This application claims priority to French Patent Application No. 2214688, filed Dec. 30, 2022, the entire content of which is incorporated herein by reference in its entirety.
The technical field of the invention is that of electromechanical systems, especially of the microelectromechanical systems (MEMS) or nanoelectromechanical systems (NEMS) type. The invention more particularly relates to an electromechanical system comprising a movable element, capacitive measurement or actuation means and a device for transmitting movement between the movable element and the capacitive measurement or actuation means. Such a system may be employed as an electroacoustic transducer (for example microphone, loudspeaker . . . ) or as a differential pressure sensor.
Microelectromechanical or nanoelectromechanical microphones represent a rapidly expanding market, especially due to the development of nomadic devices, such as tablets, smartphones and other connected objects, in which they are gradually replacing electret microphones.
Microphones measure a rapid variation in atmospheric pressure, also known as acoustic pressure. Therefore they include at least one part in contact with the outside.
Most MEMS or NEMS microphones manufactured today are capacitive detection microphones.
The microphone 1 comprises a frame (not represented) at least partly defining a first zone 11 and a second zone 12, an element 13 movable relative to the frame and a device 14 for transmitting movement between the first zone 11 and the second zone 12. The first and second zones 11-12 of the microphone 1 are sealingly insulated from each other.
The movable element 13, also called piston, is in contact with the first zone 11. It comprises a membrane 131 and a membrane rigidifying structure 132. The role of the membrane 131 of the piston 13 is to collect over its entire surface a pressure difference between its two faces, in order to deduce a variation in atmospheric pressure therefrom. One side of the membrane 131 is subjected to atmospheric pressure (the variation of which is desired to be detected) and an opposite side of the membrane 131 is subjected to a reference pressure.
In addition, the microphone 1 comprises capacitive detection means 15 disposed in the second zone 12. These capacitive detection means 15 allow measurement of the displacement of the piston 13, and therefore the difference in pressure between its two faces. They preferably comprise a movable electrode 151 and at least one fixed electrode facing the movable electrode 151. The electrodes form armatures of a capacitor whose capacitance varies as a function of the displacement of the piston 13.
The transmission device 14 is rotatably mounted relative to the frame by means of several pivot hinges 16. The transmission device 14 comprises two first transmission arms 141 extending in the first zone 11, two second transmission arms 142 extending in the second zone 12 and two transmission shafts 143 partly extending in the first zone 11 and partly in the second zone 12. Each transmission shaft 143 connects a first transmission arm 141 to a second transmission arm 142.
Each first transmission arm 141 comprises a first end coupled to the piston 13 and a second, opposite end coupled to the transmission shaft 143 associated therewith. Each second transmission arm 142 comprises a first end coupled to the movable electrode 151 of the capacitive detection means 15 and a second, opposite end coupled to the transmission shaft 143 associated therewith.
Patent FR3059659B1 describes a capacitive detection microphone similar to that of
To achieve such a differential measurement, the capacitors are charged beforehand by applying a DC bias voltage between the movable electrode and the fixed electrodes through a high resistance. Displacement of the piston results in a variation in capacitance, and hence a variation in voltage between the fixed electrodes (the capacitor charge being substantially constant at audible frequencies, typically above 100 Hz) which can be read by an instrumentation amplifier.
One drawback of these capacitive detection microphones is that energy is lost in the deformation of the transmission device 14 and the frame of the movable electrode 151, which represents a loss of useful signal upon detecting dynamic pressure variations.
In addition, these capacitive detection microphones can become failing due to a movable electrode “pull-in” phenomenon, which is common to all electromechanical systems that include capacitive measurement or actuation means. This pull-in phenomenon is caused by the electrostatic force, which tends to bring the movable electrode closer to the fixed electrode (or to one of the fixed electrodes) and which depends on the square of the bias voltage. The electrostatic force, which also depends on the displacement of the movable electrode, can be approximated to first order by a constant force plus the force exerted by a spring of negative stiffness for small displacements.
To avoid (to a certain extent) this pull-in phenomenon, an elastic force is opposed to the electrostatic force. This elastic force can be generated by springs that connect the frame of the movable electrode to the microphone frame. The greater the stiffness of the springs, the greater the voltage at which the electrostatic force overcomes the elastic force (the so-called “pull-in voltage”) and the higher the voltage at which the movable electrode 151 can be biased. This is advantageous because the sensitivity of the microphone 1 increases with the bias voltage).
