The invention relates to an electromechanical transducer, with piezoelectric elements disposed in a stack, between which contact electrodes are disposed by way of which the piezoelectric elements are electrically connected.
Such electromechanical transducers are used in measurement and regulating technology, for instance. As an example, devices for ascertaining and/or monitoring a predetermined fill level in a container that have a mechanical oscillation structure, mounted at the level of the predetermined fill level, that is excited into oscillation by an electromechanical transducer are available on the market. One example of such a device is described in German Patent Disclosure DE-A 41 18 793. The oscillations of the mechanical oscillation structure are picked up and converted into electrical signals, which are accessible for further processing and/or evaluation. From the electrical signals, a frequency and/or an amplitude of the oscillation can for instance be determined. The frequency and/or amplitude offer information about whether the mechanical oscillation structure is covered by a product filling the container, or not.
Such fill level limit switches are used in many branches of industry, in particular in chemistry and in the food industry. They serve the purpose of limit state detection and are used for instance to secure against overfilling or to prevent pumps from running empty.
Electronic transducers with piezoelectric elements disposed in a stack offer the advantage that a plurality of piezoelectric elements can be connected electrically parallel and mechanically in series. As a result, a very robust, powerful transducer can be achieved.
In conventional electromechanical transducers, the piezoelectric elements are typically stacked mechanically, and planar electrodes are inserted between each two adjacent piezoelectric elements and secured for instance by means of an adhesive. These electrodes have contact lugs, extended out of the stack, by way of which the piezoelectric elements are to be connected.
Producing such a stack is very labor-intensive. This is very expensive, especially given the high numbers of items typically required.
It is one object of the invention to disclose an electromechanical transducer which is simple and inexpensive to produce.
To that end, the invention comprises an electromechanical transducer, which includes:
In a first embodiment, the flexible printed circuit board has one portion embodied in steplike fashion; at each step, one planar terminal lug is extended to the outside, and the steps have a height that is equal to the thickness of the piezoelectric elements adjoining the respective step.
In a second embodiment, the stack comprises at least two partial stacks disposed one on the other, and the piezoelectric elements of each partial stack are connected by means of terminal lugs of the flexible printed circuit board that are disposed around a bottom face associated with the partial stack and are extended to the outside from the printed circuit board.
In a third embodiment, the flexible printed circuit board has one portion in which a plurality of conductor tracks extend one above the other, and in which each conductor track ends in a terminal lug extending perpendicular to the conductor track, and the individual terminal lugs are disposed parallel to one another and serve to connect piezoelectric elements adjoining them.
In one feature of one of the above embodiments, electronic components, in particular SMDs, are disposed on the flexible printed circuit board.
The invention also comprises a method for producing an electromechanical transducer of aforementioned electromechanical transducers, in which the flexible printed circuit board is equipped with components, the terminal lugs are disposed parallel to one another and one above the other by deformation of the flexible printed circuit board, as a result of which the piezoelectric elements are stacked on one another, and the stack is compacted.
In one embodiment of the method, the components are piezoelectric elements and SMDs, and the assembly is done automatically.
The invention moreover comprises a device for ascertaining and/or monitoring a predetermined fill level in a container, which device includes:
One advantage of the invention is that the terminal lugs are a component of the flexible printed circuit board. In other words, they are not individual, loose components that entail additional expenses but instead are merely specially shaped portions of the printed circuit board that is present anyway.
The terminal lugs of the flexible printed circuit board are especially well suited to production by machine. For instance, all the terminal lugs can be provided simultaneously with adhesive by machine and then equipped by machine with the piezoelectric elements. In the same assembly operation, further electronic components to be provided on the flexible printed circuit board are mounted in a single operation. Thus the manufacture of the electromechanical transducers of the invention can be done very quickly, quasi-fully automatically, and hence quite economically.
The invention and further advantages will now be described in further detail in conjunction with the drawing figures, which show three exemplary embodiments; identical elements are identified by the same reference numerals in the drawings.
