The present invention relates to an electron beam sterilization method for a bottle cap and an electron beam sterilization device in which the bottle cap to be fitted on a mouth of a bottle is sterilized with electron beams.
Patent Literature 1 discloses a technique of sterilizing a bottle cap in which the bottle cap is dropped into a cylindrical vacuum vessel so as to rotate about the horizontal axis passing through the cavity of the bottle cap, and at least three electron beam emitting means arranged around the vacuum vessel apply electron beams through respective windows to the bottle cap dropping.
Patent Literature 1: Japanese Patent No. 4380216
In Patent Literature 1, the bottle cap dropping while rotating about the horizontal axis thereof is oriented unstably due to rotation about the vertical axis along the direction of dropping, and therefore, it is necessary to arrange the three electron beam emitting means each covering a range of 120° around the vertical axis, thereby to apply electron beams to the bottle cap from three directions.
The electron beams emitted by the electron beam emitting units from the vacuum housing through the beam emitting windows may collide with air molecules and scatter to produce an ozone gas. The ozone gas may cause corrosion in the sterilization vessel. Therefore, in a sterilization vessel containing an ambient gas (the air) instead of a vacuum, it is necessary to discharge the produced ozone gas and introduce a fresh ambient gas.
One object of the present invention is to provide an electron beam sterilization method for a bottle cap and an electron beam sterilization device in which the orientation of a dropping bottle cap is stabilized by sucking or feeding of an ambient gas from or into a sterilization vessel, so as to uniformly sterilize the bottle cap with fewer electron beam emitting units.
An electron beam sterilization method for a bottle cap according to the first aspect includes: dropping a bottle cap, having a closed face and an opening face on opposite sides thereof, into a sterilization path in a vertical direction so as to orient the bottle cap such that a cap axis thereof passing through a center of the opening face is horizontal; sucking, in the sterilization path, an ambient gas through a suction hole formed along the vertical direction to draw one of the closed face and the opening face of the bottle cap, while applying an electron beam onto the other of the closed face and the opening face; and sucking, in the sterilization path, an ambient gas through a suction hole formed along the vertical direction to draw the other of the closed face and the opening face of the bottle cap, while applying an electron beam onto the one of the closed face and the opening face.
An electron beam sterilization method for a bottle cap according to the second aspect is configured as in the first aspect, wherein an ambient gas is sucked from or injected into a periphery around the bottle cap dropping in the sterilization path, in a substantially horizontal direction orthogonal to the cap axis so as to stabilize the orientation of the bottle cap.
An electron beam sterilization method for a bottle cap according to the third aspect is configured as in the first or second aspect, wherein in an inlet side of the sterilization path, an ambient gas is jetted downward onto the bottle cap so as to stabilize the orientation of the bottle cap and accelerate the drop of the bottle cap.
An electron beam sterilization device for a bottle cap according to the fourth aspect includes: a sterilization path in which a bottle cap is to be dropped in a vertical direction, the bottle cap having a closed face and an opening face on opposite sides thereof; a first sterilization section and a second sterilization section provided on the sterilization path; and a cap feeder provided on an inlet side of the sterilization path and configured to feed the bottle caps one by one so as to orient the bottle cap such that a cap axis thereof passing through a center of the opening face is substantially horizontal, wherein the first sterilization section includes a first electron beam emitting unit and a first orientation stabilizing unit, the first electron beam emitting unit being configured to emit an electron beam through a first emission window onto one of the closed face and the opening face of the bottle cap, the first orientation stabilizing unit being opposed to the first emission window and having a suction hole formed therein, the suction hole formed along the vertical direction and configured to draw the other of the closed face and the opening face, and wherein the second sterilization section includes a second electron beam emitting unit and a second orientation stabilizing unit, the second electron beam emitting unit being configured to emit an electron beam through a second emission window onto the other of the closed face and the opening face of the bottle cap, the second orientation stabilizing unit being opposed to the first emission window and having a suction hole formed therein, the suction hole formed along the vertical direction and configured to draw the one of the closed face and the opening face.
An electron beam sterilization device for a bottle cap according to the fifth aspect is configured as in the fourth aspect, wherein each of the first sterilization section and the second sterilization section is provided with a cap feeder on an inlet thereof.
An electron beam sterilization device for a bottle cap according to the sixth aspect is configured as in the fourth aspect, wherein the first sterilization section and the second sterilization section are provided sequentially on the sterilization path.
An electron beam sterilization device for a bottle cap according to the seventh aspect is configured as in the fourth to sixth aspect, wherein at least one of the first orientation stabilizing unit and the second orientation stabilizing unit is provided with a suction/injection hole for sucking or injecting an ambient gas from or into a periphery around the bottle cap dropping in the sterilization path, in a substantially horizontal direction orthogonal to the cap axis so as to stabilize the orientation of the bottle cap.