The sensitivity of the microphone 1 also increases with the displacement of the movable electrode 151. One solution to increase displacement of the movable electrode 151 would be to increase displacement of the piston 13 (also called compliance) but this is limited by the resonant frequency of the microphone 1 (which is desired to be at least 35 kHz). Another solution is to reduce length of the first transmission arms 141 and/or increase length of the second transmission arms 142, thereby increasing the lever arm effect. However, it is difficult to reduce length of the first transmission arms 141, because there is a sealing zone around the capacitive detection means 15 to enclose them in the second zone 12 and because this would mean reducing the surface area of the piston 13. Increasing the length of the second transmission arms 142 is easier, but significantly increases the microphone overall size. Furthermore, simply increasing length of the second transmission arms 142 makes them more easily deformable, which ultimately reduces displacement of the movable electrode and decreases sensitivity.
There is therefore a need to provide an electromechanical system with capacitive detection or actuation that is both compact and has high sensitivity.
According to an aspect of the invention, this need tends to be satisfied by providing an electromechanical system comprising:
Thus, when the movable element is displaced, it rotatably drives the first transmission device about the first longitudinal axis, which in turn moves the first movable electrode. This arrangement makes it possible to obtain a greater displacement of the movable electrode for a given displacement of the movable element, without however increasing the overall size of the electromechanical system, because the displacement of the movable electrode is now uncorrelated with the distance between the movable element and the movable electrode. It now depends on the distance between the first end of the first transmission arms and the first longitudinal axis of rotation. The electromechanical system according to an aspect of the invention thus has better compromise between sensitivity and compactness than the microphone of prior art.
Beneficially, the first movable electrode is secured to the first transmission shaft, resulting in that the first movable electrode is rotatably mounted about the first longitudinal axis of rotation.
In an embodiment:
According to one development of this embodiment, the second movable electrode is secured to the second transmission shaft, resulting in that the second movable electrode is movably rotatably mounted about the second longitudinal axis of rotation.
In one further development compatible with the previous one, the first longitudinal axis of rotation is parallel to the second longitudinal axis of rotation.
According to one further development compatible with the previous ones, the first end of the first transmission arms is coupled to a first half of the movable element and the first end of the second transmission arms is coupled to a second half of the movable element.
In an embodiment, the movable element is in contact with a first zone and the first and second movable electrodes are located in a second zone sealingly insulated from the first zone.
Further to the characteristics just discussed in the preceding paragraphs, the electromechanical system according to an aspect of the invention may have one or more of the following additional characteristics, considered individually or according to any technically possible combinations:
Further characteristics and benefits of the invention will become apparent from the description given below, by way of indicating and in no way limiting purposes, with reference to the appended figures, in which:
For the sake of clarity, identical or similar elements are marked with identical reference signs throughout the figures.
The electromechanical system 2 comprises:
The movable element 13, hereinafter referred to as the piston, is translationally movable relative to the frame 10, along a direction (Z) perpendicularly to the plane (XY) of
The membrane 131 of the piston 13 can partly delimit a reference closed volume known as the reference volume, where a reference pressure prevails. It separates this reference volume from a cavity open to the external environment, in this case air. A face of the membrane 131 is therefore subjected to the reference pressure and an opposite face of the membrane 131 is subjected to the atmospheric pressure (the variation of which is to be detected in the case of a microphone). Alternatively, the reference volume may be quasi-closed, in the sense that there is a trench around the piston (which is trimmed). This trench allows the piston to move and allows air to leak between the reference volume and the outside. This leakage is small so that the pressures can equalise slowly, so that only low frequency (<100 Hz) pressure variations are filtered out.
The first zone 11 encompasses the cavity open to the external environment, subjected to atmospheric pressure, and the reference volume subjected to the reference pressure.
The capacitive detection system 15′ makes it possible to measure displacement of the piston 13, and thus the difference in pressure between its two faces. Further to the first and second movable electrodes 151-152, they comprise at least one fixed electrode (with respect to the frame 10), separated from the first movable electrode 151 by a first dielectric medium, and at least one additional fixed electrode, separated from the second movable electrode 152 by a second dielectric medium.
Each movable electrode and associated fixed electrode(s) form the armatures of one or more capacitors whose capacitance varies as a function of the movement of the piston 13. The fixed electrodes may also be referred to as “counter electrodes”.
The first dielectric medium and the second dielectric medium are not solid (but, in an embodiment, consist of a gas or a mixture of gases), so as not to impede movement of the movable electrodes 151. The second dielectric medium is here identical to the first dielectric medium, as the movable electrodes 151-152 are both located in the second zone 12.