The order of the piezoelectric elements and their electrical mode of connection to connection lines is arbitrary and should be selected in accordance with the later use of the transducer.
The arrangement selected in the exemplary embodiment for the piezoelectric elements 1, 3, 5, 7, 9, 11 and their electrical wiring is suitable for instance for use in a device, described at the outset, for ascertaining and/or monitoring a predetermined fill level.
The top four piezoelectric elements 1, 3, 5, 7 are connected electrically parallel and mechanically in series. To that end, the contact electrode G above the topmost piezoelectric element 1 is connected to the ground line LG; the contact electrode S between the topmost piezoelectric element 1 and the piezoelectric element 3 adjacent to it is connected to the transmission signal line LS; the next contact electrode G, between the piezoelectric element 3 and the piezoelectric element 5, is connected to the ground line LG; the contact electrode S, between the piezoelectric element 5 and the piezoelectric element 7, is connected to the transmission signal line LS; and the contact electrode G below the piezoelectric element 7 is connected to the ground line LG. The piezoelectric elements 1, 3, 5 and 7 all have a polarization parallel to a longitudinal axis of the stack. However, adjacent piezoelectric elements 1-3, 3-5, 5-7 are polarized oppositely. This is represented in
An alternating voltage delivered via the transmission signal line LS leads to a synchronous, identically oriented thickness oscillation of the piezoelectric elements 1, 3, 5, 7. The partial stack formed by the piezoelectric elements 1, 3, 5, 7 acts for instance as a transmitter to excite oscillations that are dependent on the alternating voltage supplied.
Below the piezoelectric element 7 is a separator disk 15 comprising an insulator, such as a ceramic. The separator disk 15 brings about an electrical and mechanical decoupling of the upper piezoelectric elements 1, 3, 5, 7 from the piezoelectric elements 9, 11 disposed below the separator disk 15.
In the exemplary embodiment shown, the partial stack formed by the piezoelectric elements 9, 11 is embodied as a receiver. The piezoelectric elements 9, 11 are connected electrically parallel and mechanically in series. To that end, the contact electrode G above the piezoelectric element 9 and the contact electrode G below the piezoelectric element 11 are connected to the ground line LG. The contact electrode E disposed between the piezoelectric elements 9 and 11 is connected to the reception signal line LE.
If a mechanical oscillation structure is excited to oscillation by the transmitter, then the stack and the oscillation structure execute oscillations, which via the receiver are accessible, in the form of a voltage that can be picked up via the reception signal line LE and varies as a function of the resultant oscillation, to further processing and/or evaluation.
Flexible printed circuit boards are sold for instance by the company doing business as Schoeller Elektronik, under the tradename Polyflex. They comprise a thin copper sheet, for instance, which is treated in an etching process by Schoeller Elektronik in accordance with a desired conductor track configuration, and onto which afterward a thick polyimide cover film is laminated to both sides.
According to the invention, a flexible printed circuit board 13 is used in which the contact electrodes S, E, G are planar terminal lugs extended to the outside from the flexible printed circuit board 13. The terminal lugs are an integral component of the flexible printed circuit board 13. For instance, they are formed of suitably shaped segments of the copper sheet that are not provided with a cover film.
The steps 33, 35, 37, 39, 41, 43, 45 have a height that is equal to the thickness of the piezoelectric elements 1, 3, 5, 7, 9, 11 adjacent to the respective steps 33, 35, 37, 39, 41, 43, 45.
