This application claims priority to and the benefit of Korean Patent Application No. 10-2004-0029994 filed on Apr. 29, 2004 in the Korean Intellectual Property Office, the entire content of which is incorporated herein by reference.
(a) Field of the Invention
The present invention relates to an electron emission device, and in particular, to an electron emission device which prevents the landing characteristics of emitted electrons on corresponding pixels from being deteriorated due to the shrinkage/expansion error of the first and second substrates during the thermal treatment process or due to misalignment between the first and second substrates.
(b) Description of Related Art
Generally, electron emission devices are flat panel display devices which display desired images by striking the electrons emitted from the first substrate side against the phosphor layer formed on the second substrate, and are classified into a first type where a hot cathode is used as an electron emission source and a second type where a cold cathode is used as the electron emission source.
Among the second type of electron emission devices, a field emitter array (FEA) type, a surface conduction emission (SCE) type, a metal-insulator-metal (MIM) type, and a metal-insulator-semiconductor (MIS) type are known.
The MIM type and the MIS type electron emission devices have a metal/insulator/metal (MIM) electron emission structure and a metal/insulator/semiconductor (MIS) electron emission structure, respectively. When voltages are applied to the metallic layers or to the metallic and semiconductor layers, electrons migrate and are accelerated from the metallic layer or the semiconductor layer having a high electric potential to the metallic layer having a low electric potential, thereby producing electron emission.
The SCE type electron emission device includes first and second electrodes formed on a substrate and facing each other, and a conductive thin film disposed between the first and second electrodes. Micro-cracks are made at the conductive thin film to form electron emission regions. When voltages are applied to the electrodes, an electric current flows on the surface of the conductive thin film, and electrons are emitted from the electron emission regions.
The FEA type electron emission device is based on the principle that when a material having a low work function or a high aspect ratio is used as an electron emission source, electrons are easily emitted from the material due to the electric field in vacuum. A sharp-pointed tip structure based on molybdenum (Mo) or silicon (Si), or a carbonaceous material, such as carbon nanotube, graphite and diamond-like carbon, has been developed to be used as the electron emission source.
With the above-structured electron emission device, when the assembling location is not correctly controlled during the process of assembling the first and second substrates with each other, misalignment occurs between the electron emission regions and the phosphor layers.
For instance, with the FEA type electron emission device, as shown in
Furthermore, as shown in
As shown in
In one exemplary embodiment of the present invention, there is provided an electron emission device which prevents the landing characteristic of the emitted electrons per corresponding pixels from being deteriorated due to the misalignment between the first and second substrates occurring during the assembling process or due to the deviation in shrinkage/expansion of the first and second substrates during the thermal treatment process, thereby enhancing the uniformity in luminance and color representation.
In an exemplary embodiment of the present invention, the electron emission device includes first and second substrates facing each other with a predetermined distance therebetween, and first and second electrodes formed on the first substrate such that the first and second electrodes are not short-circuited with each other. The electron emission device also includes electron emission regions formed on the first substrate, a correction electrode disposed between the first and second substrates, an anode electrode disposed between the second substrate and the correction electrode, and phosphor layers disposed adjacent to the anode electrode. The phosphor layers have a predetermined pattern. The correction electrode includes a comb-shaped first sub-electrode with a plurality of comb tooth portions arranged at one side of the electron emission regions, and a comb-shaped second sub-electrode with a plurality of comb tooth portions arranged at an opposite side of the electron emission regions.
The phosphor layers may include phosphor layer stripes, and the comb tooth portions of the first sub-electrode and the comb tooth portions of the second sub-electrode may extend along a length of the phosphor layer stripes.
The first and second sub-electrodes may have voltage application members placed at one end of the respective comb tooth portions and interconnecting the respective comb tooth portions, and the voltage application members of the first and second sub-electrodes may be placed opposite each other while extending perpendicular to the length of the phosphor layer stripes.
Within the correction electrode, the same voltage or different voltages may be applied to the first and second sub-electrodes to control directions of focusing and migration of electron beams emitted from the electron emission regions.
The above and other features of the present invention will become more apparent by describing exemplary embodiments thereof in detail with reference to the accompanying drawings in which:
The present invention will be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown.
As shown in
The correction electrode 40 increases the focusing capacity of the electron beams emitted from the electron emission regions 28. The correction electrode 40 may be formed on the second electrode 26 by way of deposition or printing with a second insulating layer 50 formed therebetween, or may be formed as a grid plate disposed between the first and second substrates 20 and 22. The grid plate may be formed with a metallic plate having a plurality of comb tooth portions 44 and 48. Electron beam passage holes 51 are formed through the second insulating layer 50 at locations corresponding to the electron emission regions 28.
The first and second electrodes 24 and 26 (i.e. cathode and gate electrodes) are stripe-patterned, and arranged perpendicular to each other. Electron beam passage holes 51 are also formed through the second electrodes 26 and the first insulating layer 25 to allow the electron emission regions 28 on the first electrodes 24 to emit electrons. The electron emission regions 28 are formed on the first electrodes 24 within the electron beam passage holes 51 at crossed regions of the first and second electrodes 24 and 26.