The second zone 12 is beneficially a controlled atmosphere chamber to reduce the phenomena of viscous friction and acoustic noise associated therewith. By “controlled atmosphere chamber», it is meant a chamber under a reduced pressure, typically less than 10 mbar, and for example less than 1 mbar. Thus, the second zone 12 is subjected to a pressure much lower than atmospheric pressure or the reference pressure.
The first transmission device 14a is rotatably mounted with respect to the frame 10 by means of a plurality of first pivot hinges 16a. It comprises a first transmission shaft 144a and first transmission arms 145a.
The first transmission shaft 144a has a first longitudinal axis of rotation Xa (hereinafter referred to as first axis Xa), which extends in a first direction X. In other words, the first transmission shaft 144a can pivot on itself, about the first axis Xa. It extends facing the piston 13, facing a region between the piston 13 and the first movable electrode 151 and facing the first movable electrode 151.
The first movable electrode 151 is secured to the first transmission shaft 144a, which means that there is no relative movement between the first movable electrode 151 and the first transmission shaft 144a. The first movable electrode 151 is therefore also rotatably movably mounted about the first axis Xa.
The electromechanical system 2 is thus devoid of movement transformation elements between the first transmission device 14a and the first movable electrode 151, such as torsion blades for switching from rotation to translation. As a result, no energy is lost in these transformation elements (for example, by deformation of the torsion blades).
The first transmission arms 145a, for example two in number in
Each first transmission arm 145a comprises a first end coupled to the piston 13 and a second end secured to the first transmission shaft 144a. One or more coupling elements 133 (for example torsion blades) connect the rigidifying structure 132 of the piston 13 to the first end of each first transmission arm 145a and allow switching from a translational movement (piston 13) to a rotational movement (first transmission shaft 144a and first movable electrode 151) while strongly coupling their displacement along the third direction Z. These coupling elements 133 are capable of elastic deformation.
The translational movement of the piston 13 causes the first transmission arms 145a, and therefore the first transmission shaft 144a, to rotate about the first axis Xa. This rotational movement is then transmitted to the first movable electrode 151.
The first pivot hinges 16a, for example six in number, are aligned, here in the first direction X. In an embodiment, one of the first pivot hinges 16a is located at the end of the first transmission shaft 144a on the side of the piston 13 (that is opposite to the first movable electrode 151), while other first pivot hinges 16a are located on the side of the first movable electrode 151. As will be described in detail below, the first movable electrode 151 is, in an embodiment, connected to the first transmission shaft 144a at these other first pivot hinges 16a.
The second transmission device 14b is also rotatably mounted with respect to the frame 10 by means of second pivot hinges 16b. It is constructed in the same way as the first transmission device 14a. More particularly, it comprises a second transmission shaft 144b having a second longitudinal axis of rotation Xb (hereinafter referred to as the second axis Xb) and second transmission arms 145b (for example two). Each second transmission arm 145b comprises a first end coupled (via one or more coupling elements 133) to the piston 13 and a second end secured to the second transmission shaft 144b. The second transmission arms 145b, in an embodiment, extend perpendicularly to the second axis Xb.
The second movable electrode 152 is secured to the second transmission shaft 144b and therefore rotates about the second axis Xb.
The second pivot hinges 16b are, in an embodiment, distributed along the second axis Xb in the same way as the first pivot hinges 16a are distributed along the first axis Xa (one of them is located at the end of the second transmission shaft 144b and others are located at the second movable electrode 152).
The first transmission arms 145a are coupled to a first half of the piston 13 (the upper half in
As is illustrated in
The first movable electrode 151 and the second movable electrode 152 may be identical and arranged symmetrically with respect to a plane P separating the first and second halves of the piston 13. This symmetry makes it possible to obtain an identical reaction on the two halves of the piston so that the latter is well held in translation.
The first transmission device 14a and the second transmission device 14b may also be symmetrical with respect to the plane P. The first transmission shaft 144a and the first movable electrode 151 then pivot in one direction (about the first axis Xa), while the second transmission shaft 144b and the second movable electrode 152 pivot in the opposite direction (about the second axis Xb).
The piston 13 may also be symmetrical relative to the plane P.
The symmetries of the piston 13 and the transmission devices 14a-14b allow energy collected by the piston 13 to be distributed equally between the first movable electrode 151 and the second movable electrode 152. Indeed, the mass of the piston 13 is distributed equally between the first and second halves, and thus between the first and second transmission devices 14a-14b.