In the production of an electromechanical transducer of the invention, the flexible printed circuit board 13a is first equipped with components. “Components” here means the piezoelectric elements 1, 3, 5, 7, 9, 11, the separator disk 15, and optionally still other electronic components required on the printed circuit board 13a. Preferably, the electronic components in
In the mounting of the piezoelectric elements 1, 3, 5, 7, 9, 11, an adhesive, for instance a conductive adhesive or an SMD adhesive, is applied to the terminal lugs 33, 35, 37, 39, 41, 43, 45, 47, and the piezoelectric element 1 is applied to the terminal lug 33, the piezoelectric element 3 is applied to the terminal lug 35, the piezoelectric element 5 is applied to the terminal lug 37, the piezoelectric element 7 is applied to the terminal lug 39, the separator disk 15 is applied to the terminal lug 41, the piezoelectric element 9 is applied to the terminal lug 43, and the piezoelectric element 11 is applied to the terminal lug 45.
Next, by deformation of the flexible printed circuit board 13a, the terminal lugs 33, 35, 37, 39, 41, 43, 45, 47 are disposed parallel to one another and one above the other. In the exemplary embodiment shown in
As in the case of the electromechanical transducer 13 shown in
The printed circuit board 13a has a narrow extension 52, extending perpendicular to the portions 17 and 51, and a plug 53 is provided on the end of this extension. All the lines in the printed circuit board 13a that are to be connected to a terminal outside the printed circuit board 13a are extended within the extension 52. In the exemplary embodiment selected, these include the transmission signal line LS, the reception signal line LE, and the ground line LG.
In the exemplary embodiment shown in
In this exemplary embodiment as well, it is provided that the stack is constructed as shown in FIG. 1 and comprises at least two partial stacks one on top of the other. Accordingly, the terminal lugs 55, 57, 59, 61 are disposed around the bottom face 71, and the terminal lugs 63, 65, 67, 69 are disposed around the bottom face 73.
The piezoelectric elements 1, 3, 5, 7, 9, 11 of each partial stack 1-3-5-7 and 9-11, respectively, are connected by means of terminal lugs 55, 57, 59, 61, 63, 65, 67, 69 of the flexible printed circuit board 13b that are disposed around the bottom face 71, 73 associated with the partial stack and are extended to the outside from the printed circuit board 13b.
In the mounting of the piezoelectric elements 1, 3, 5, 7, 9, 11, an adhesive, for instance a conductive adhesive or an SMD adhesive, is applied to the terminal lugs 55, 57, 59, 61, 63, 65, 67, 69, and the piezoelectric element 1 is applied to the terminal lug 55, the piezoelectric element 3 is applied to the terminal lug 57, the piezoelectric element 5 is applied to the terminal lug 59, the piezoelectric element 7 is applied to the terminal lug 61, the separator disk 15 is applied to the terminal lug 63, the piezoelectric element 9 is applied to the terminal lug 65, and the piezoelectric element 11 is applied to the terminal lug 67.
Next, the terminal lugs 55, 57, 59, 61, 63, 65, 67, 69 are disposed parallel to one another and one above the other by deformation of the flexible printed circuit board 13b. In the exemplary embodiment shown in
Here as well, accordingly, the flexible printed circuit board 13b is equipped with components; the terminal lugs 55, 57, 59, 61, 63, 65, 67, 69 are disposed parallel to one another and one above the other by deformation of the flexible printed circuit board 13b, as a result of which the piezoelectric elements 1, 3, 5, 7, 9, 11 are stacked on one another, and then the stack is compacted.
In this state, the bottom faces 71, 73 rest virtually in the form of tangential faces on the outside of the two partial stacks. SMDs 49 are disposed on both of the bottom faces 71, 73. It is understood that these or still other electronic components could also be provided at other locations on the printed circuit board 13b.
As in the case of the electromechanical transducer 13 shown in
In
The flexible printed circuit board 13c has one portion 75, in which a plurality of conductor tracks extend one above the other. Each of the conductor tracks ends in a terminal lug 77, 79, 81, 83, 85, 87, 89, 91 extending perpendicular to the conductor track. The individual terminal lugs 77, 79, 81, 83, 85, 87, 89, 91 are disposed parallel to one another and serve to connect piezoelectric elements 1, 3, 5, 7, 9 adjacent to them.
