The present invention relates to an electron emitter and a field emission device equipped with the electron emitter, which are applied to various equipments such as an electron tube, an illuminating system and an X-ray system.
A field emission is a phenomenon in which electrons are emitted into a vacuum by means of electric-field concentration. As an electron emitter for generating this field emission, for example, a carbon nanotube has attracted attention. Since this carbon nanotube is extremely narrow and has a high-aspect ratio, the carbon nanotube has a superior field emission characteristic. Hence, the carbon nanotube is thought to be able to produce a field-electron emission element. Accordingly, it has been considered that the carbon nanotube is applied to various field emission devices such as the electron tube and the illuminating system.
The field emission characteristic (IV characteristic) is shown by a curved line representing a relation between a voltage V and a field emission current (emitted current) I when an electric field is emitted from a cold cathode by applying the voltage V between the cold cathode and an anode. This field emission characteristic (IV characteristic) is characterized by a voltage value (threshold value) for starting the field emission, and gradient and shape of the curved line.
As a concrete example of the field emission device, a cold cathode fluorescent lamp can be cited in which the above-mentioned cold cathode is disposed to face an anode provided with a fluorescent material. In the cold cathode fluorescent lamp, electrons are made to be emitted by field emission from the cold cathode by generating a voltage (anode-to-cathode voltage) between the cold cathode and the anode, and these emitted electrons are accelerated and collided to the fluorescent material so as to excite the fluorescent material to become luminous. This luminescence (light emission) of fluorescent material needs a predetermined amount of electron emission. The current-voltage (I-V) characteristic curve having a vertical axis representing an emission current corresponding to an amount of electron emission and a lateral axis representing the anode-to-cathode voltage means an electron emitting performance of the cold cathode. In the case of carbon nanotube, the gradient of the above-mentioned I-V characteristic curve starts to rise moderately. Hence, in the case of carbon nanotube, a voltage V necessary to obtain the emission current value for starting the luminescence (light emission) of fluorescent material is relatively high.
However, since a value of the applied voltage V for obtaining a desired emission current is large; a characteristic of the carbon nanotube itself is changed (deteriorates), and also, a voltage necessary to obtain a certain current becomes high. Therefore, for example, there are a problem that a power-supply facility for this high voltage is required and a problem that a production of the cold cathode fluorescent lamp is affected. Accordingly, it has been awaited to realize a carbon film for cold cathode which provides an I-V characteristic that can obtain an emission current capable of causing the fluorescent material to start to become luminous with a relatively low applied voltage V.
In recent years, a carbon film structure which is formed by dispersing a plurality of acute shapes (i.e., countless number of acute shapes are dispersed) on a surface of substrate, has been developed by the inventor of the present application, etc., instead of the carbon nanotube or the like. Each of the plurality of acute shapes is formed by piling graphene sheets in a multilayer manner to have an inside hollow portion, and has a radius which becomes smaller as its tip approaches. That is, this carbon film structure is constructed by forming a plurality of carbon film aggregation units on the substrate. Each of these carbon film aggregation units includes a stem-shaped carbon film and a branch-shaped carbon film group. This branch-shaped carbon film group is formed to surround the stem-shaped carbon film from the middle of the stem-shaped carbon film to a lower portion of the stem-shaped carbon film. The stem-shaped carbon film is formed with the inside hollow portion by the multi-piled graphene sheets, and is formed in the acute shape reducing its radius toward its tip end (for example, such a structure is disclosed by Patent Documents 1 and 2). An emitter having such a carbon film structure can obtain a desired emission current with a lower applied-voltage as compared with the carbon nanotube and the like, because of the existence of the acicular acute shapes whose radius is reduced toward its tip. Therefore, the emitter having the above-mentioned carbon film structure is thought to be able to provide a field emission device having a superior performance in I-V characteristic.
As to such a film-forming apparatus, at first, the evacuating system 3 evacuates the vacuum film-forming chamber 1. Then, the gas introducing system 2 introduces the gas (hydrogen gas) and gradually controls a pressure of the vacuum film-forming chamber 1 (for example, to about 30 torr). An electric current is maintained at a desired level (for example, about 2.5 A). Thereby, oxides on the substrate 7 are eliminated.