The electron emission regions 28 are formed with a material capable of emitting electrons under the application of an electric field, such as a carbonaceous material and/or a nanometer-sized material. The electron emission regions 28 may be formed with carbon nanotube, graphite, graphite nanofiber, diamond, diamond-like carbon, C60, silicon nanowire, or any suitable combination thereof. The electron emission regions 28 may be formed through screen printing, direct growth, chemical vapor deposition, or sputtering.
Further, the electron emission regions 28 may be formed with various shapes, such as a cone, a wedge or a thin film edge.
It is explained above that the first electrodes 24 are formed on the first substrate 20, and the second electrodes 26 are formed on the first electrodes 24 with the insulating layer 25 formed therebetween. It is also possible that the second electrodes, being the gate electrodes, are formed on the first substrate, and the first electrodes, being the cathode electrodes, are formed on the second electrodes with an insulating layer formed therebetween. In this case, the correction electrode is formed on the first electrodes with a second insulating layer formed therebetween.
The phosphor layers 32 and black layers 33 are formed on a surface of the second substrate 22 facing the first substrate 20, and the anode electrode 30 is formed on the phosphor layers 32 and the black layers 33 with an aluminum-based metallic layer. As shown in
The anode electrode 30 receives a high voltage for accelerating the electron beams, and increases the screen luminance by reflecting visible rays radiated from the phosphor layers 32 toward the first substrate 20 back toward the second substrate 22. The anode electrode may be formed with a transparent conductive layer based on indium tin oxide (ITO), instead of being formed from a metallic layer. In this case, the transparent anode electrode can be formed between a surface of the phosphor layers and the black layers and the second substrate, and may be patterned with a plurality of portions.
The first and second substrates 20 and 22 are sealed to each other with a predetermined distance between them using a sealing material (a sealant) such that the second electrodes 26 and the phosphor layers 32 extend perpendicular to each other. The inner space between the first and second substrates 20 and 22 is exhausted to be in a vacuum state.
In order to maintain a constant distance between the first and second substrates 20 and 22, spacers 38 are arranged between the first and second substrates 20 and 22 with a predetermined distance therebetween. The spacers 38 should be located at the non-light emission area where the black layers are placed.
The electron emission device is driven by applying predetermined voltages to the first electrodes 24, the second electrodes 26, the correction electrode 40, and the anode electrode 30. When the voltages are applied to the respective electrodes, electric fields are formed around the electron emission regions 28 due to the voltage difference between the first and second electrodes 24 and 26, and electrons are emitted from the electron emission regions 28. The emitted electrons are attracted by the voltage applied to the anode electrode 30, and are directed toward the second substrate 22 while being focused by the voltage applied to the correction electrode 40. The electrons are attracted by the high voltage applied to the anode electrode 30, and collide against the phosphor layers 32 at corresponding pixels.
With an electron emission device according to another exemplary embodiment of the present invention, as shown in
The first and second electrodes 72 and 74 are formed on the first substrate 20 and are located in the same plane.
First and second conductive layers 73 and 75 are formed on the first and second electrodes 72 and 74 while partially covering them such that the first and second electrodes 72 and 74 may be positioned close to each other. Electron emission regions 78 are disposed between the first and second conductive layers 73 and 75 while being connected thereto. Accordingly, the electron emission regions 78 are electrically connected to the first and second electrodes 72 and 74 via the first and second conductive layers 73 and 75, respectively.
When voltages are applied to the first and second electrodes 72 and 74, a surface conduction electron emission occurs which forms a current flow in a direction parallel to the surface of the small area thin-filmed electron emission regions 78 via the first and second conductive layers 73 and 75. The distance between the first and second electrodes 72 and 74 is established, for example, to be about several tens of nanometers to several hundreds of micrometers.
The first and second electrodes 72 and 74 may be formed with various materials having an electrical conductivity, such as metals like nickel (Ni), chromium (Cr), gold (Au), molybdenum (Mo), tungsten (W), platinum (Pt), titanium (Ti), aluminum (Al), copper (Cu), palladium (Pd), silver (Ag), and alloys thereof, a metallic oxide-based printed conductor, and an ITO-based transparent electrode.
The first and second conductive layers 73 and 75 are formed with a fine-grained thin film using a conductive material, such as nickel (Ni), gold (Au), platinum (Pt), and palladium (Pd).
The electron emission regions 78 should be formed with graphite-like carbon or a carbon compound. Further, the electron emission regions may be formed with carbon nanotube, graphite, graphite nanofiber, diamond, diamond-like carbon, C60, silicon nanowire, or any suitable combination thereof.
Specific constructions or processing steps not illustrated in relation to the previous embodiments of the present invention may be realized or performed using the structure of the FEA type electron emission device or the SCE type electron emission device. Further, the structure of the electron emission device of the present invention may be applied to the FEA type electron emission device, the SCE type electron emission device, and other electron emission devices.
As shown in
For example, the comb tooth portion 44 of the first sub-electrode 42 and the comb tooth portion 48 of the second sub-electrode 46 are alternately arranged between the stripe-patterned first electrodes 24. That is, the comb tooth portion 44 of the first sub-electrode 42 and the comb tooth portion 48 of the second sub-electrode 46 are located between two neighboring first electrodes 24 while being positioned closer to the corresponding first electrodes 24, respectively.
