Patent Application
20240344364
Embodiments relate generally to locks, and, more specifically, to high-security electromechanical combination locks for use in connection with safes and other secured containers, enclosures, and any other security components. Embodiments also relate to methods involving such locks.
Enclosures, which may be rooms, safes, cabinets and the like, are used to securely store highly valuable and highly sensitive items. In some circumstances, it may be advisable to utilize high-security locks, such as high-security electromechanical combination locks, on such securable enclosures. Typically, for example, a high-security electromechanical lock would be used on a door or other access component of the enclosure. Some high-security electromechanical combination locks may be configured for operation independent of externally supplied electrical power.
Some known high-security electromechanical locks rely on various sensors to detect rotation of a combination dial. High-security electromechanical locks may require a consistent or near consistent angular rotation of the combination dial to enter a combination. Some high-security electromechanical locks may require a minimum angular rotation of the combination dial while entering a combination, for example. Failing to maintain a consistent or minimum angular rotation of the combination dial while entering a combination may result in an erroneous combination being entered and a user being unable to unlock the lock, for example. Maintaining a consistent or minimum angular rotation of the combination dial while entering a combination may require a user to spend more time than may otherwise be necessary to enter a combination, for example. Turning a combination dial at a consistent or minimum angular rotation may be difficult for some users.
It would be desirable to provide additional advancements related to high-security electromechanical combination locks, particularly for such locks that include a combination dial that must be rotated to enter a combination and sensors for detecting dial rotation.
The invention generally relates to a dial ring assembly for an electromechanical combination lock. The dial ring assembly includes a housing configured to be mounted on an exterior of a securable enclosure. A dial is rotatably disposed on the housing, the dial being rotatable about a dial axis for use in connection with entry of a combination and a sensor is configured to detect a rotation of the dial. The sensor provides an output signal based at least in part on the rotation of the dial and the sensor may be configured to detect the rotation of the dial over a range of dial rotational speeds. The sensor may be any suitable sensor, for example, such as a Hall effect sensor, or an optical sensor.
The sensor may be configured to detect a direction of the rotation. A resolution of the output signal of the sensor may dynamically change based on a rotation speed of the dial. An external generator may be configured to generate electrical energy, e.g., the external generator is operatively coupled to the dial such that rotation of the dial causes the external generator to produce electrical energy. The external generator may include the sensor.
An electronic display may be disposed on the housing, the electronic display being configured to display at least one indicium associated with entry of the combination. The sensor may be configured to communicate with the electronic display.
The dial ring assembly may further comprise a processor, wherein the processor is configured to communicate with the sensor. The processor may be configured to communicate with the electronic display.
In another illustrative aspect, the invention provides an electromechanical combination lock including a dial ring assembly and a lock assembly comprising a bolt, the bolt being selectively extendable and retractable. The lock assembly includes the sensor. The lock assembly may further include an internal generator, wherein the internal generator is configured to generate electrical energy and wherein the internal generator is operatively coupled to the dial such that rotation of the dial causes the internal generator to produce electrical energy. The internal generator may include the sensor.
In another illustrative aspect, a securable enclosure includes a plurality of walls at least partially defining an interior, and an access component is arranged to selectively close an opening through the plurality of walls. A lock in accordance herewith is disposed on one of the door or one of the plurality of walls. The lock is configured to secure the door in a closed position.
In another illustrative aspect, a dial ring assembly for an electromechanical combination lock includes a housing configured to be mounted on an exterior of a securable enclosure, and a dial rotatably disposed on the housing. The dial is rotatable about a dial axis for use in connection with entry of a combination, an external generator is configured to generate electrical energy and a sensor is configured to detect a rotation of the dial. The external generator is operatively coupled to the dial such that rotation of the dial causes the external generator to produce electrical energy. The sensor provides an output signal based at least in part on the rotation of the dial and the sensor is configured to detect the rotation of the dial over a range of dial rotational speeds. Other features may be provided as set for the herein.
In another illustrative aspect, a dial ring assembly for an electromechanical combination lock includes a housing configured to be mounted on an exterior of a securable enclosure, and a dial rotatably disposed on the housing, the dial being rotatable about a dial axis for use in connection with entry of a combination. An external generator is configured to generate electrical energy and a sensor is configured to detect a rotation of the dial. The external generator is operatively coupled to the dial such that rotation of the dial causes the external generator to produce electrical energy, and the external generator includes the sensor. The sensor provides an output signal based at least in part on the rotation of the dial. The sensor is configured to detect the rotation of the dial over a range of dial rotational speeds wherein a resolution of the output signal of the sensor dynamically changes based on a rotation speed of the dial.