Next, the gas introducing system 2 introduces the gas mixture into the vacuum film-forming chamber 1 so as to gradually increase the internal pressure of the vacuum film-forming chamber 1, and then, maintains the internal pressure of vacuum film-forming chamber 1 (for example, at about 75 torr). The current of direct-current power source 6 is gradually increased and maintained (for example, at about 6 A).
Accordingly, the temperature of substrate 7 becomes equal to a predetermined temperature (for example, about 900° C. to 1150° C.) by plasma 8 generated on the substrate 7. Thereby, the gas containing carbon which is included in the above-mentioned gas mixture is decomposed so that the carbon film structure (reference sign 8 in an after-mentioned
However, as to the electron emitter including the above-mentioned carbon film structure, a growth direction or a shape (size, thickness and the like) of each acute shape of this carbon film structure is difficult to equalize. In particular, in the case that the carbon film structure is formed by using the mask for the substrate, a relatively thick and dense portion of carbon film structure is formed around the mask (for example in the case of
Therefore, if a field emission device equipped with the cold cathode simply including the above-mentioned carbon film structure is used, the emission direction of electron deviates from the direction perpendicular to the cold cathode surface (i.e., electrons are emitted in various directions so as to be dispersed as shown by broken lines of
Moreover, in the case of the above-mentioned relatively thick and dense carbon film structure, a localized electric-field concentration is easy to cause. Hence, equipotential surfaces protrude at this region of localized electric-field concentration. Thereby, a large quantity of electrons are emitted to cause a current degradation due to thermal degradation or to cause an electric-discharge phenomenon due to charge-up and subsequent insulation breakdown to structural members existing around the cold cathode.
When trying to attain a desired function (for example, a function as electron-beam source) by applying the above-explained emitter to a field emission device, large-scaled power source and various types of equipments and the like are necessary. Thus, it has been difficult to obtain a practical-level product (for example, a compact and low-cost product).
As understood from the above explanations, in an emitter of field-emission electron which includes a carbon film structure, the localized electric-field concentration is required to be suppressed and the current degradation and the electric-discharge phenomenon which accompany the thermal degradation are required to be prevented. Moreover, the dispersion of electron emission is required to be suppressed.
Moreover, in a field emission device equipped with the emitter, a product which can attain a desired function and which is more practical is required to be realized.
In order to solve the above problem, according to the present invention, an electron emitter is characterized in that the electron emitter comprises: a carbon film structure formed on a surface of a substrate, wherein the carbon film structure includes a plurality of acute shapes dispersed in the carbon film structure, wherein each of the acute shapes is formed by multilayered graphene sheets to have an inside hollow portion and has a radius reduced more toward a tip of the each acute shape; and a guard electrode provided on an outer circumferential side of the carbon film structure, wherein the guard electrode includes a curved surface portion convex in a film-forming direction of the carbon film structure and has an electric potential equivalent to at least one of the carbon film structure and the substrate.
As another aspect of the electron emitter, the curved surface portion of the guard electrode has an outer-circumferential-side portion and a carbon-film-structure-side portion, and a curvature radius of the outer-circumferential-side portion is larger than or equal to a curvature radius of the carbon-film-structure-side portion.
As still another aspect of the electron emitter, a top portion of the curved surface portion of the guard electrode protrudes in the film-forming direction beyond an outer circumferential edge portion of the carbon film structure.
As still another aspect of the electron emitter, the surface of the substrate on which the carbon film structure is formed is formed in a concave shape.
Moreover, as a field emission device using any one of the above aspects of the electron emitter, the field emission device comprises: a cold cathode including an electron emitter having a carbon film structure formed on a substrate surface; and an anode disposed to cause an electrode surface of the anode to face an electrode surface of the cold cathode, wherein the field emission device is configured to emit electrons from the cold cathode by way of field emission, by applying a voltage between the cold cathode and the anode.