In production, the terminal lugs 77, 79, 81, 83, 85, 87, 89, 91 are provided with an adhesive for this purpose, and the interstices between the terminal lugs 77, 79, 81, 83, 85, 87, 89, 91 are equipped with the piezoelectric elements 1, 3, 5, 7, 9, 11 and the separator disk 15. In the process, the piezoelectric element 1 is placed between the terminal lugs 77 and 79; the piezoelectric element 3 is placed between the terminal lugs 79 and 81; the piezoelectric element 5 is placed between the terminal lugs 81 and 83; the piezoelectric element 7 is placed between the terminal lugs 83 and 85; the separator disk 15 is placed between the terminal lugs 85 and 87; the piezoelectric element 9 is placed between the terminal lugs 87 and 89; and the piezoelectric element 11 is placed between the terminal lugs 89 and 91.
In this exemplary embodiment, special deformation of the flexible printed circuit board 13c is not necessary, since the terminal lugs 77, 79, 81, 83, 85, 87, 89, 91 are already essentially in their final position; that is, in the form shown, they are already set upright, so that they extend perpendicular to the plane of the printed circuit board. After the assembly, here as well it is necessary for the stack to be compacted, in order to establish a permanent electrical and mechanical connection with the terminal lugs 77, 79, 81, 83, 85, 87, 89, 91.
The electrical connection of the terminal lugs 77, 79, 81, 83, 85, 87, 89, 91 to the transmission signal line LS, reception signal line LE and ground line LG is done analogously to the two exemplary embodiments above and will therefore not be described again here.
Precisely as in the preceding exemplary embodiments, the flexible printed circuit board 13c has an elongated extension 52, on the end of which a plug 53 is provided by way of which conductor tracks extending in the printed circuit board 13c can be contacted from outside. At a right angle to the extension 52, a further portion 93 of the printed circuit board 13c is provided, on which electronic components can be disposed. These components are preferably, as schematically indicated in
The device has an essentially cylindrical housing 95, which is closed on the end, flush at the front, by a circular-segment-shaped diaphragm 97. Two oscillator bars 99 pointing into the container are formed onto the outside of the housing 95, at the diaphragm 97. The housing 95, diaphragm 97 and oscillator bars 99 are components of a mechanical oscillation structure, which is set into oscillation by an electromechanical transducer 101 disposed in the interior of the housing 95. The diaphragm 97 executes bending oscillations, while the oscillator bars 99 are set into oscillation perpendicular to their longitudinal axis. However, oscillation structures that have only one oscillator bar, or none, are also possible. In this last case, only the oscillating diaphragm for instance comes into contact with a product located in the container.
The device should be mounted at the level of a predetermined fill level. To that end, a male thread is provided on the housing 95, by means of which the device can be screwed into a suitable opening in a container. Other types of fastening, such as by means of flanges, can also be employed. Other types of fastening, such as by means of flanges, can also be employed.
An electromechanical transducer 101 of the invention is provided, of the kind described above in conjunction with the exemplary embodiments shown in
The transducer 101 is enclosed between a first and a second die 103, each adjoining the stack at the end. The dies 103 preferably comprise a very hard material, such as a metal.
The transducer 101 is fastened in place along a longitudinal axis of the housing 95, between a pressure screw 105, screwed into the housing 95, and the diaphragm 97. As a result, the diaphragm 97 is prestressed.
In operation, the transmitter serves to excite the mechanical oscillation structure to mechanical oscillation. For that purpose, in operation, an electrical transmission signal is applied to the transmitter, and by means of it the transmitter and thus the transducer 101 are excited to thickness oscillations.
Accordingly, an oscillation of the oscillator bars 99 causes a bending oscillation of the diaphragm 97, which in turn causes a thickness oscillation of the transducer 101. This thickness oscillation causes a change in the voltage that is dropping across the receiver. A corresponding reception signal is available via the reception signal line LE.
