1. Field of the Invention
The present invention relates to an electron source, an image display apparatus, and an image receiving display apparatus, which are used for a TV receiver, a display device of a computer, an electron beam scribing apparatus, and the like.
2. Related Background Art
Heretofore, in general, as an electron emitting device, there has been a field emission electron emitting device.
In one of the field emission electron emitting devices, there has been a so-called Spindt type electron emitting device where an electron emitting portion is shaped like a circular cone or a quadrangular pyramid in the direction vertical to a substrate surface.
In the Spindt type electron emitting device, an electron emitting characteristic greatly depends on the shape of the circular cone or the quadrangular pyramid which is the electron emitting device. However, there has been a problem in that it is difficult to form the circular cone or the quadrangular pyramid easily and with good reproducibility.
Hence, for the purpose of manufacturing the electron emitting device with a simple constitution and good reproducibility, a constitution having a cathode electrode, an extracting electrode opposing to the cathode electrode, and a deflecting electrode vertically deflecting the electrons extracted from the extracting electrode on the same substrate has been disclosed in Japanese Patent Application Laid-Open No. S64-054649.
However, according to the constitution disclosed in Japanese Patent Laid Open No. S64-054649, since the end portion of the deflecting electrode at the side of the extracting electrode is extended in the vertical direction for the traveling direction of electrons, the trajectory of electrons has often been kept spread in the vertical direction for the traveling direction of electrons, thereby being deflected in the vertical direction for the substrate surface. Hence, if the electron emitting device of Japanese Patent Laid-Open No. S64-054649 is applied to the image display apparatus, the region of electrons reaching the positive electrode disposed in opposition to the electron emitting device is prone to spread. On the other hand, in recent years, the image display apparatus has come to be required much higher resolution.
The present invention has been carried out in order to solve the above described problems, and an object of the invention is to constitute an electron emitting device capable of controlling the region of electrons reaching an anode electrode by a simple constitution.
The present invention is an electron emitting device, in which a cathode electrode comprising an electron emitting portion, an electrode to extract electrons from the electron emitting device, the extraction electrode applied with a voltage higher than the electric voltage of the cathode electrode, and an deflecting electrode to deflect the electrons extracted from the electron emitting portion by the extraction electrode, the deflecting electrode applied with the voltage lower than the voltage of the extraction electrode are provided on a substrate, wherein the electron emitting device is disposed so as to be opposed to an anode electrode, and the extraction electrode is disposed between the cathode electrode and the deflecting electrode, and wherein said deflecting electrode comprises a portion opposed to said electron emitting portion, and other portions disposed to nip a region between said electron emitting portion and said portion in a direction crossing the direction along which said portion and said electron emitting portion are opposed.
According to the present invention, the electron emitting device of a simple constitution where the spots of electrons reaching the anode electrode are small can be realized. As a result, in the image display apparatus using the electron emitting device of the present invention, the image of high resolution can be displayed.
Embodiments of the present invention will be described in details below with reference to the drawings.
An electron emitting device according to a first embodiment of the present invention will be described by using a schematic illustration shown the
The electron emitting device of the present embodiment applies a voltage to each electrode as described below, and emits electrons from the electron emitting portion of the cathode electrode 2. Each electrode is supplied with the voltage from the voltage supply means 13. The voltage supply means 13 is preferably a power supply that can stably supply the voltage. In case the voltage supply means 13 comprises one power supply, by adjusting the voltage by voltage drop, a plurality of different voltages can be supplied to each electrode. Further, the voltage supply means 13 is constituted by a plurality of power supplies which can supply different voltage, respectively.
In order that the voltage of the cathode electrode 2 becomes less than the voltage of the extraction electrode 3, the voltage is applied between the cathode electrode 2 and the extraction electrode 3. For the cathode electrode 2, the voltage applied to the extraction electrode 3 can be made practically not more than 100 V. Preferably in consideration of the load of a driving circuit, it is not more than 50 V. Further, in order that the voltages of deflecting electrodes 4 to 6 become low for the voltage of the extraction electrode 3, the voltage is applied between the cathode electrode 2 and the deflecting electrodes 4 to 6. For the cathode electrode 2, the voltage applied to the deflecting electrodes 4 to 6 can be made practically not less than −100 V or can be made below the voltage applied to the extraction electrode 3 for the cathode electrode 2. Preferably it is not less than −50 V or it is within the range below the voltage applied to the extraction electrode 3 for the cathode electrode 2. It is simple and preferable that the voltages applied to the first deflecting electrode 4, the second deflecting electrode 5, and the third deflecting electrode 6 are the same, but different voltages can be also applied to each of deflecting electrodes. By applying different voltages, the position where electrons reach the anode electrode can be controlled. In this manner, when the substrate and the anode electrode are faced with each other, in case a displacement is generated between a predetermined position of the substrate and the corresponding position of the anode electrode, the position where electrons reach the anode electrode can be easily corrected.
Further, for the cathode electrode 2, the voltage not less than 1 kV and not more than 30 kV is applied to the anode electrode 9.
Electrons emitted from the electron emitting portion pass through the opening provided in the extraction electrode 3, and reach the region (deflecting region) surrounded by the first deflecting electrode 4, the second deflecting electrode 5, and the third deflecting electrode 6.