In the first aspect, a bottle cap is dropped in the sterilization path in the vertical direction so as to be oriented such that the cap axis thereof is substantially horizontal One of the closed face and the opening face of the bottle cap is drawn toward the suction hole to stabilize the orientation of the bottle cap, and an electron beam can be securely applied onto the other of the closed face and the opening face. Accordingly, the entire surface of the bottle cap can be uniformly sterilized with only two electron beam emitting units for applying electron beams onto the closed face and the opening face, respectively. The electron beams colliding with molecules of an ambient gas and are scattered and applied onto the outer peripheral surface of the bottle cap, and therefore, the outer peripheral surface of the bottle cap is sterilized satisfactorily.
In the second aspect, an ambient gas is further injected into or sucked from a periphery around the bottle cap dropping in the sterilization path so as to further stabilize the orientation thereof, and therefore, stable sterilization can be achieved with the electron beams.
In the third aspect, an ambient gas is jetted toward the bottle gap dropping in the inlet side so as to accelerate the bottle cap downward and stabilize the orientation thereof, thus increasing the processing speed.
In the fourth aspect, the first and second sterilization sections are configured such that the air is sucked from a suction hole to stabilize the dropping bottle cap in the horizontal direction, and an electron beam is applied from the direction opposite to the sucking direction for sterilization. Thus, the opening face and the closed face of the bottle cap can be sterilized securely, and the lateral periphery of the bottle cap can be sterilized satisfactorily by scattering electron beams caused by collision with the air molecules.
In the seventh aspect, the orientation stabilizing unit is provided with a suction/injection hole for sucking or injecting an ambient gas from or into a periphery around the bottle cap, and therefore, the orientation of the dropping bottle cap can be further stabilized.
Embodiments of the present invention will be hereinafter described with reference to the drawings. In an electron beam sterilization device for a bottle cap according to the present invention, a bottle cap C including a closed face Co formed in the top thereof and an opening face Ci formed in the bottom thereof may be dropped in an ambient gas such as the air along the vertical direction in such an orientation that the cap axis passing through the center of the opening face Ci may be substantially horizontal, and electron beams may be applied to the dropping bottle cap for sterilization.
(Entire Structure)
As shown in
(Sterilization Path)
The sterilization path 15 may include, e.g., a plurality of dropping portions 15a, 15e, 15i, and 15m extending along the vertical direction, a plurality of waiting portions 15c, 15g, and 15k extending obliquely at a predetermined angle of, e.g., 45 to 70° (this angle is about 60° in the drawing) with respect to the vertical line, and bent portions 15b, 15d, 15f, 15h, 15j, and 15l. The dropping portions 15a, 15e, 15i, and 15m and the waiting portions 15c, 15g, and 15k may be connected together via the bent portions 15b, 15d, 15f, 15h, 15j, and 15l.
That is, the inlet screening pipe 13 may encircle the inlet dropping portion 15a, the inlet bent portion 15b, the first waiting portion 15c, and the first bent portion 15d of the sterilization path 15 connected in this order. The inlet screening pipe 13 may be bent in accordance with the inlet dropping portion 15a, the inlet bent portion 15b, the first waiting portion 15c, and the first bent portion 15d, so as to prevent leakage of X rays out of the screening vessel 11. The first bent portion 15d may be provided with a first feeding star wheel (first cap feeder) 16A.
The upper chamber 12U may contain the first dropping portion 15e, the second bent portion 15f, and the second waiting portion 15g connected in this order. The first dropping portion 15e may be provided with the first sterilization section 21, and the second bent portion 15f may be provided with a first receiving start wheel 16B. The lower chamber 12D may contain the third bent portion 15h and the second dropping portion 15i connected in this order. The second dropping portion 15i may be provided with a second feeding star wheel (second cap feeder) 16C on the inlet side, the second sterilization section 31 in an intermediate portion, and a second receiving star wheel 16D on the outlet side.
Further, the outlet screening pipe 14 may encircle the fourth bent portion 15j, the outlet waiting portion 15k, the outlet bent portion 15l, and the outlet dropping portion 15m connected in this order. The outlet screening pipe 14 may be bent in accordance with the fourth bent portion 15j, the outlet waiting portion 15k, the outlet bent portion 15l, and the outlet dropping portion 15m, so as to prevent leakage of X rays out of the screening vessel 11.
As shown in
In
(First Sterilization Section and Second Sterilization Section)
The first sterilization section 21 may be provided with a first electron beam emitting unit 22, and the second sterilization section 31 may be provided with a second electron beam emitting unit 32. The first and second electron beam emitting units 22, 32 may include vacuum vessels 22a, 32a containing a filament and electrodes and having emission windows 22b, 32b formed thereon. The emission windows 22b, 32b may face a first sterilization chamber 23 and a second sterilization chamber 33 provided in the first and second dropping portions 15i, 15e of the sterilization path 15, respectively. The first sterilization chamber 23 and the second sterilization chamber 33 may have a larger width and depth than the first and second dropping portions 15i, 15e, respectively. The first sterilization chamber 23 may be provided with first and second orientation stabilizing units 24, and the second sterilization chamber 33 may be provided with a second orientation stabilizing unit 34, so as to stabilize the orientation of the bottle caps C in the first and second dropping portions 15i, 15e.
