the operating rod 308 will move in response to the movement of the actuating arm 320. The actuating arm 320 extends to the exterior of the housing 326 through an elongated slot 328 in the housing wall. Either the slot 328 or the slot 330 in the doorframe 316 can serve to prevent rotation of the actuating arm 320 so that the actuating arm 320 moves along the longitudinal axis of the screw 318 as the screw 318 rotates. The motor 302 drives the screw 318 via the gearbox 304. The gearbox 304 is preferably of the reducing speed (also known as increasing torque) type so as to allow the use of a smaller and lighter motor operating at higher speed.
Each pawl assembly 310 includes rod guide shell 332, a rod guide insert 334 and a pawl 311. The pawl 311 is pivotally attached to the operating rod 308 such that the pawl 311 translates with the operating rod 308 while being capable of moving pivotally relative to the operating rod 308. In the illustrated example, the pawl 311 is pivotally attached to the operating rod 308 by placing a cylindrical pin 336 through holes in the pawl 311 that are in registry with a hole in a pillow block 338 that is attached to the operating rod 308. The rod guide insert 334 is secured in place inside the rod guide shell 332 and provides at least one cam track 340. In the illustrated embodiment a pair of opposing cam tracks 340 are provided to more evenly distribute the loads applied to the pawl 311 while the door 314 is held in the closed position and during compression of the gasket 322. As an alternative, the cam tracks 340 may be provided integrally with the rod guide shell 332. A cam follower pin 342 passes through the pawl 311 and rides along the cam tracks 340. The rod guide shell 332 is attached to the doorframe 316 and helps to guide the operating rod 308 in its sliding movement. The cam tracks 340 are sloped so that they run closer to the base of the rod guide shell 332 with decreasing distance from the forward end 344 of the rod guide shell. The base of the rod guide shell 332 is that portion of the rod guide shell 332 that is adjacent the doorframe 316. With this arrangement of the cam tracks 340, as the pawl 311 moves up behind the roller 315 of the keeper 312 the cam tracks 340 cooperate with the cam follower pin 342 to draw the tip 346 of the pawl 311 toward the doorframe 316 and thus provide a compressive force between the door 314 and the doorframe 316 in the closed configuration.
A numeric keypad (not shown) may use to prevent unauthorized access through the door 314. By entering the proper combination using the numeric keypad, a user can cause electric power to be supplied to the motor 302 via power cable 324 with a polarity which moves the operating rod 308 to the retracted position, thus allowing the door 314 to be opened. By shutting the door 314 and entering a proper command via the keypad, the polarity of the current supply to the motor 302 is reversed to thereby effect locking of the door 314.
Referring to
The latching system 400 includes a motor 402, a gearbox 404, an actuating mechanism 406, operating rod 308, pawl assemblies 310, and keepers 312. The keepers 312 are attached to the door 314. The motor 402, the gearbox 404, and the actuating mechanism 406 are supported by the doorframe or cabinet 316. With both latching systems 300 and 400 it is possible to reverse the positions of the keepers and of the motor, gearbox, and actuating mechanism. In other words, it is possible to install the motor, gearbox, and actuating mechanism on the door and to install the keepers on the doorframe or cabinet. The actuating mechanism 406 includes a threaded rod or screw 418 and an actuating arm 420. The actuating arm 420 includes a nut 421 that has a threaded central opening 423 and is threadably engaged to the screw 418 such that the nut 421 moves along the length of the screw 418 as the screw 418 rotates. The nut 421 also has a lateral projection or boss 425 that is provided with a threaded hole 427. The actuating arm 420 also includes a bolt or screw 450 that has a threaded shaft 452 that is threadably engaged to the threaded hole 427. With this arrangement, the actuating arm 420 as a whole moves along the length of the screw 418 as the screw 418 rotates. The bolt 450 acts to engage the operating rod 308 as is described herein below. The operating rod 308 moves slidably between retracted and extended positions relative to the cabinet 316. The operating rod 308 moves to its extended position shown in