In another illustrative aspect, a method of manufacturing a security device is provided. The method includes assembling a dial ring assembly, comprising providing a housing configured to be mounted on an exterior of a securable enclosure, disposing an external generator in the housing, the external generator being configured to generate electrical energy through rotation of an external generator shaft of the external generator, disposing a sensor on the external generator, the sensor being configured to detect a rotation and produce an output signal, rotatably disposing a dial on the housing, the dial being rotatable about a dial axis for use in connection with entry of a combination and operatively connecting the dial and the external generator shaft such that rotation of the dial rotates the external generator shaft to produce electrical energy and an output signal from the sensor. The electronic display may be located on the housing, and the electronic display may be configured to display at least one indicium associated with entry of the combination. The method may further include installing the dial ring assembly on an exterior of one of a wall or a door of a securable enclosure and installing a lock assembly on an interior of one of the walls and the door, including operatively connecting the dial ring assembly and the lock assembly through one of the wall or the door.
In another illustrative aspect, a method of operating an electromechanical combination includes entering a combination by rotating a dial disposed on a dial ring assembly about a dial axis, wherein rotating the dial comprises producing electrical energy by rotating an external generator shaft of an external generator disposed in a housing of the dial ring assembly and generating an output signal based at least partly on the rotation of the dial and viewing at least one indicium associated with the combination on an electronic display disposed on the housing. Entering the combination may comprise axially displacing the dial along the dial axis in a single press to actuate at least one switch and in a double press to change between at least two modes. Entering the combination may comprise activating a switch to change between at least two modes. The step of entering the combination may further comprise viewing one of a random alphabetic character, a random numeric character, and a random symbol, selecting one of an alphabetic mode, a numeric mode, and a symbol mode, and entering a combination element.
Various other aspects of the invention will be appreciated upon review of the detailed description of illustrative aspects and embodiments herein.
Illustrative embodiments according to at least some aspects of the present disclosure are described and illustrated below and include devices and methods relating to security devices including locks, such as electromechanical combination locks, and securable enclosures utilizing such locks. It will be apparent to those of ordinary skill in the art that the embodiments discussed below are illustrative examples and may be reconfigured without departing from the scope and spirit of the present disclosure. It is also to be understood that variations of the exemplary embodiments contemplated by one of ordinary skill in the art shall concurrently comprise part of the instant disclosure. The illustrative embodiments as discussed below may include optional steps, methods, and features that one of ordinary skill should recognize as not being a requisite to fall within the scope of the present disclosure.
The present disclosure includes, inter alia, security devices including high-security electromechanical combination locks for use on securable enclosures, and related methods. Some illustrative embodiments according to at least some aspects of the present disclosure relate to security devices, including securable enclosures such as safes, filing cabinets, security containers, vaults, secure rooms, and the like.
In this illustrative embodiment, the lock 100 is mounted to the door 16 and includes a selectively extendable and retractable bolt 102, which is configured to secure the door 16 in a closed position. The illustrative lock 100 includes a dial ring assembly 200 disposed on the exterior 18 of the door 16 and a lock assembly 300 disposed on the interior 20 of the door 16. Generally, the lock assembly 300 may include various structures and features, such as the bolt 102, as may be necessary to perform the functions of the lock assembly 300 as described herein.
In alternative embodiments, the securable enclosure 10 may be in the form of another type of security device or container (e.g., a filing cabinet) or may be in the form of a larger secure area, such as a vault or a secure room. In some embodiments, the lock 100 may be mounted on the securable enclosure 10 (e.g., on a wall 22) proximate the door 16, rather than on the door 16. In some embodiments, the bolt 102 of the lock 100 may act directly to secure the door 16 in the closed position, or the bolt 102 may act in connection with a mechanism, such as boltworks, to secure the door 16 in the closed position.