The amplitude of these received signals is greater, the higher the mechanical oscillation amplitude of the mechanical oscillation structure. Utilizing this fact, the arrangement is preferably operated at its resonant frequency fr. At the resonant frequency fr, the mechanical oscillation amplitude is maximal.
To enable the mechanical oscillation structure to be set into oscillation at its resonant frequency fr, a closed-loop control circuit can for instance be provided, which regulates a phase difference, existing between the transmitted signal and the received signal to a certain constant value, for instance by feeding a received signal back to the transmission signal via a phase displacer and an amplifier. A closed-loop control circuit of this kind is described in German Patent Disclosure DE-A 44 19 617, for instance.
The resultant resonant frequency fr and its amplitude depend on whether the mechanical oscillation structure is covered by the product in the container, or not. Correspondingly, one or both measured variables can be used to ascertain and/or monitor the predetermined fill level.
For instance, the received signal can be delivered to an evaluation unit, which determines its frequency by means of a frequency measuring circuit and delivers the outcome to a comparator. The comparator compares the measured frequency with a reference frequency fR stored in a memory. If the measured frequency is less than the resonant frequency fR, the evaluation unit emits an output signal that indicates whether the mechanical oscillation structure is covered by a product. If the frequency has a value greater than the reference frequency fR, then the evaluation unit emits an output signal that indicates that the mechanical oscillation structure is not covered by the product.
The output signal is for instance a voltage that assumes a corresponding value, or a voltage that has a corresponding value or on which a signal current, in the form of pulses of a suitable frequency or suitable duration, is superimposed.
The piezoelectric elements 1, 3, 5, 7, 9, 11 are placed in a tube, from the side of which the flexible printed circuit board 13 is extended to the outside. The dies 103 are slipped onto the tube at the end. The printed circuit board, in the mounted state, is wrapped around the stack and disposed in an insert 106 in the housing 95. The insert 106 is essentially cup-shaped and has a bottom in the middle of which a continuous opening 107 is provided. The shape of the opening 107 is made to conform to that of the die 103. The diaphragm 97 preferably has a depression, made to conform with the shape of the first die 103, in which the round tip of the die 103 is rotatably supported. This form of support offers the advantage that because of the round form of the tip and of the depression, rotation is easily possible without major friction losses and without torsional forces being exerted on the stack, and nevertheless, because of the large contact surface of the tip in the depression, a very good mechanical transmission of force from the stack to the diaphragm 97 is simultaneously assured.
The insert 106 has a narrow wall portion, extended in the direction away from the diaphragm, that acts as a protective backrest for the portion 52 of the flexible printed circuit board 13 that leads to the plug 53.
The pressure screw 105 is connected to the insert 106 by a snap closure. To that end, the insert 106 has two recesses, facing one another on its end remote from the membrane, and correspondingly shaped detent lugs provided on an end toward the diaphragm of the pressure screw 105 snap into these recesses. The snap closure offers the advantage that the insert 106 and the pressure screw 105 are joined solidly to one another in a very simple way.
The pressure screw 105 has a recess, open at the side, through which the portion 52 of the flexible printed circuit board 13 connected to the plug 53 is guided.
A plug connector 109 is slipped onto the plug, and by way of this connector the electromechanical transducer can be connected.
Number | Date | Country | Kind |
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100 28 319 | Jun 2000 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP01/05542 | 5/16/2001 | WO | 00 | 5/9/2003 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO01/95667 | 12/13/2001 | WO | A |
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4488080 | Baumann | Dec 1984 | A |
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5092243 | Hawkins et al. | Mar 1992 | A |
5598051 | Frey | Jan 1997 | A |
5773913 | Casselden | Jun 1998 | A |
5945770 | Hanafy | Aug 1999 | A |
6345887 | Sato | Feb 2002 | B1 |
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4118793 | Dec 1992 | DE |
19653085 | Jul 1998 | DE |
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Number | Date | Country | |
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20030168945 A1 | Sep 2003 | US |