The operating rod 308 is operationally linked to at least one pawl assembly 310. The pawl assemblies 310 are supported by the cabinet or doorframe 316. With the operating rod 308 in the retracted position, the pawl 311 of each pawl assembly 310 is in the open position shown in
As the polarity of the current supplied to the motor 402 is reversed, the motor 402 causes the screw 418 to rotate in a direction opposite to the direction of rotation of the screw during the locking operation described above. As the screw 418 rotates in this reverse direction, the actuating arm 420 and consequently the operating rod 308 move to the retracted position. As the operating rod 308 moves to the retracted position, the pawls 311 once again move to their open positions illustrated in
The pawl assemblies 310 are known and will only be described briefly herein. The actuating mechanism 406 includes a housing 426 that supports the threaded shaft or screw 418 such that the screw 418 can rotate about its own longitudinal axis. The actuating mechanism 406 also has an actuating arm 420. The actuating arm 420 includes a nut 421 and a bolt or screw 450. The nut 421 that has a threaded central opening 423 and is threadably engaged to the screw 418 such that the nut 421 moves along the length of the screw 418 as the screw 418 rotates. The nut 421 also has a lateral projection or boss 425 that is provided with a threaded hole 427. The bolt or screw 450 has a threaded shaft 452 that is threadably engaged to the threaded hole 427. With this arrangement, the actuating arm 420 as a whole moves along the length of the screw 418, i.e. in the direction of the longitudinal axis of the screw 418, as the screw 418 rotates when the arm 420 itself is prevented from rotation. Thus, the actuating arm 420 can be considered as having a threaded hole that is engaged by the threads of the screw 418 such that when the arm 420 is prevented from rotation, the rotation of the screw 418 will move the arm 420 in the direction of the longitudinal axis of the screw 418.
The arm 420 is adapted to engage the operating rod 308. In the illustrated example, the bolt 450 engages the operating rod 308 by being positioned to extend through a hole 354 in the operating rod 308 such that the operating rod 308 will move in response to the movement of the actuating arm 420. The operating rod 308 will move linearly together with the actuating arm 420, in a direction parallel to the longitudinal axis of the screw 418, as the actuating arm 420 moves along the length of the screw 418. The actuating arm 420 extends to the exterior of the housing 426 through an elongated slot 428 in the housing wall. More specifically, in the illustrated example it is the bolt 450 that extends to the exterior of the housing 426 through the elongated slot 428. Either the slot 428 or the slot 330 in the doorframe 316 can serve to prevent rotation of the actuating arm 420 so that the actuating arm 420 moves along the longitudinal axis of the screw 418 as the screw 418 rotates. The motor 402 drives the screw 418 via the gearbox 404. The gearbox 404 is preferably of the reducing speed (also known as increasing torque) type so as to allow the use of a smaller and lighter motor operating at higher speed.
In the illustrated example of
It should be noted that alternative designs may be used for the end portions 460 and 464. For example, the end portions 460 and 464 may be provided with holes or bores that are engaged by the set screws 478 and 480. As a further alternative, the end portions 460 and 464 may be circular in cross section and with the set screws 478 and 480 frictionally engaging the end portions 460 and 464. As yet another alternative, the end portions 460 and 464 may have flat surfaces for engagement by the set screws 478 and 480, that are defined by chords smaller than the diameter of the circle partly defining the perimeter of the cross sections of the end portions 460 and 464.