Referring to
In this illustrative embodiment, a switch 205 is mounted to the housing 202 and oriented that such that the switch 205 may be operated by a user's thumb and/or finger in conjunction with the user operating the dial 204, for example. The switch 205 may be a push button, for example. The switch 205 may be radially displaceable inward toward the center of the dial 204. The switch 205 may be biased radially outward away from the center of the dial 204. Pressing the switch 205 radially inward toward the center of the dial 204 may actuate the switch 205 and be operative to enter an element of a combination, toggle between modes (e.g., between alphabetic characters, numeric characters, and/or any other symbols or characters of any type), and/or otherwise facilitate communication between the user and the lock 100. For example, a single press of the switch 205 may be used to enter an input (e.g., a selected element of a combination or a selection from a menu) and/or a double press may be used to change modes as described further below, for example, in connection with changing the type of character being input (e.g., alphabetic, numeric, symbol, etc.).
Referring to
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The illustrative dial ring assembly 200 includes an external processor 232 disposed in the housing 202, which is configured to communicate with an internal processor 234 disposed within the interior of the enclosure 10, such as in the lock assembly 300. For example, the external processor 232 and the internal processor 234 may be configured for encrypted infrared data transfer therebetween, such as through the outer tube 230. In some exemplary embodiments, the processors 232, 234 may be synchronized and/or may be matched at the time of manufacture, for example by matching serial numbers.
The external processor 232 is configured to perform various functions associated with operation of the lock 100. For example, the external processor 232 may monitor rotation of the dial 204, such as directional information from sensors associated with rotation of the dial 204 to increment and/or decrement the display electronics. The external processor 232 may control and/or update the information shown on the display 214. The external processor 232 may control the internal processor 234, such as via a two-wire tube system and/or an infrared communication system. The external processor 232 may transmit the user dial inputs to the internal processor 234, which may subsequently detect the combination entry. The external processor 232 may shut down the power to the internal processor 234 and/or the external processor 232, and/or may signal to shut down the internal power. The external processor 232 may coordinate, such as through the display 214, combination entry and/or storage for the internal processor 234. The external processor 232 may control the display of pertinent lock status (e.g., locked and/or unlocked) on the display 214. The external processor 232 may compute and/or display random initial characters on the display 214 during combination entry. The external processor 232 may impose dialing delays when excessive combination entries have been attempted. The external processor 232 may accept information from the internal processor 234, such as information indicating that the correct combination was entered. The external processor 232 may maintain pertinent information for encrypting and display for the supervisor coordinator. The external processor 232 may store audit trail information, such as time of entry tries, user opening tries, etc. Other electronics in the dial ring assembly 200 may also perform various functions associated with operation of the lock 100. For example, some electronics may rectify the phase signals from an electrical power generator (e.g., a three-phase generator). Some electronics may sense the rotational direction and/or position of the dial 204 and/or other components (e.g., a generator).
The internal processor 234 is configured to perform various functions associated with operation of the lock 100. For example, the internal processor 234 may accept combination entries from the external processor 232. The internal processor 234 may maintain the opening combinations. The internal processor 234 may compare the combination entered to a desired combination. The internal processor 234 may activate motor drive electronics if a correct combination is entered. The internal processor 234 may communicate to external electronics that the entered combination is correct, or has failed. The internal processor 234 may output audit trail information to a supervisor (e.g., with the securable container open). The internal processor 234 may input biometric or card information to enable lock operation (this may also be implemented from the dial ring). Generally, the internal processor 234 may operate as a secondary element in a primary/secondary relationship with the external processor 232. Other electronics in the lock assembly 300 may also perform various other functions associated with operation of the lock 100. Some electronics may facilitate communication between the internal processor 234 and the external processor 232. Some electronics may comprise motor drive electronics configured to facilitate operation of a motor arranged to engage the mechanism to retract and/or extend the bolt 102. Some electronics may facilitate start up and/or shut down of various other electronics. Some electronics may be associated with electrical power storage (e.g., capacitors) providing electrical power for various other components. Some electronics may facilitate combination entry and/or audit trail detection initiation and/or communication.
In this illustrative embodiment, the lock assembly 300 includes an internal electrical generator 236. The internal electrical generator 236 may be configured for rotation by the spindle 224 so that the internal electrical generator 236 produces electrical energy. The internal electrical generator 236 may be utilized in connection with detecting rotation of the dial 204, such as for detecting rotation of the dial 204 in connection with a user entering a combination. For example, a sensor 240 may be integrated into the internal electrical generator 236 to provide an output signal corresponding to the rotation of the dial 204 by the user. In some embodiments, the sensor 240 may be configured to detect the direction of the rotation of the dial 204. In some embodiments, the sensor 240 may be a Hall effect sensor. In some embodiments, the sensor 240 may be an optical sensor. The sensor 240 may be configured to detect the rotation of the dial 204 over a range of dial rotational speeds. The sensor 240 may be configured to detect when a user rotates the dial 204 at very slow speeds, for example. While in this illustrative embodiment the sensor 240 is integrated into the internal electrical generator 236, in alternate embodiments the sensor 240 may be independently located elsewhere in the lock assembly 300.
