This invention relates to bicycles and bicycle derailleurs. In particular the invention relates to electromechanical rear derailleurs for bicycles.
The invention provides, in one aspect, an electromechanical rear derailleur for a bicycle, including a base member attachable to the bicycle along a mounting axis. A movable member includes a cage assembly attached thereto. A linkage includes pivot axes oriented substantially perpendicular to the mounting axis. The linkage coupling the movable member to the base member is operative to enable movement of the movable member relative to the base member in a direction substantially parallel to the mounting axis. A power source is provided with a motor electrically connected to the power source, and a transmission is coupled to and actuated by the motor to move the movable member.
Other aspects of the invention provide a rear derailleur wherein the power source is disposed on or in the base member. The linkage may include an outer link member and an inner link member. The linkage may include link pins on which the linkage pivots, the link pins defining the pivot axes. The transmission may include a plurality of gears rotatable about a plurality of gear axes, respectively, wherein the gear axes are substantially parallel to the pivot axes. The transmission may be disposed on or in the base member. The motor may be disposed on or in the base member. The power source may be disposed on or in the base member. The linkage may include an outer link member and an inner link member. The rear derailleur may further include a clutch between the movable member and the transmission, the clutch moving the movable member responsive to operation of the transmission. The clutch may include a drive arm coupled to the transmission and a clutch spring in contact with the drive arm. The transmission may include an output gear and the drive arm is coupled to the output gear. The clutch spring may be disposed on the inner link member. The clutch spring may be disposed about the link pin that attaches the inner link member to the movable member. The motor may have a motor shaft with a motor shaft axis that is perpendicular to the pivot axes. The linkage may include link pins on which the linkage pivots, the link pins defining the pivot axes, wherein the pivot axes are substantially parallel to the mounting axis and the transmission includes a plurality of gears rotatable about a plurality of gear axles, respectively, wherein at least some of the gear axles have gear axle axes that are substantially parallel to the pivot axes.
The invention also provides in an alternative embodiment an electromechanical rear derailleur for a bicycle, including a base member attachable to the bicycle. A movable member is provided having a cage assembly attached thereto. A linkage is provided coupling the movable member to the base member and operative to enable movement of the movable member relative to the base member. The derailleur includes a power source and a motor electrically connected to the power source. A transmission is coupled to and actuated by operation of the motor to move the movable member and a position detector is provided, including a magnet rotated by the transmission, a sensor to sense rotation of the magnet, a magnet guide sized and shaped to guidingly receive a portion of the magnet and position the magnet within an effective range of the sensor.
Alternatives include wherein the rear derailleur includes a magnet holder disposed in the rear derailleur, the magnet held by the magnet holder. The magnet holder may be coupled to the transmission. The rear derailleur may further include a PC board positioned in the base member and wherein the sensor is disposed on the PC board in position to sense motion of the magnet. A magnet guide may be disposed on the PC board and the magnet extends from the magnet holder. The magnet holder may be attached to a position detector gear. The position detector gear may be in contact with and actuated by an output gear of the transmission. The rear derailleur may further include a position detector gear biasing gear disposed in the derailleur and coupled to the position detector gear to reduce backlash thereof.
In an embodiment, an electromechanical rear derailleur for a bicycle includes a base member attachable to the bicycle, the base member having a housing with an opening. The derailleur also includes a moveable member having a cage assembly attached thereto, and a linkage coupling the moveable member to the base member and operative to enable movement of the moveable member relative to the base member. The derailleur also includes a power supply disposed on the base member; and a motor module configured to move the moveable member. The base member is configured to receive the motor module in the opening of the housing such that the motor module is disposed within the base member and electrically connected to the power supply.
In an embodiment, a rear derailleur for a bicycle includes a movable member having a cage assembly attached thereto, and a base member attachable to the bicycle along a mounting axis, the base member including a housing. The housing includes a wall configured for removable attachment to a power supply housing, an opening configured to receive a motor module therein, and a linkage attachment portion. The derailleur also includes a linkage attached to the base member at the linkage attachment portion, the linkage coupling the movable member to the base member and operative to enable movement of the movable member relative to the base member, the linkage configured to be moved by the motor module.