Rotatable mounting of the first movable electrode 151 and the second movable electrode 152, respectively along the same axis of rotation as the first transmission device 14a and the second transmission device 14b, makes it possible to obtain a greater displacement of the movable electrodes 151-152 for a given displacement of the piston 13, without, however, increasing the overall size of the electromechanical system 2. Indeed, the length of the transmission shafts 144a-144b does not influence amplitude of the displacement of the movable electrodes 151-152. The movable electrodes 151-152 can therefore be brought as close as possible to the piston 13.
Switching from one movable electrode (
The displacement of each movable electrode 151, 152 relative to that of the piston 13 is a function of the distance Lpist1, Lpist2 between the first end of the transmission shafts 145a, 145b and the corresponding axis of rotation Xa, Xb. This distance may be of the same order of magnitude as the distance Lelec1, Lelec2 between a longitudinal edge (that is along X) of the movable electrode 151, 152 and the axis of rotation Xa, Xb.
More precisely, the Z-displacement of the longitudinal edge of the first movable electrode 151 is given by the following relationship:
The Z-displacement of the longitudinal edge of the second movable electrode 152 is given by the following relationship:
In an embodiment, the distance Lpist1 between the first end of each first transmission arm 145a and the first axis Xa is such that:
The transmission shafts 144a-144b and the transmission arms 145a-145b may be particularly rigid, and therefore not very sensitive to deformations which are equivalent to energy losses. This rigidity of the transmission shafts 144a-144b and the transmission arms 145a-145b may in particular be conferred by a significant thickness (measured in the third Z direction), in an embodiment, between 5 μm and 800 μm, and for example between 50 μm and 200 μm. The transmission shafts 144a-144b and the transmission arms 145a-145b are beneficially formed by etching a silicon substrate. This substrate can be thinned to a thickness of between 50 μm and 200 μm. Alternatively, the first elements of the transmission device 14′ are formed by an epitaxially grown layer with a thickness between 5 μm and 40 μm.
As the transmission shafts 144a-144b rotate on themselves, their inertia remains low and does not negatively impact resonant frequency of the electromechanical system 2. However, they can be perforated, as is illustrated in
The width of the transmission arms 145a-145b (measured in the first direction X) is of the same order of magnitude as their thickness, in order to minimise their inertia. It is beneficially between 5 μm and 800 μm, in an embodiment between 50 μm and 200 μm.
As illustrated in
The capacitive detection system 15′ will now be described in more detail, referring only to the first movable electrode 151 (connected to the first transmission device 14a). Nevertheless, this description applies mutatis mutandis to the second movable electrode 152 (connected to the second transmission device 14b), since it may be identical to the first electrode 151. Similarly, the description that will be made of the first pivot hinges 16a applies to the second pivot hinges 16b.
With reference to
The first beams 1512a, in an embodiment, extend in the second direction Y, beneficially from a first edge to a second opposite edge of the first movable electrode 151. They are beneficially evenly spaced from each other, to rigidify the membrane 1511 uniformly. The second beams 1512b, in an embodiment, extend in the first direction X (thus perpendicularly to the first beams 1512a).
The first movable electrode 151 beneficially has one or more planes of symmetry, for example a plane parallel to the plane XZ (thus perpendicular to the first beams 1512a) and another plane parallel to the plane YZ.
The rigidifying structure 1512 of the first movable electrode 151 is beneficially anchored, or fused, to the first transmission device 14a at a portion of the first pivot hinges 16a. Compared to the microphone 1 in
More particularly, the rigidifying structure 1512 of the first movable electrode 151 is connected to the first transmission device 14a, and more particularly to the first transmission shaft 144a, by pillars 146 visible in
The first transmission device 14a is thus reduced to first elements exclusively extending in the first zone 11 (the first transmission shaft 144a and the first transmission arms 145a) and to second elements (the pillars 146) which extend partly in the first zone 11 and partly in the second zone 12. This reduction of the first transmission device 14a makes it possible to limit energy losses. Especially, there are no more losses through deformation of the second transmission arms 142.
The electromechanical system 2 is particularly compact, as several functions, namely rotating the first transmission device 14a, sealing between the two zones 11-12 and connecting to the first movable electrode 151, are carried out in the same place.
Anchoring between the rigidifying structure 1512 and the first transmission device 14a is, in an embodiment, achieved by means of the first beams 1512a. At least some of these are fused to the first transmission device 14a, each at a corresponding first pivot hinge 16a. The anchoring point of each first beam 1512a is beneficially located at half its length. Thus, the axis of rotation of the first movable electrode 151 lies in one of the planes of symmetry of the first movable electrode 151 (the one perpendicular to the first beams 1512a). The length of the first beams 1512a is measured in the second direction Y, while their width is measured in the first direction X.