For correction electrode 40, the comb tooth portions 44 of the first sub-electrode 42 and the comb tooth portions 48 of the second sub-electrode 46 are longitudinally formed along the length of the stripe-patterned phosphor layers 32.
The comb tooth portions 44 of the first sub-electrode 42 as well as the comb tooth portions 48 of the second sub-electrodes 46 are connected to each other by way of a pair of voltage application members 43 and 47 placed opposite each other. The voltage application members 43 and 47 are longitudinally formed perpendicular to the length of the phosphor layers 32, and positioned at both ends of the first electrodes 24. The first and second sub-electrodes 42 and 46 are arranged such that they are not short-circuited with each other.
With the correction electrode 40, the same voltage or different voltages are applied to the first and second sub-electrodes 42 and 46 to control the directions of focusing and migration of the electron beams emitted from the electron emission regions 28. That is, different voltages are applied to the first and second sub-electrodes 42 and 46 in order to control the directions of focusing and migration of the electron beams.
As shown in
When the phosphor layers 32 are horizontally shifted toward the first sub-electrode 42 and biased to the right of the electron emission regions 28, as shown in
That is, a relatively high voltage VH is applied to the first sub-electrode 42 where the comb tooth portions 44 are positioned close to the vertical sides of the phosphor layers 32, and a relatively low voltage VL to the second sub-electrode 46 where the comb tooth portions 48 are positioned far from the vertical sides of the phosphor layers 32, thereby forming asymmetrical electric fields.
As shown in
As shown in
When the different voltages are applied to the first and second sub-electrodes 42 and 46, the electrons emitted from the electron emission regions 28 are drawn toward the second sub-electrode 46, which receives the relatively high voltage VH due to the repulsive force of the comb tooth portions 44 of the first sub-electrode 42 and the relatively attractive force of the comb tooth portions 48 of the second sub-electrode 46. As a result, the emitted electrons migrate toward the phosphor layers 32 of the second substrate 22, thereby colliding against the relevant phosphor layers 32.
As shown in
Further, as shown in
As described above, when data signals are applied to the scan lines, the voltages applied to the first and second sub-electrodes 42 and 46 are determined in proportion to the degree of rotation of the phosphor layers 32 with respect to the electron emission regions 28 in order to correct the misalignment between the phosphor layers 32 and the electron emission regions 28.
What is explained above in relation to only three scan lines, is applicable to larger numbers of scan lines. A possible misalignment between the phosphor layers 32 and the electron emission regions 28 may be corrected by altering the voltages applied to the first and second sub-electrodes 42 and 46 in various different manners.
Further, as shown in
With the electron emission device of the present invention, when the voltages applied to the first and second sub-electrodes 42 and 46 of the correction electrode 40 are differentiated per corresponding pixels, the misalignment between the electron emission regions 28 and the phosphor layers 32 occurring due to the difference in shrinkage/expansion between the first and second substrates 20 and 22 may also be corrected.
That is, the voltages applied to the first and second sub-electrodes 42 and 46 are controlled corresponding to the signals applied to the second electrodes 26, and the voltages applied to the first and second sub-electrodes 42 and 46 are controlled corresponding to the signals applied to the first electrodes 24 so that the misalignment between the electron emission regions 28 and the phosphor layers 32 occurring due to the difference in shrinkage/expansion between the first and second substrates 20 and 22 can be corrected.
Further, as shown in
That is, as shown in
Further, as shown in
When voltages are applied to the first and second sub-electrodes 42 and 46 of the correction electrode 40, the voltages can be selectively applied to the respective scan lines. However, in this case, a burden may be imposed on the IC due to the driving voltage of the correction electrode 40. For this reason, as shown in
With the electron emission device of the present invention, even when misalignment occurs between the first and second substrates during the assembly process, it is not necessary to correct and apply the driving image input signals, but only a tuning process is made during the assembly completion of the product, thereby enhancing the uniformity in luminance and color representation using hardware rather than correcting the driving image input signals.
By way of example, with the conventional structure, as the driving image input signals are corrected and applied to correct the misalignment, an additional memory such as a frame buffer is needed, and a short signal delay is made during the image correction process. However, with the inventive structure, such an additional memory is not needed, and the misalignment can be corrected in real time.
Consequently, with the electron emission device of the present invention, asymmetrical electric fields are formed between the first and second sub-electrodes of the correction electrode in synchronization with the cycles of the scan lines so that the landing of the electrons emitted from the electron emission regions on the phosphor layers can be corrected in a simplified manner, thereby enhancing the uniformity in luminance and color representation.
Although certain exemplary embodiments of the present invention have been described in detail hereinabove, it should be clearly understood that many variations and/or modifications of the basic inventive concept herein taught which may appear to those skilled in the art will still fall within the spirit and scope of the present invention, as defined in the appended claims and equivalents thereof.
Number | Date | Country | Kind |
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10-2004-0029994 | Apr 2004 | KR | national |