In an embodiment, an electromechanical rear derailleur for a bicycle is provided. The electromechanical rear derailleur includes a base member attachable to the bicycle, and a moveable member having a damper and a cage assembly attached thereto. The cage assembly is pivotally connected to the base member and including wheels configured to interact with a bicycle chain. The electromechanical rear derailleur also includes a linkage coupling the moveable member to the base member and operative to enable movement of the moveable member relative to the base member; and a power supply and motor module disposed on the base member, the motor module operatively coupled to the linkage and received in a housing. The power supply provides power to the motor module to move the wheels and damper relative to the base member.
These and other features and advantages of the present invention will be more fully understood from the following description of one or more embodiments of the invention, taken together with the accompanying drawings.
In the drawings:
a, b, c are mechanical and electrical connections between the power source and the derailleur, and also show the sequential procedure for removing the battery from the derailleur through section D-D of
Embodiments of the invention will herein be described with reference to the drawings. It will be understood that the drawings and descriptions set out herein are provided for illustration only and do not limit the invention as defined by the claims appended hereto and any and all their equivalents. For example, the terms “first” and “second,” “front” and “rear,” or “left” and “right” are used for the sake of clarity and not as terms of limitation. Moreover, the terms refer to bicycle mechanisms conventionally mounted to a bicycle and with the bicycle oriented and used in a standard fashion unless otherwise indicated.
a are an overview of the derailleur assembly. The basic structure of the electromechanical rear derailleur or gear changer 20 includes a base member 22, also referred to as a “b-knuckle,” which is attachable to a bicycle frame 19 in a conventional manner and an outer link 24 and an inner link 26, which is pivotally attached to the base member by link pins 28a-d, for example. A moveable member or assembly 30, also known as a “p-knuckle,” is pivotally connected to the outer and inner links at an end opposite the base member to permit displacement of the moveable assembly relative to the base member 22.
The outer link 24 and inner link 26 taken together may be considered components of a linkage or link mechanism 32, for example a parallelogram-type link mechanism. Cage assembly 34 is pivotally connected to moveable assembly 30 in a conventional manner. A bicycle chain 36 may be engaged with a sprocket of a conventional sprocket assembly 38 and positioned in the cage assembly 34 in a conventional manner and can be shifted from one sprocket to another of the sprocket assembly by the movement of moveable assembly 30 and cage assembly relative to base member 22 in a lateral direction when mounted.
The derailleur 20 is of the “Straight-P” or straight parallelogram type in contrast to a “slant parallelogram” type derailleur. Straight-P derailleurs, or in other words non-slanted parallelogram derailleurs, have a linkage 32 with the pivot axes “PA” of the pins 28 (see
Because derailleur 20 is a straight-P, it has an offset jockey wheel 42, meaning that the rotational axis of the jockey wheel is not coincident with, i.e., is offset from, the axis of rotation of the cage about the p-knuckle 30, to accommodate the varying diameters of the sprockets 38. The derailleur may also be equipped with a damper assembly 40 and a cage lock 41 at the p-knuckle as is known in some mechanical derailleurs.
A gearbox 44 that is disposed in and/or forms part or all of the b-knuckle 22 drives the linkage 32 and the cage assembly 34 through the range of motion shown in
Referring to
In order to drive the linkage 32 in the inboard direction, i.e., toward the larger diameter ones of the sprockets 38, the output shaft 46 and the drive arm 48 is rotated by the gearbox 44 clockwise in
As shown in
An overview of the motor module 60 is shown in
The gearbox 44 includes a position detector 84 (see
A position detector gear biasing gear axle 144 is supported by the motor module base 78. The position detector gear biasing gear 138 is rotatably received on the position detector gear biasing gear axle 144. One leg of a torsion spring 146 is engaged with the motor module base 78, and the other leg of the torsion spring is engaged with the position detector gear biasing gear 138. Thus, the torsion spring 146 exerts a torque on the position detector gear biasing gear 138, which in turn exerts a torque on the position detector gear 134 to effectively eliminate any play or backlash between the position detector gear and the output gear 118.