Each first beam 1512a fused to the first transmission device 14a beneficially has a width that decreases with the distance from the corresponding first pivot hinge 16a. In other words, the width of the first beams 1512a is maximum at the first pivot hinges 16a. Thus, the rigidifying structure 1512 is most rigid where it is most mechanically stressed, that is near the axis of rotation. This helps to reduce energy loss through deformation, limiting the negative impact on the inertia of the first movable electrode 151 and thus the resonant frequency of the electromechanical system 2.
In this first embodiment of the electromechanical system 2, each of the first beams 1512a of the rigidifying structure 1512 is fused to the first transmission device 14a. In other words, each first beam 1512a has an associated first pivot hinge 16a. The number of first pivot hinges 16a on the side of the first movable electrode 151 is therefore equal to the number of first beams 1512a. This arrangement makes it possible to create a space 17 between two successive first pivot hinges 16a.
The frame 10 may comprise, for each first pivot hinge 16a, two distinct first portions 101 disposed on either side of the first beam 1512a associated with the first pivot hinge. The first beam 1512a is, in an embodiment, connected to each of the first portions 101 of the frame 10 by a torsion blade 162 (see
As is represented in
Beneficially, each of the counter-electrodes 153, 154 comprises a first portion 153a, 154a and a second portion 153b, 154b located on either side of the membrane 1511 and either side of the first pivot hinges 16a. The first so-called upper portion 153a, 154a, and the second so-called lower portion 153b, 154b of a same counter-electrode are electrically connected to each other. This arrangement makes it possible to obtain a fully differential measurement, even if the distance between the membrane 1511 and the upper portions 153a-154a of the counter-electrodes (referred to as the upper gap) is different from the distance between the membrane 1511 and the lower portions 153a-154a of the counter-electrodes (lower gap).
The lower portions 153b-154b of the counter-electrodes 153-154 extend under the first beams 1512a of the rigidifying structure 1512, on either side of the first pivot hinges 16a. In contrast, the upper portions 153a-154a of the counter-electrodes 153-154 are, in an embodiment, each divided into a plurality of blocks (or sub-portions) separated by the first beams 1512a, as is illustrated in
Each block of the upper portion 153a of the first counter electrode 153 may be electrically connected to the lower portion 153b of this same counter electrode by a first connector 153c and a first conductive via 153d. Similarly, each block of the upper portion 154a of the second counter electrode 154 may be electrically connected to the lower portion 154b of this same counter electrode by a second connector 154c and a second conductive via 154d.
The first and second connectors 153c-154c beneficially extend into the space 17 located between two first pivot hinges 16a. Thus, the electrical connection of the upper and lower portions of a same counter electrode is simplified and does not increase the overall space of the capacitive detection system 15′.
Alternatively, the different blocks of an upper counter electrode portion may be directly connected to each other, for example at the periphery of the first movable electrode 151.
With reference to
In addition, each of the blocks of the upper portions 153a, 154a of the counter-electrodes 153-154 may be secured to the underlying lower portion 154b, 153b by (at least) two electrically insulating pillars 104, in an embodiment, formed of the same material as that of the annular seals 103, 105. The pillars 104 may be separated in pairs by a residual layer 104′ formed of the same material as that of the membrane 1511 of the first movable electrode 151, for example silicon. The thickness of the pillars 104 is then equal to the upper gap and the lower gap. Otherwise, there is only one “double” pillar, whose thickness is equal to the sum of the upper gap, the lower gap and the thickness of the membrane 1511. The pillar(s) 104 and the residual layer 104′ reduce parasitic capacitances between the upper portions 153a, 154a and the lower portions 153b-154b of the counter electrodes.
Alternatively, the capacitive detection system 15′ may comprise (for each movable electrode) only one (lower or upper) counter-electrode, two upper and lower counter-electrodes but located on one side of the pivot hinges 16 (pseudo-differential detection), or two lower or upper counter-electrodes located on either side of the pivot hinges 16 (differential detection).