The latching systems 300 and 400 also include four pins 482, 484, 486, and 488. Two pins 482 and 484 are attached to the screw 318 or 418 near either end of the threaded portion of the screw 318 or 418. The longitudinal axis of each of the pins 482 and 484 is perpendicular to the longitudinal axis of the screw 318 or 418. The other two pins 486, 488 are attached to the actuating arm 320 or 420 and project from opposite sides of the actuating arm 320 or 420 in a direction parallel to the longitudinal axis of the screw 318 or 418. The pins 482, 484, 486, and 488 act to stop the movement of the actuating arm 320 or 420 at either limit of the travel of the actuating arm 320 or 420. As illustrated in
Each pawl assembly 310 includes rod guide shell 332, a rod guide insert 334 and a pawl 311. The pawl 311 is pivotally attached to the operating rod 308 such that the pawl 311 translates with the operating rod 308 while being capable of moving pivotally relative to the operating rod 308. In the illustrated example, the pawl 311 is pivotally attached to the operating rod 308 by placing a cylindrical pin 336 through holes in the pawl 311 that are in registry with a hole in a pillow block 338 that is attached to the operating rod 308. The rod guide insert 334 is secured in place inside the rod guide shell 332 and provides at least one cam track 340. In the illustrated embodiment, a pair of opposing cam tracks 340 are provided to more evenly distribute the loads applied to the pawl 311 while the door 314 is held in the closed position and during compression of the gasket 322. As an alternative, the cam tracks 340 may be provided integrally with the rod guide shell 332. A cam follower pin 342 passes through the pawl 311 and rides along the cam tracks 340. The rod guide shell 332 is attached to the doorframe 316 and helps to guide the operating rod 308 in its sliding movement. The cam tracks 340 are sloped so that they run closer to the base of the rod guide shell 332 with decreasing distance from the forward end 344 of the rod guide shell. The base of the rod guide shell 332 is that portion of the rod guide shell 332 that is adjacent the doorframe 316. With this arrangement of the cam tracks 340, as the pawl 311 moves up behind the roller 315 of the keeper 312 the cam tracks 340 cooperate with the cam follower pin 342 to draw the tip 346 of the pawl 311 toward the doorframe 316 and thus provide a compressive force between the door 314 and the doorframe 316 in the closed configuration.
A numeric keypad (not shown) may use to prevent unauthorized access through the door 314. By entering the proper combination using the numeric keypad, a user can cause electric power to be supplied to the motor 402 via wires 424 and 419 with a polarity which moves the operating rod 308 to the retracted position, thus allowing the door 314 to be opened. By shutting the door 314 and entering a proper command via the keypad, the polarity of the current supply to the motor 402 is reversed to thereby effect locking of the door 314.
It is to be understood that the present invention is not limited to the embodiments disclosed above, but includes any and all embodiments within the scope of the appended claims.
This application claims the benefit of the priority of U.S. Provisional Patent Application Ser. No. 60/372,481 filed on Apr. 14, 2002, U.S. Provisional Patent Application Ser. No. 60/405,260, filed on Aug. 21, 2002, and U.S. Provisional Patent Application Ser. No. 60/460,368 filed on Apr. 4, 2003.
Number | Name | Date | Kind |
---|---|---|---|
1592696 | Heyer | Jul 1926 | A |
2860904 | Barry et al. | Nov 1958 | A |
3277736 | Goodman | Oct 1966 | A |
3302964 | Barry | Feb 1967 | A |
3402958 | Barry | Sep 1968 | A |
4472846 | Volk et al. | Sep 1984 | A |
4552001 | Roop | Nov 1985 | A |
4583775 | Bisbing | Apr 1986 | A |
4672858 | Langowski | Jun 1987 | A |
4796930 | Baynes | Jan 1989 | A |
4899561 | Myers | Feb 1990 | A |
4927286 | Hobluigie et al. | May 1990 | A |
5022243 | Embry et al. | Jun 1991 | A |
5037145 | Wilkes | Aug 1991 | A |
5134731 | Quintile et al. | Aug 1992 | A |
5269161 | Stillwagon | Dec 1993 | A |
5467619 | Stillwagon | Nov 1995 | A |
5813257 | Claghorn et al. | Sep 1998 | A |
5997054 | Baudu et al. | Dec 1999 | A |
6068305 | Myers et al. | May 2000 | A |
6496101 | Stillwagon | Dec 2002 | B1 |
6575504 | Roatis et al. | Jun 2003 | B1 |
6641182 | Schlack et al. | Nov 2003 | B1 |
20020083747 | Beylotte et al. | Jul 2002 | A1 |
Number | Date | Country | |
---|---|---|---|
20040000205 A1 | Jan 2004 | US |
Number | Date | Country | |
---|---|---|---|
60372481 | Apr 2000 | US | |
60405260 | Aug 2002 | US | |
60460368 | Apr 2003 | US |