In order to prevent rotation of the PC board 86 relative to the motor module 60, a slot 154 in the other end of the PC board engages a boss 156 on the motor module base 78 (see
a, b, c (section D-D of
Turning to
In the event of a crash or other side impact (a force directed from left to right in
In the event of a more forceful crash or side impact, the links of linkage 32 can rotate clockwise about their pivot pins 28 all the way to the position shown in
Another aspect of the invention that protects the gears 106 is the straight-P arrangement of the derailleur 20. When a bicycle is moving over rough terrain, the p-knuckle 30 of the derailleur 20 experiences forces in the vertical direction. In a slant P derailleur, the axes of the link pins are angled relative to the vertical direction, and these forces can be transmitted through the linkage/parallelogram, imparting undesired forces to the gears in the transmission, since the linkage is able to move in a direction that has a substantial vertical component. The motion of the linkage 32 of the present invention, however, is substantially lateral, rather than vertical, at least because of the vertical orientation of the link pins 28, and therefore the elements of the derailleur are relatively isolated from the vertical forces created when the bicycle is moving over rough terrain, thereby protecting the gears 106 of the transmission 80 from damage. Preferably, the axes of the link pins 28 are all within 30 degrees of vertical (in addition to being normal to the axial A′ direction).
A radio chip 194 is positioned on the PC board 86 in such a way to maximize radio signals transmitted between the derailleur 20 and a shifter (or other control devices). Referring to
While this invention has been described by reference to a particular embodiment, it should be understood that numerous changes could be made within the spirit and scope of the inventive concepts described. Accordingly, it is intended that the invention not be limited to the disclosed embodiment, but that it have the full scope permitted by the language of the following claims.
This application is a continuation of U.S. patent application Ser. No. 16/506,430, filed Jul. 9, 2019, which is a continuation of U.S. patent application Ser. No. 15/598,726, filed May 18, 2017, now U.S. Pat. No. 10,384,743, which is a continuation of U.S. patent application Ser. No. 14/061,138, filed Oct. 23, 2013, now U.S. Pat. No. 9,676,444, the contents of which are incorporated herein in their entirety.
Number | Name | Date | Kind |
---|---|---|---|
2712799 | Braibanti et al. | Jul 1955 | A |
3181383 | Juy | May 1965 | A |
3259398 | Hattan | Jul 1966 | A |
3863512 | Crawley | Feb 1975 | A |
3919891 | Stuhlmuller | Nov 1975 | A |
3927904 | Bergles | Dec 1975 | A |
4061048 | Huret | Dec 1977 | A |
4143557 | Wakebe | Mar 1979 | A |
4183255 | Leiter | Jan 1980 | A |
4226132 | Nagano | Oct 1980 | A |