As previously indicated, sealing between the first and second zones 11-12 of the electromechanical system 2 may be achieved at the first pivot hinges 16a located on the side of the first movable electrode 151. As illustrated in
Each sealed insulation member 161 has, in an embodiment, an associated pillar 146 of the first transmission device 14a passing therethrough. The sealed insulation element 161 extends, for example, from the associated pillar 146 to the lower portions 153b-154b of the counter-electrodes 153-154 (see
Furthermore, each first pivot hinge 16a (associated with the first movable electrode 151) beneficially comprises two torsion blades 162 (one per first portion 101 of the frame 10). The torsion blades 162 are dimensioned so as to be able to be torsionally deformed and to allow rotation of the first transmission device 14a and of the first movable electrode 151, while limiting their translational movements, in particular along the third direction Z (so-called “out-of-plane” translation). The two torsion blades 162 connect the rigidifying structure 1512 of the first movable electrode 151 (fused to the pillar 146 of the first transmission device 14a) to the first portions 101 of the frame 10 (see also
The first pivot hinge 16a located at the end of the first transmission shaft 144a beneficially comprises a sealing insulation element 161 (such as in the form of a membrane) and two torsion blades 162, but does not participate in the sealing between the first and second zones 11-12 (being located only in the first zone 11).
The electromechanical system 2 comprises an elastic device connected to the first movable electrode 151 and configured to generate an elastic force that opposes the movement of the first movable electrode 151. The role of the elastic device is to counteract the pull-in phenomenon of the first movable electrode 151. Their stiffness influences pull-in voltage of the system, and therefore the ability to bias the first movable electrode 151, but also the energy losses.
The “anti-pull-in” elastic device (mechanically) connects the rigidifying structure 1512 of the first movable electrode 151 to the frame 10 and/or to elements secured to the frame, such as the counter-electrodes 153-154, possibly via the pillars 146 of the first transmission device 14a. Thus, the stiffness of the first transmission device 14a or the stiffness of the rigidifying structure 1511 itself are not considered as “anti-pull-in” elastic device.
The elastic “anti-pull-in” device here comprises the sealed insulation elements 161 and, if applicable, the torsion blades 162. In this way, the sealed insulation elements 161 and the torsion blades 162 fulfil several functions simultaneously.
The anti-pull-in elastic device is connected to the rigidifying structure 1512 where it is most rigid, namely at the first pivot hinges 16a. Thus, the stiffness of the anti-pull-in elastic device is not degraded by series elements of too low stiffness. This stiffness can also be easily controlled by adjusting the dimensions of the sealed insulation elements 161 and the torsion blades 162. The sealed insulation elements 161 can be defined by anisotropically etching a sacrificial layer (for example of SiO2) and are made in a structural layer of controlled thickness. This type of etching allows good control of dimensions of the sealed insulation elements 161. As a result, the stiffness of the sealed insulation elements 161 has a low dispersion (mainly between different electromechanical systems manufactured on the same wafer or on different wafers).
The second movable electrode 152 is beneficially connected to the second transmission device 14b in the same way as the first movable electrode 151 is connected to the first transmission device 14a. Thus, the electromechanical system 2 also comprises “anti-pull-in” elastic device connected to the second movable electrode 152, this elastic device, in an embodiment, comprising the sealed insulating elements 161 and, where applicable, the torsion blades 162 of the second pivot hinges 16b.
The sealed insulation elements 161 and, if applicable, the torsion blades 162, beneficially constitute the only “anti-pull-in” device of the electromechanical system 2. Thus, the electromechanical system 2 is particularly compact.
This second embodiment differs from the first embodiment in the design of the transmission devices 14a-14b and in the design of the capacitive detection system 15′. The pivot hinges 16a-16b are constructed as described in relation to
The transmission shafts 14a-14b are here rectilinear. The number of first transmission arms 144a or second transmission arms 145b is equal to 3. They are, in an embodiment, evenly spaced.
The rigidifying structure 1512 of each movable electrode 151, 152 still comprises first beams 1512a, but more than the number of pivot hinges 16a, 16b used to anchor the movable electrode 151, 152. Thus, some first beams 1512a are not fused to the transmission device 14a, 14b. They extend over the lateral edges (along the second direction Y) of the movable electrode 151, 152 or between two successive pivot hinges 16a, 16b.
The second beams 1512b no longer connect the first beams 1512a at their ends, but closer to the pivot hinges 16a, 16b, for example halfway between the axis of rotation Xa, Xb (passing through the torsion blades 162; see
In addition to increasing width of the first beams 1512a at the pivot hinges 16a, 16b (see
The space 17 between two successive hinges 16a, 16b is occupied by one or more first beams 1512a (not fused to the transmission device 14a, 14b), which necessitates a change in the way the upper and lower portions of the counter electrodes are connected.
The different blocks of the upper portion 153a of the first counter-electrode 153 are electrically connected to each other by a first conductive track 153c′ which extends to the periphery of the first movable electrode 151. This first conductive track 153c′, referred to as the outer track, bypasses the first movable electrode 151 up to the first conductive via 153d to connect to the lower portion of the first counter-electrode 153, located on the other side of the first pivot hinges 16a. Similarly, the different blocks of the upper portion 154a of the second counter electrode 154 are electrically connected to each other by a second conductive track 154c′ which extends at the periphery of the first movable electrode 151 to the second conductive via 154b.