As shown in
The second bent portion 15f may be provided with the first receiving star wheel 16B for receiving the bottle caps dropping from the first sterilization chamber 23. The first receiving star wheel 16B may sequentially feed the bottle caps C toward the second waiting portion 15g.
Further, as shown in
Below the second sterilization chamber 33 in the second dropping portion 15i, there may be provided the second receiving star wheel 16D for receiving the bottle caps C. The second receiving star wheel 16D may sequentially feed the bottle caps C through the fourth bent portion 51j, the outlet waiting portion 15k, and the outlet bent portion 151 to the outlet dropping portion 15m.
(Sterilization Operation)
In the above arrangement, a cap feeder (not shown) may sequentially feed the bottle caps C into the inlet dropping portion 15a of the sterilization path 15. At this time, the bottle caps C may be oriented such that the cap axis thereof is horizontal and the opening face Ci thereof faces the front. The dropped bottle caps C may be retained by the first feeding star wheel 16A in a range from the inlet bent portion 51b through the first waiting portion 51c to the first bent portion 15d. The bottle caps C may then be fed into the first dropping portion 15e one by one by the rotation of the first feeding star wheel 16A. In the first sterilization section 21, the electron beams emitted through the emission window 22b of the first electron beam emitting unit 22 may be applied to the opening face Ci side of a bottle cap C so as to sterilize the opening face Ci and the outer peripheral surface. In the first sterilization section 21, the first orientation stabilizing unit 24 may cause the ambient gas in the first sterilization chamber 23 to be sucked from around the bottle cap C through the suction slits 25 and the left and right side slits 26. Thus, the closed face Co of the bottle cap C may be drawn toward the guide wall 23c, and the bottle cap C may drop stably without rotating about the vertical axis thereof. Accordingly, the electron beams can be effectively applied to the inside of the opening face Ci and the outer periphery of the bottle cap C, thus achieving stable sterilization.
The bottle caps C dropped from the first dropping portion 15e to the second bent portion 15f may be restrained from dropping and retained by the first receiving star wheel 16B, and sequentially fed to the second waiting portion 15g.
The second feeding star wheel 16C may sequentially feed the bottle caps C retained in the second waiting portion 15g and the third bent portion 15h into the second dropping portion 15i. In the second sterilization section 31 of the second dropping portion 15i, the electron beams emitted through the emission window 32b of the second electron beam emitting unit 32 may be applied to a bottle cap C. Simultaneously, the second orientation stabilizing unit 34 may cause the ambient gas in the second sterilization chamber 33 to be sucked from around the bottle cap C through the suction slits 35 and the side slits (suction/injection holes) 36. Thus, the opening face Ci of the bottle cap C may be drawn toward the guide wall 33c, and the bottle cap C may drop stably without rotating about the vertical axis thereof. Accordingly, the electron beams can be effectively applied to the closed face Co and the outer peripheral surface of the cap C, thus achieving stable sterilization.
The bottle caps C dropped from the second dropping portion 15i to the fourth bent portion 15j may be discharged through the outlet waiting portion 15k, the outlet bent portion 15l, and the outlet dropping portion 15m, and then fed to a capper for fitting the bottle caps onto the bottles filled with contents.
In the above embodiment, the first and second orientation stabilizing units 24, 34 of the first and second sterilization sections 21, 31 may respectively cause the ambient gas in the first sterilization chamber 23 and the second sterilization chamber 33 to be sucked through the suction slits 25, 35 so as to draw a bottle cap C toward the guide walls 23c, 33c. Thus, the bottle cap C may be prevented from rotating about the vertical axis along the dropping direction, and thus the bottle cap C can drop with the orientation thereof stabilized. Further, the ambient gas around the bottle cap C may be sucked through the left and right side slits 26, 36 so as to further stabilize the orientation of the bottle cap C. Accordingly, the electron beams emitted through the emission windows 22b, 32b of the first and second electron beam emitting units 22, 32 may be satisfactorily applied to the opening face Ci and the closed face Co of the bottle cap C, and the electron beams colliding with the molecules of the ambient gas and scattered may satisfactorily sterilize the outer peripheral surface of the bottle cap C.
As shown in
In the above embodiment, the first sterilization section 21 and the second sterilization section 31 may be provided in the first and second dropping portions 15e, 15i, respectively. It may also be possible to provide the first sterilization section 21 and the second sterilization section 31 in one dropping portion in a vertical sequential arrangement.
Further, in the above embodiment, the electron beam emitting units 22, 32 may have such a large size as to sterilize the outer surface of a bottle. The electron beam emitting units 22, 32 may be replaced with nozzle-type electron beam emitting units 42 that can be inserted into a mouth of a bottle, as shown in
Number | Date | Country | Kind |
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2014-094910 | May 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/055503 | 2/26/2015 | WO | 00 |