4269601 | Nagano | May 1981 | A |
4306871 | Nagano | Dec 1981 | A |
4362523 | Huret | Dec 1982 | A |
4384864 | Bonnard | May 1983 | A |
4406643 | Shimano | Sep 1983 | A |
4530678 | Wechsler | Jul 1985 | A |
RE32059 | Nagano | Dec 1985 | E |
4573951 | Nagano | Mar 1986 | A |
4626229 | Nagano | Dec 1986 | A |
4637809 | Nagano | Jan 1987 | A |
4699605 | Jona | Oct 1987 | A |
4731045 | Nagano | Mar 1988 | A |
4801287 | Romano | Jan 1989 | A |
4894046 | Browning | Jan 1990 | A |
4946425 | Buhlmann | Aug 1990 | A |
4952196 | Chilcote | Aug 1990 | A |
5328414 | Ancarani Restelli | Jul 1994 | A |
5397273 | Ando | Mar 1995 | A |
5470277 | Romano | Nov 1995 | A |
5480356 | Campagnolo | Jan 1996 | A |
5494307 | Anderson | Feb 1996 | A |
5653649 | Watarai | Aug 1997 | A |
6023646 | Kubacsi et al. | Feb 2000 | A |
6135904 | Guthrie | Oct 2000 | A |
6162140 | Fukuda | Dec 2000 | A |
6204775 | Kubacsi | Mar 2001 | B1 |
6350149 | Nakane | Feb 2002 | B1 |
6623389 | Campagnolo | Sep 2003 | B1 |
6659895 | Fukuda | Dec 2003 | B2 |
6676549 | Fukuda | Jan 2004 | B1 |
6679797 | Valle | Jan 2004 | B2 |
6682087 | Takeda | Jan 2004 | B1 |
6726586 | Fukuda | Apr 2004 | B2 |
6740003 | Fukuda | May 2004 | B2 |
6761655 | Fukuda | Jul 2004 | B2 |
6781510 | Takeda | Aug 2004 | B2 |
6843741 | Fujii | Jan 2005 | B2 |
6857975 | Kitamura | Feb 2005 | B2 |
6896277 | Meggiolan | May 2005 | B2 |
6917283 | Takeda | Jul 2005 | B2 |
6923355 | Campagnolo | Aug 2005 | B2 |
6945888 | Fukuda | Sep 2005 | B2 |
6979009 | Ichida | Dec 2005 | B2 |
6997835 | Fukuda | Feb 2006 | B2 |
7001294 | Fukuda | Feb 2006 | B2 |
7004862 | Fukuda | Feb 2006 | B2 |
7086974 | Dal Pra | Aug 2006 | B2 |
7100932 | Meggiolan | Sep 2006 | B2 |
7144027 | Kitamura | Dec 2006 | B2 |
7243937 | Ishikawa | Jul 2007 | B2 |
7255660 | Del Pra | Aug 2007 | B2 |
7264256 | Fujii | Sep 2007 | B2 |
7267352 | Ishikawa | Sep 2007 | B2 |
7290458 | Fukuda | Nov 2007 | B2 |
7291079 | Ichida | Nov 2007 | B2 |
7320655 | Fukuda | Jan 2008 | B2 |
7320843 | Harrington | Jan 2008 | B2 |
7341532 | Ichida | Mar 2008 | B2 |
7381142 | Campagnolo | Jun 2008 | B2 |
7411307 | Uno | Aug 2008 | B2 |
7442136 | Ichida | Oct 2008 | B2 |
7467567 | Fukuda | Dec 2008 | B2 |
7503863 | Ichida | Mar 2009 | B2 |
7585237 | Fukuda | Sep 2009 | B2 |
7623931 | Campagnolo et al. | Nov 2009 | B2 |
7704173 | Ichida | Apr 2010 | B2 |
RE41782 | Fukuda | Sep 2010 | E |
7805268 | Takamoto | Sep 2010 | B2 |
7892122 | Fukuda | Feb 2011 | B2 |
7942768 | Takamoto | May 2011 | B2 |
7980974 | Fukuda | Jul 2011 | B2 |
8002655 | Meggiolan | Aug 2011 | B2 |
8025597 | Takamoto | Sep 2011 | B2 |
8162191 | Tetsuka et al. | Apr 2012 | B2 |
8202182 | Ishikawa | Jun 2012 | B2 |
8220679 | Yoshida et al. | Jul 2012 | B2 |
8241158 | Ishikawa | Aug 2012 | B2 |
8882618 | Yamaguchi | Nov 2014 | B2 |
8888620 | Emura | Nov 2014 | B2 |
8974331 | Yamaguchi | Mar 2015 | B2 |
9005059 | Suyama | Apr 2015 | B2 |