In an embodiment, the third counter-electrode 155 is electrically connected to the second counter-electrode 154 so as to be subjected to the same electrical potential. Beneficially, the different blocks of the upper portion 155a of the third counter-electrode 155 are connected to the different blocks of the upper portion 154a of the second counter-electrode 154 via the second conductive track 154c′. The blocks of the upper portion 155a of the third counter-electrode 155 are beneficially disposed facing the blocks of the upper portion 154a of the second counter-electrode 154. Additionally, a third conductive track 155c is connected to the second conductive track 154c′ and bypasses the second movable electrode 152. This third conductive track 155c is connected to a third conductive via 155d in electrical contact with the lower portion of the third counter electrode 155.
The fourth counter-electrode 156 is, in an embodiment, electrically connected to the first counter-electrode 153 so as to be subjected to the same electrical potential. The different blocks of the upper portion 156a of the fourth counter-electrode 156 are beneficially connected to the different blocks of the upper portion 153a of the first counter-electrode 153 via the first conductive track 153c′ and a fourth conductive track 156c. This fourth conductive track 156c bypasses the second movable electrode 152 and is connected to a fourth conductive via 156d in electrical contact with the lower portion of the fourth counter-electrode 156.
Electrical connections between the counter electrodes 153-156 are, in an embodiment, arranged symmetrically to minimise overall size of the capacitive detection system 15′.
The electromechanical system 2 described above can be manufactured using methods described in patents FR3059659B1 and FR3114584B1, especially starting from a stack of layers comprising successively a substrate, a first sacrificial layer and a first structural layer. The stack may in particular be a multilayer structure of the silicon-on-insulator (SOI) type, commonly called an SOI substrate.
The substrate is especially used to make, by etching, the first elements of the transmission devices 14a-14b (transmission shafts 144a-144b and transmission arms 145a-145b), the lower portions of the counter-electrodes 153-156 and a part of the frame 10. The substrate may be of a semiconductor material, for example silicon.
The first structural layer is used in particular to produce the membrane 131 of the piston 13, the membrane 1511 of the movable electrodes 151-152 and the sealed insulation elements 161 (sealing membranes). It has a thickness less than that of the substrate, in an embodiment, between 100 nm and 10 μm, for example equal to 1 μm. It is, in an embodiment, made of the same material as the substrate, for example silicon.
The first sacrificial layer is intended to disappear in part during the manufacture of the electromechanical system 2 in order to release the membrane 131 of the piston 13, the membrane 1511 of the movable electrodes 151-152 and the sealed insulation elements 161. Its thickness especially defines the distance between the membrane 1511 and the lower portions of the counter-electrodes 153-156 (lower gap). This layer also serves as a stop layer when etching the substrate, the membrane 152a and the second structural layer (the so-called “MEMS” layer described subsequently). The remaining parts of the first sacrificial layer form the annular seals 103, 105 and the lower pillars 104. The first sacrificial layer can be made of a dielectric material, in an embodiment, a silicon nitride or a silicon oxide, for example silicon dioxide (SiO2). Its thickness is for example between 100 nm and 10 μm.
As described in the aforementioned patents, a second sacrificial layer is deposited onto the first structural layer and a second structural layer is formed on the second sacrificial layer, in an embodiment, by epitaxy.
The second structural layer is etched to define the rigidifying structure 132 of the piston 13, the rigidifying structure 1512 of the movable electrodes 151-152, the torsion blades 162, the upper portions of the counter-electrodes 153-156, the first portions 101 and the second annular portion 102 of the frame 10. Beneficially, it is formed by the same material as the first structural layer, for example silicon. The thickness of the second structural layer is, in an embodiment, between 5 μm and 50 μm, for example 20 μm.
The rigidifying structure 1512 of each movable electrode 151, 152 is fused to the corresponding transmission device 14a, 14b by growing the second structural layer directly from the substrate, at the location of the pivot hinges 16a, 16b (the first and second sacrificial layers have been opened beforehand). The pillars 146 of the transmission devices 14a, 14b are formed during this epitaxial growth.
The second sacrificial layer especially serves as a stop layer during etching of the second structural layer. It is partly removed to release the membrane 131 of the piston 13, the membrane 1511 of the movable electrodes 151-152 and the sealed insulation elements 161. Its thickness defines distance between the membrane 1511 and the upper portions of the counter-electrodes 153-156 (upper gap). The second sacrificial layer is beneficially formed by the same dielectric material as the first sacrificial layer, for example a silicon oxide. Its thickness may be between 100 nm and 10 μm.