As another aspect of the field emission device, the field emission device further comprises a focusing electrode disposed between the cold cathode and the anode, and the focusing electrode is configured to introduce the electrons emitted from the cold cathode in a direction toward the anode and configured to focus an electron-flow region existing between the cold cathode and the anode.
As still another aspect of the field emission device, the cold cathode, the anode and the focusing electrode are arranged to satisfy the following formula: (a distance between the cold cathode and the focusing electrode)/(a distance between the cold cathode and the anode)=0.1˜0.5. More preferably, 0.15˜ about 0.44.
As mentioned above, according to the present invention, the localized electric-field concentration can be suppressed and the electric-current degradation or the electric-discharge phenomenon due to the thermal deterioration can be prevented from occurring, in an emitter of field-emission electron that includes a carbon film structure.
Moreover, in a field emission device to which the emitter has been applied, a desired function can be achieved so that a more practical product can be provided.
Hereinafter, the present invention will be explained in detail based on embodiments and the like of an emitter of field-emission electron and a field emission device. Components similar to
The present invention has been developed by discovering that a localized electric-field concentration (local buildup of electric field) which is possibly caused in a carbon film structure (particularly, at an outer circumferential edge portion of the carbon film structure) formed on a surface of substrate (for example, by a plasma CVD method) is suppressed by the following treatments to the carbon film structure. That is, a guard electrode (for example, a guard electrode abutting on and electrically connected with the carbon film structure) having an electric potential equivalent to that of the carbon film structure and/or that of the substrate is provided on an outer circumferential side of the carbon film structure, so that an apparent curvature radius (totally-taken curvature radius) of a circumference of the carbon film structure is enlarged.
The above-mentioned guard electrode for enlarging the apparent curvature radius of the circumferential portion of carbon film structure includes a curved surface portion that protrudes in a film-forming direction of the carbon film structure (i.e., includes a curved surface portion that curves from its top in a direction opposite to the film-forming direction). The curved surface portion of guard electrode has a curvature radius of an outer circumferential side of the guard electrode, and has a curvature radius of a portion of the guard electrode which is located on a side of the carbon film structure. The curvature radius of the outer circumferential side of guard electrode is larger than or equal to the curvature radius of the guard electrode's portion located on the side of carbon film structure. Specifically, for example, the curved surface portion of guard electrode has its curvature radius which is increased more with an approach from the side of carbon film structure toward the side of guard electrode. Alternatively, the curved surface portion of guard electrode has a constant curvature radius (for example, a cross section of the guard electrode (i.e., a cross section of ring-shaped guard electrode which is taken along an axial direction of this ring-shaped guard electrode) is shaped like a perfect circle as shown in
As a concrete example, as shown by a schematic view of
Therefore, the guard electrode according to the present invention is not limited to the shapes as shown in
It is preferable that a clearance or the like does not exist between the carbon film structure 10 and the guard electrode 13 as shown in
As the substrate according to the present invention, various kinds of substrates (for example, a substantially disc-shaped Si substrate, a substantially plate-rectangular Si substrate, a SUS substrate or the like) can be used as long as the carbon film structure can be formed on those substrates. For example, in a case of substantially rectangular substrate, the guard electrode is provided to an outer circumferential side of a carbon film structure formed on the substantially-rectangular substrate so that an apparent curvature radius of a circumference of the carbon film structure is enlarged. Moreover, according to the present invention, the surface of a side of the substrate on which the carbon film structure is formed is not limited to a flat surface, but for example, may be a surface curved in a concave shape.