In some embodiments, a resolution of the output signal of the sensors 240, 420 may dynamically change based on a rotation speed of the dial 204. For example, when a user approaches a desired number, letter, or symbol, and slows the rotation speed of the dial 204, a reduced output signal resolution may make it easier for a user to select the desired number, letter, or symbol. When the user rotates the dial 204 faster, the output signal may change the number, letter, or symbol displayed on the electronic display 214 faster than when the user rotates the dial 204 slower, for example. Rotating the dial 204 faster may allow the generators 240, 420 to generate more electrical power while also allowing a user to select a desired number, letter, or symbol more quickly, for example.
Some exemplary embodiments including both an internal electrical generator 236 and an external electrical generator 404 may not require electrical conductors configured to conduct electrical power between the dial ring assembly 200 and the lock assembly 300 as each assembly 200, 300 comprises a respective generator 236, 404. Exemplary embodiments including an internal electrical generator 236 and an external electrical generator 404 may include electrical power storage devices (e.g., power storage capacitors) in both the dial ring assembly 200 and the lock assembly 300.
Referring to
An illustrative method of manufacturing a security device is described. The method includes assembling a dial ring assembly 200, including providing a housing 202, disposing an external generator 404 in the housing 202, mounting a sensor 420 within the housing, rotatably mounting a dial 204 on the housing, and disposing a gear train 400 in the housing 202. The method may include locating a switch 205 on the housing. The method may include disposing an electronic display 214 on the housing 202. The method may include installing the dial ring assembly 200 on an exterior of a wall 22 or a door 16 of a securable enclosure 10, installing a lock assembly 300 on an interior of the wall 22 or the door 16, and/or operatively connecting the dial ring assembly 200 and the lock assembly 300 through the wall 22 or the door 16.
An illustrative method of installing the illustrative lock 100 is described. The method includes mounting the dial ring assembly 200 on an exterior of a wall 22 or a door 16 of the securable enclosure 10. The method may include mounting the lock assembly 300 on an interior of the wall 22 or the door 16 and/or operatively connecting the dial ring assembly 200 and the lock assembly 300 through the wall 22 or the door 16. The method may include connecting the spindle 224 to the dial ring assembly 200 and the lock assembly 300. The method may include installing the power tube 228 comprising at least one conductor 226 electrically connecting the dial ring assembly 200 and the lock assembly 300.
As described above, some embodiments may be configured to utilize both alphabetic and numeric characters in combinations. The number of possible combinations for a three character alpha numeric combination is 2,000,376. Using a four character alpha numeric combination would yield a potential of 252,047,502 combinations. With that number of available combinations, a lock may accommodate at least ten users, each having a unique combination. In some embodiments, each user may be identified by a unique code, such as an alpha numeric code or other unique identifier, although this option may not be desired especially if each authorized user is instead given their own unique combination code for opening the lock.
While the present invention has been illustrated by the description of specific embodiments thereof, and while the embodiments have been described in considerable detail, it is not intended to restrict or in any way limit the scope of the appended claims to such detail. The various features discussed herein may be used alone or in any combination within and between the various embodiments. Additional advantages and modifications will readily appear to those skilled in the art. The invention in its broader aspects is therefore not limited to the specific details, representative apparatus and methods and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the scope or spirit of the general inventive concept.
This application is a continuation of PCT Application Serial No. PCT/US2022/053327, filed Dec. 19, 2022 (pending) which claims the priority of U.S. Provisional Patent Application Ser. No. 63/299,614 filed on Jan. 14, 2022 (expired), the disclosures of which are incorporated herein by reference in their entirety. This application is also generally related to the disclosure in U.S. patent application Ser. No. 18/096,068, filed on Jan. 12, 2023 (pending), the disclosure of which is incorporated by reference herein.
| Number | Date | Country | |
|---|---|---|---|
| 63299614 | Jan 2022 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/US22/53327 | Dec 2022 | WO |
| Child | 18668410 | US |