The electromechanical system 2 does not necessarily comprise the two movable electrodes 151-152 and the two transmission devices 154a-154b. It may comprise a single movable electrode and a single transmission device (see
Here the piston 13 is still translationally movable. It may be sufficiently balanced to be held in translation by the single transmission device 14a. The first ends of the transmission arms 145a of the transmission device 14a are, in an embodiment, coupled to the piston 13 at points on the centre line of the piston 13 (i.e. the line separating the two halves of the piston). Alternatively, the piston 13 may be guided in translation by means other than the single transmission device 14a (especially when it is not sufficiently well balanced).
In a fourth embodiment represented in
Thus, in this fifth embodiment (and in contrast to the previous embodiments), the movable electrode 151 is not integrally connected to the transmission shaft 144a, but via coupling elements 147 (for example torsion blades) allowing passage from one rotation to another rotation. These coupling elements 147 connect, for example, beams 148 (similar to the first beams 1512a) secured to the transmission shaft 144a to the rigidifying structure of the movable electrode 151.
In a sixth embodiment represented in
The electromechanical system 2 according to the invention is not limited to the embodiments described in connection with
The transmission shafts 144a-144b may adopt other geometries. The number of transmission arms 145a, 145b may be greater than 3.
The electromechanical system 2 may also comprise, for each transmission device 14a, 14b, one or more additional pivot hinges, not represented in the figures, between the one located at the end of the transmission shaft 144a, 144b and those connecting the movable electrode 151, 152. These additional pivot hinges are, in an embodiment, located in the first zone 11 and therefore do not participate in sealing between both zones.
Alternatively, it may have only two pivot hinges per transmission device 14a, 14b, one at the movable electrode 151, 152, the other at the end of the transmission shaft 144a, 144b.
The electromechanical system 2 has been described using as an example a capacitive detection microphone comprising a piston 13 with a membrane 131 subjected to atmospheric pressure on the one hand and a reference pressure on the other hand. However, the electromechanical system can form other types of capacitive detection transducer, such as a loudspeaker (sound emitter) or an ultrasonic emitter (which are electroacoustic transducers), or even a differential pressure sensor.
In the case of a differential pressure sensor, the first face of the membrane 131 is subjected to a first pressure (not necessarily atmospheric pressure) and the second face of the membrane 131 is subjected to a second pressure, different from the first pressure. The displacement of the membrane 131, under the effect of the pressure difference, is measured by the capacitive detection system 15′. The membrane 131 of the piston is fixed to the frame 10 so as to be sealed, and the rigidifying structure 132 of the piston is absent or reduced so as not to anchor it to the frame.
In the case of a loudspeaker or ultrasonic transmitter, a capacitive actuation system replaces the capacitive detection system 15′. The capacitive actuation system also comprise stwo movable electrodes and at least one counter-electrode per movable electrode. The movable electrodes are moved by an electrostatic force and this movement is transmitted by the transmission devices 14a, 14b to the piston 13. The movement of the membrane 131 of the piston 13 enables emission of a sound (or ultrasound).
The second zone 12 may comprise two controlled atmosphere chambers, one enclosing the first movable electrode 151, the other enclosing the second movable electrode 152.
The first and second sealingly insulated zones 11-12 are not necessarily subjected to different pressures. The first zone 11 may also be an aggressive environment and the movable electrodes of the capacitive (detection or actuation) system is placed in the second zone 12 to protect them from this aggressive environment (in addition to reducing viscous friction, and thus acoustic noise).
The electromechanical system 2 may even devoid of a sealing device between the first and second zones 11-12 (which amounts to considering only one zone). More particularly, the pivot hinges 16 may be devoid of a sealed insulation element 161. Indeed, the torsion blades 162 may suffice for the rotation of the transmission device 14′ and as elastic “anti-pull-in” device.
The articles “a” and “an” may be employed in connection with various elements, components, processes or structures described herein. This is merely for convenience and to give a general sense of the compositions, processes or structures. Such a description includes “one or at least one” of the elements, components, processes or structures. Moreover, as used herein, the singular articles also include a description of a plurality of elements or components, unless it is apparent from a specific context that the plural is excluded.
It will be appreciated that the various embodiments and aspects of the inventions described previously are combinable according to any technically permissible combinations.
Number | Date | Country | Kind |
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2214688 | Dec 2022 | FR | national |