According to the present invention, the carbon film structure and the substrate can be used under a state whether the carbon film structure has been merely formed on the substrate. Alternatively, for example, the carbon film structure and the substrate may be used under a state where a surface of the carbon film structure has been properly ground (for example in
By virtue of this guard electrode 13, the apparent curvature radius of the circumference of carbon film structure 10 is increased. Hence, the electric-field concentration which can occur at the outer circumferential edge portion of carbon film structure 10 is suppressed. For example, as compared with the case that the guard electrode 13 is not provided (e.g., in the case of
The carbon film structure 15 formed on such a substrate 14 includes an outer circumferential edge portion formed in a concave shape largely curved relative to a direction toward the anode 11, as compared with the case of the carbon film structure formed on the flat electrode surface of substrate (for example, the carbon film structure 10 of
By means of the provision of such a focusing electrode 16, electrons capable of being emitted from the outer circumferential edge portion (i.e., the portion tending to cause the electric-field concentration) of electrode surface of the cold cathode 9 are blocked to suppress a degradation of electric current and a phenomenon of electric discharge at the outer circumferential edge portion, as compared with the case that the focusing electrode 16 is not provided (for example, the case of
For example, as shown in
Positional relation rate L=[Distance between Cold cathode and Focusing electrode]/[Distance between Cold cathode and Anode]=0.15˜about 0.44
A cold cathode including the carbon film structure formed by the technique shown in the above-mentioned Patent Documents 1 and 2 was applied as the cold cathode 9 to the X-ray source constructed as shown by
It was verified that the equivalent result can be obtained also in a case that the positional relation rate L is set outside the range of 0.15˜ about 0.44, for example, even in a case that the positional relation rate L falls within a range from 0.1 to 0.5. However, when the positional relation rate L is excessively low or excessively high, there is a risk that an unintended electric-discharge phenomenon, a breakage of the cold cathode or the like is caused.
Moreover, it was verified that the similar result can be obtained in a case that a depth of the concave surface in one side of substrate 14 onto which the carbon film structure 10 is formed falls within a range about from 0.5 mm to 0.8 mm.
Moreover, in a case that a shape of steel frame buried in concrete is inspected by the above-mentioned X-ray source, or in a case that the number of steel frames buried in concrete is inspected by the above-mentioned X-ray source, it was verified that a proper inspection can be achieved, for example, by setting the voltage between the cold cathode 9 and the anode 17 at 200 kV (and by setting the voltage between the cold cathode 9 and the focusing electrode 16 at 30 kV) and by setting the electric current at 100 mA.
Furthermore, in a case that a faulty weld of an inspection line or the like is inspected, in a case that a commonly-used component such as a metal electrode portion inside a high-pressure glass is inspected, in a case that the inside of an electric product is inspected, and the like, it was verified that a proper inspection can be achieved, for example, by setting the voltage between the cold cathode 9 and the anode 17 at 60 kV (and by setting the voltage between the cold cathode 9 and the focusing electrode 16 at 20˜30 kV) and by setting the electric current at 5˜10 mA.
A structure of a second example is similar as the structure of the first example. However, the cold cathode 6 having a structure as shown in
Then, a cold cathode including the carbon film structure formed by the technique shown in the above-mentioned Patent Documents 1 and 2 was applied to the structure according to the second example, as the cold cathode 9. As a result of this experimentation, it was verified that the result similar as the first example can be obtained.
A structure of a third example is similar as the structure of the second example. The cold cathode 6 having the structure as shown in
Then, a cold cathode including the carbon film structure formed by the technique shown in the above-mentioned Patent Documents 1 and 2 was applied to the structure according to the third example, as the cold cathode 9. As a result of this experimentation, it was verified that the result similar as the first example can be obtained.
As explained above, according to the present invention, in an emitter of field-emission electron that includes the carbon film structure, the localized electric-field concentration can be suppressed so that the electric-current degradation or the electric-discharge phenomenon due to thermal degradation can be prevented from occurring. Moreover, the dispersion (scattering) of electron emission can be suppressed.
Moreover, a field emission device to which the above-mentioned emitter is applied can achieve a desired function. Therefore, more practical products can be provided.
Hereinabove, the detailed explanations have been given to only the above-described concrete examples according to the present invention. However, it is obvious for those skilled in the art to make various variations and modifications of the above examples in light of the technical ideas according to the present invention. Such variations and modifications are within scopes of the following claims as a matter of course.
Number | Date | Country | Kind |
---|---|---|---|
2008198809 | Jul 2008 | JP | national |
2009003713 | Jan 2009 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2009/063563 | 7/30/2009 | WO | 00 | 1/24/2011 |