This is a U.S. national stage of application No. PCT/EP02/01389, filed on 11 Feb. 2002. Priority is claimed on that application and on the following application: Country: Germany, Application No.: 101 07 051.9, Filed: 13 Feb. 2001.
1. Field of the Invention
The invention relates to an electromechanical swing leaf operator with a door closer.
2 Description of the Related Art
DE 41 24 282 02 describes an electromechanical swing door operator, in which an electrical motor—if necessary with an in-line integrated clutch drives a gear, which is directly, or with an in-line integrated gear train, connected with a closing shaft of a door closer. In this case, the door closer can be executed as overhead door closer with a slide arm assembly. As the electrical motor acts, via a gear train or several gear trains, directly on the closing shaft of the door closer, additional pulse encoders, clock members, detectors and limit switches controlling the electrical motor are required for the realization of the required opening- and closing characteristics.
Furthermore manually operable overhead door closers with slide arm assembly are known in which a piston, being guided in a housing and leaning against a closing spring, is provided, wherein a toothed pinion arranged at the closing shaft meshes with a toothed rack of the piston.
Above mentioned overhead door closers with slide arm assembly, also known as rack and pinion door closers, with regard to traditional door closers, advantageously do not present an arm assembly protruding uncovered into the room, but they simply present an actuation arm sitting close and flat at the door frame or at the door leaf and cooperating with a sliding member that is slidably located in a slide rail. They do, however, bear the disadvantage that the actuation arm, sitting close and flat at the door frame or at the door leaf, leads to an unfavourable course of forces at the door, in relation with conventional, symmetric rack and pinion mechanics. It is therefore an object to conceive an optimal rack and pinion drive, with the intention to achieve, during the opening procedure and closing procedure of the door, a progression of the pinion, as low in friction and smooth as possible, at the associated toothed rack and therefore of the piston inside the piston housing, which circumstance simultaneously corresponds to an ideal course of the momentum.
Centrically or eccentrically supported pinions are used in known door closers.
A door closer having an eccentrically supported pinion is known from U.S. Pat. No. 5,943,736, wherein the toothing of the toothed rack forms a linearly extending pitch line of engagement having an angle comprised between 4.5° and 7.2° with regard to the moving direction of the piston. The selection of an angle depends on the size of the door closer, respectively on the strength of the closing spring. Because of the eccentric support of the pinion and of the linear course of the toothed rack, an optimal, especially low friction and smooth progression of the pinion's teeth at the toothed rack is not guaranteed; there are spreads in the course of the momentums' curves.
A comparable solution applying a linearly extending toothed rack with an angle is described in U.S. Pat. No. 633,682.
Furthermore DE 36 45 313 C2 and DE 36 45 314 C2 reveal an eccentrically supported pinion where a rolling curve, arranged at the pinion, is used, having various lever arms in relation to the rotary axis. Accordingly, the rolling curve of the associated toothed rack extends in an arcuate form.
In a door closer known from DE 82 17 72 02 respectively from the French Patent Application 96 69 45, the closer shaft is connected at an eccentrically supported elliptical toothed wheel meshing with an inclined toothed rack on the piston side. Up to a certain degree, a transmission, adapted to a desired course of the momentum, is achieved by means of the elliptical gear due to the differently long lever arms of the elliptical toothed wheel.
The pneumatic door closer according to U.S. Pat. No. 1,359,144 presents a circular eccentrically supported pinion which meshes with an uneven toothed rack at the piston. The circular pinion is provided with a regular toothing on a circular rolling curve, whereby varying lever arms come into effect due to the eccentrical support.
Various piston drive embodiments in door closers are described in DE 36 38 353 A1 in EP 0 207 251 A2, in DE 94 12 64 and in U.S. Pat. No. 2,933,755, whereby in relation with eccentrically or centrically supported pinions—if necessary with in-line arrangement of a transmitting gear drive—a direct charge of the closing spring is exerted by means of a crank drive.
Centrically supported pinions are known from EP 0 056 256 A2 as well as from U.S. Pat. No. 4,937,914. EP 0 056 256 A2 deals with a door closer, the pistons thereof presenting two symmetrically, diametrically opposite toothed racks, whereby a centrically supported pinion engages, in the closing position, with shortened teeth, in both toothed racks of the piston.
The door closer according to U.S. Pat. No. 4,937,914 presents a centrically supported pinion, which presents teeth extending at the circumference, with progressively increasing depths of teeth, which teeth engage between the rods of a correspondingly curve-shaped extending toothed rack.
A substantially centrically supported pinion of a drive for a door or for a window is disclosed in DE 44 44 131 A1 and DE 44 44 133 A1, wherein the pinion itself presents a toothing over up to approximately half the circumference thereof, the teeth thereof being disposed at lever arms varying in length and progressing on a correspondingly curved rolling curve of a toothed rack.
The object of the invention is, when using an electromechanical drive for the opening procedure of the connected door, whereby the closing procedure should not be performed by the electromechanical drive, but by a power storage (power transmission unit), to provide a small and inexpensive swing leaf operator that guarantees the same required opening and closing characteristics as an overhead door closer with slide arm assembly does, i.e. to optimize the course of movements of the piston of the door closer during the opening and the closing procedures within the door closer housing, i.e. to guarantee especially a jam-free and therefore low friction progression of the pinion at the toothed rack of the piston. By using a pinion having an appropriate rolling curve, the pinion's cost of production should be minimized, whereby, compared to known toothed racks, a particular embodiment of the toothed rack, due to the intended low friction to be achieved, should result in a longer lasting working life and in higher efficiency, which in return allows for using a weaker closing spring. In execution of the invention an improvement of the closing characteristics of the overhead door closer with slide arm assembly should be achieved additionally through an improved oil exchange from the piston chamber to the spring chamber during the closing procedure.