20020057574 | Dalton | May 2002 | A1 |
20030038625 | Guderzo | Feb 2003 | A1 |
20030092519 | Fukuda | May 2003 | A1 |
20040102268 | Valle | May 2004 | A1 |
20040114407 | Kitamura et al. | Jun 2004 | A1 |
20040116221 | Fukuda | Jun 2004 | A1 |
20040138017 | Kitamura | Jul 2004 | A1 |
20040246733 | Liaw | Dec 2004 | A1 |
20050156001 | Dal Pra et al. | Jul 2005 | A1 |
20050187048 | Fukuda | Aug 2005 | A1 |
20050187050 | Fukuda | Aug 2005 | A1 |
20050191543 | Harrington | Sep 2005 | A1 |
20050192137 | Ichida | Sep 2005 | A1 |
20050192139 | Ichida | Sep 2005 | A1 |
20050192140 | Meggiolan | Sep 2005 | A1 |
20050199083 | Meggiolan | Sep 2005 | A1 |
20050205323 | Ichida | Sep 2005 | A1 |
20050215369 | Fukuda | Sep 2005 | A1 |
20050239587 | Ichida | Oct 2005 | A1 |
20060100045 | Fukuda | May 2006 | A1 |
20060183584 | Fukuda | Aug 2006 | A1 |
20060189422 | Ichida | Aug 2006 | A1 |
20060211528 | Campagnolo | Sep 2006 | A1 |
20070037645 | Ishikawa | Feb 2007 | A1 |
20070184925 | Ichida | Aug 2007 | A1 |
20070191159 | Fukuda | Aug 2007 | A1 |
20070219029 | Turner | Sep 2007 | A1 |
20080026891 | Oseto | Jan 2008 | A1 |
20080132364 | Ichida | Jun 2008 | A1 |
20080227572 | Sakaue | Sep 2008 | A1 |
20080238367 | Guderzo | Oct 2008 | A1 |
20090098963 | Watarai | Apr 2009 | A1 |
20090191994 | Takamoto | Jul 2009 | A1 |
20090209375 | Takamoto | Aug 2009 | A1 |
20090215561 | Fukuda | Aug 2009 | A1 |
20090240858 | Takebayashi | Sep 2009 | A1 |
20090291789 | Ishikawa | Nov 2009 | A1 |
20090315692 | Miki et al. | Dec 2009 | A1 |
20100181129 | Hamidi | Jul 2010 | A1 |
20120083371 | Yamaguchi | Apr 2012 | A1 |
20120214628 | Johnson | Aug 2012 | A1 |
20120247264 | Tetsuka | Oct 2012 | A1 |
20120258827 | Ishikawa | Oct 2012 | A1 |
20120322591 | Kitamura | Dec 2012 | A1 |
20130130853 | Bohm | May 2013 | A1 |
20130137541 | Johnson | May 2013 | A1 |
20130288834 | Yamaguchi | Oct 2013 | A1 |
20130303317 | Yamaguchi | Nov 2013 | A1 |
20140087901 | Shipman | Mar 2014 | A1 |
20140114538 | Shipman | Apr 2014 | A1 |
20140128191 | Boehm | May 2014 | A1 |
20140213397 | Yamaguchi | Jul 2014 | A1 |
20150111675 | Shipman | Apr 2015 | A1 |
20160107723 | Tsai | Apr 2016 | A1 |
Number | Date | Country |
---|---|---|
1258005 | Jun 2000 | CN |
1270909 | Oct 2000 | CN |
1765693 | May 2006 | CN |
1817735 | Aug 2006 | CN |
1911726 | Feb 2007 | CN |
101497368 | Aug 2009 | CN |
103121494 | May 2013 | CN |
4022473 | Jan 1992 | DE |
102013015946 | Mar 2014 | DE |
102013105213 | May 2022 | DE |
0841243 | May 1998 | EP |
1010612 | Jun 2000 | EP |
1752373 | Feb 2007 | EP |
2712799 | Apr 2014 | EP |
2584792 | Jan 1987 | FR |
Number | Date | Country | |
---|---|---|---|
20220363338 A1 | Nov 2022 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 16506430 | Jul 2019 | US |
Child | 17867623 | US | |
Parent | 15598726 | May 2017 | US |
Child | 16506430 | US | |
Parent | 14061138 | Oct 2013 | US |
Child | 15598726 | US |