According to the invention it is used either an arrangement comprising substantially individual modules: a door closer, a gear and a motor or comprising an entity, which includes in a housing: a motor, a gear and a power transmission unit, whereby the power transmission unit includes the functions of a door closer. In this case, at the power transmission unit or at the door closer, a toothed rack respectively the teeth thereof are adapted in an optimum way to the course of a toothing of a pinion while respecting the eccentrical support thereof and the circular rolling curve thereof, such that a smooth transition to each following adjacent tooth is guaranteed, during the opening procedure as well as during the closing procedure. This applies particularly to the portion of the pinion exceeding the rotation of 1800.
When a separate door closer is used, it will present a two-sided axle exit, whereby one axle exit is used for the connection of a lever, which via a sliding member cooperates with a sliding rail, and the opposite axle exit with a power transmission member is connected, in an already known manner, with the gear of a corresponding motor.
In this case, the gear may be flanged directly or indirectly to the door closer. Furthermore it is conceivable to utilize here a corresponding mounting plate, which allows for separately placing the individual modules, such as door closer gear and motor, in order to guarantee flexible exchange in case of a defect of individual modules.
Furthermore it is likewise possible to accommodate the above described individual modules, such as the door closer, the gear and the motor, in an aggregate bloc, whereby in this case the internal structure of the door closer and the one of the power transmission unit are the same or may appear as acting the same. In this case, it has proven to be advantageous that the opening-sided teeth's flank angle of the toothed rack be executed substantially in ascending manner up to approximately half the length of the toothed rack, and subsequently they be executed substantially in a constant or descending manner, whereby the descending course contributes to improving the low friction.
The decreasing course contributes in this case to improve the reduction in friction.
The rotation of the pinion, from the closing position up to the maximum opening position, may comprise more or less than approximately 180°, without having any negative influence on the required effectiveness. It is essential in this case that the closing-sided tooth profiles of the last teeth of the toothed rack in the opening direction, arranged in the portion adjoining the 180°, be executed with an angle or rounded.
In execution of the invention basically optional tooth forms may be used; i.e. the pinion and/or the toothed rack may present teeth with straight, angled or convex curved tooth profiles. However, it has proven to be advantageous—especially for reasons regarding production techniques—to attribute substantially a spur toothing to the toothed rack and an involute toothing to the pinion.
With the intention to achieve optimized closing characteristics, the invention includes furthermore an improvement of the oil exchange between the piston chambers separated by the piston.
Depending on the application field of the swing leaf operator, different closing phases may be associated to the closing procedure of the connected door. These may include for example two or four closing phases with different speeds at the door leaves. For example four closing phases have shown the most comfort.
Accordingly, the closing procedure comprises four closing phases, each closing phase, while including a certain tolerance, being associated in an already known manner to one closing angle. The first closing phase, as well as the third one, may be controlled through a single valve by means of the longitudinal groove that is arranged in the skirt of the piston such that the attainable low friction course of the pinion at the toothed rack is assisted by an advantageous embodiment of the oil exchange from the piston chamber to the spring chamber during the closing procedure, whereby a commonly required valve for the third closing phase is abandoned.
A swing leaf operator of this type is considered as opening support, whereby, however, the closing procedure of the door is realized, for example, by the above described door closer. A door closer, equipped with a cam disc, may be likewise used, the drive motor, however, requires considerably higher performance, which would forcibly lead to increasing the price and to increasing the dimension of the swing leaf operator.
According to
Respectively separated positions of pinion 6 are illustrated in the
A final position of the pinion 6, corresponding to the maximum opening side of the door, which is not illustrated, is represented in
As especially shown in
It is pointed out, for the reason of completeness that instead of the door closer I another device may be used, for example a power transmission unit having the same or the same operating inner structure as a door closer or an overhead door closer with slide arm assembly.
During the start of the closing procedure according to
According to
During the third phase of the delayed closing operation, illustrated in
During the fourth phase of the delayed closing operation (beginning of the closing region), illustrated in
An alternative embodiment with regard to the execution of the oil outlet ducts and the valves for controlling the closing procedure is illustrated in
Besides the above described two embodiment examples with regard to different closing phases of the connected doors, it is of course possible, within the scope of the invention, to realize a different number of closing phases having various closing speeds.
Number | Date | Country | Kind |
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101 07 051 | Feb 2001 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP02/01389 | 2/11/2002 | WO | 00 | 8/13/2003 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO02/064932 | 8/22/2002 | WO | A |
Number | Name | Date | Kind |
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633682 | Cliff | Sep 1899 | A |
1359144 | Angell | Nov 1920 | A |
2933755 | Carlson | Apr 1960 | A |
3875612 | Poitras | Apr 1975 | A |
4263694 | Jentsch | Apr 1981 | A |
4763385 | Furch et al. | Aug 1988 | A |
4937913 | Jentsch | Jul 1990 | A |
4937914 | Harrison et al. | Jul 1990 | A |
5943736 | Kürkkäinen et al. | Aug 1999 | A |
6262548 | Scholten et al. | Jul 2001 | B1 |
6681444 | Breed et al. | Jan 2004 | B1 |
Number | Date | Country |
---|---|---|
41 24 283 | Jan 1993 | DE |
966.945 | May 1948 | FR |
2116251 | Sep 1983 | GB |
EP 0612906 | Aug 1994 | GB |
Number | Date | Country | |
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20040064917 A1 | Apr 2004 | US |