The deflecting electrode comprises a portion disposed so as to be opposed to the electron emitting portion, and moreover, in a direction to cross the direction where the deflecting electrode and the electron emitting portion are opposed, a portion disposed so as to nip the region between the electron emitting portion and a portion disposed so as to be opposed to the electron emitting portion of the deflecting electrode. That is, the third deflecting electrode 6 is disposed so as to be opposed to the electron emitting portion, and the first deflecting electrode 4 and the second deflecting electrode 5 are disposed so as to nip electrons emitted from the electron emitting portion. Consequently, in the present embodiment, a member including the portion disposed so as to be opposed to the electron emitting portion and a member including other portions disposed so as to nip the region between the electron emitting portion and the above described portion in the direction to cross the direction where the deflecting electrode and the electron emitting portion are opposed are separated. The deflecting electrode disposed so as to nip electrons emitted from the electron emitting portion is preferably in the direction to cross the direction where the portion disposed so as to be opposed to the electron emitting portion and the electron emitting portion are opposed, and is preferably in a vertical direction.
Consequently, due to the effect of the electric field formed by the voltages applied to the first deflecting electrode 4 and the second deflecting electrode 5, the electrons put into orbit of an arrow mark of
On the other hand, the electrons emitted from the electron emitting portion of the cathode electrode 2, due to the effect of the electric field formed by the voltage applied to the anode electrode 9 disposed so as to be opposed to the electron emitting device, receive an attracting force in the Z direction to travel to the anode electrode 9.
The electrons emitted from the electron emitting portion of the cathode electrode 2 travel in the Y direction at high speed, and therefore, until drawing closer to the third deflecting electrode 6, does not displace sharply in Z direction even when receiving the attracting force in the Z direction by the anode electrode 9. However, the speed of the electrons in the Y direction drops according as drawing closer to the third deflecting electrode 6, and as a result, the majority of electrons are extracted in the Z direction from the vicinity of third deflecting electrode 6 and reach the anode electrode 9. Since the electrons extracted in the Z direction are already focused by the first deflecting electrode 4, the second deflecting electrode 5, and the third deflecting electrode 6, the region where the electrons reach on the anode electrode 9 can be made small.
Next, the constitution of the electron emitting device according to the present embodiment will be described by using
As the material of the substrate 1, an insulating material is preferable, and to be specific, a quartz glass, a substrate comprising a glass where impurity content such as Na and the like is reduced, a substrate comprising a laminated product laminating SiO2 on a soda lime glass, a silicon substrate and the like by a sputtering method and the like, and ceramics and the like such as alumina and the like can be cited.
In
In the sectional views of the electron emitting device according to the present embodiment shown in
As the material used for each electrode, a metal or an alloy material such as Be, Mg, Ti, Zr, Hf, V, Nb, Ta, Mo, W, Al, Cu, Ni, Cr, Au, Pt, Pd and the like, and carbide such as TiC, ZrC, HfC, TaC, SiC, WC and the like, and boride such as HfB2, ZrB2, LaB6, CeB6, YB4, GdB4 and the like, and nitride such as TiN, Zrn, HfN and the like, and a semiconductor and the like such as Si, Ge and the like can be cited. The protruded portion of the cathode electrode 2 can be covered by a material whose work function lower than the work function of the material used for the cathode electrode 2. Further, the protruded portion of the cathode electrode 2 can be preferably disposed with carbon fiber such as carbon nanotube and the like.
Here, as shown in
At this time, the range of a, b and c can be taken as not more than 500 μm, and more preferably can be taken as not less than 1 μm and not more than 100 μm. Further, the distance between the cathode electrode 2 and the anode electrode 9 is taken as h, and the thickness of the extracting electrode 3 as p, and the thickness of the third deflecting electrode 6 as q. The range of h can be taken as not more than 10 mm, and more preferably can be taken as not less than 0.5 μm and not more than 5 mm. The range of P and q can be taken as not less than 20 nm and not more than 1 μm. The thickness of the first deflecting electrode 4 and the second deflecting electrode 5 is preferably taken as not more than three times the thickness of the end portion, at the side of the third deflecting electrode 6, of the cathode electrode 2. Further, as shown in
The voltage applied to the extraction electrode 3 for the cathode electrode 2 is taken as Vg, the voltage applied to the third deflecting electrode 6 for the cathode electrode 2 is taken as Vf, and the voltage applied to the anode electrode 9 for the cathode electrode 2 as Va.
When the electrons are emitted from the electron emitting portion of the cathode electrode 2, a design is made so as to satisfy the following relational formulas 1 and 2.
In the case of 0≦Vf<Vg,
In the case of Vf<0,
In the case of 0≦Vf<Vg, by setting up a constitution so as to satisfy the above described relational formula 1, the electrons extracted from the electron emitting portion of the cathode electrode 2 travel to the region surrounded by the first deflecting electrode 4, the second deflecting electrode 5, and the third deflecting electrode 6, and are focused in the X direction. Further, the electrons can reach the anode electrode 9 without colliding against the third deflecting electrode 6.
In the case of Vf<0, by setting up a constitution so as to satisfy the above described relational formula 2, the electrons extracted from the electron emitting portion of the cathode electrode 2 travel to the region surrounded by the first deflecting electrode 4, the second deflecting electrode 5, and the third deflecting electrode 6, and are converged in the X direction. The electrons are displaced in the direction in reverse to the traveling direction, and can reach the anode electrode 9 without colliding against the extraction electrode 3.
Consequently, by satisfying the above described relationships, the broadening in the X direction and the Y direction of an electron beam irradiation region 10 of the anode electrode 9 can be controlled.
Next, one example of the manufacturing method the electron emitting device according to the present embodiment will be described by using
(Process a)
The substrate 1 is set up (
(Process b)
A conductive film is laminated on the surface of the substrate 1 (
As the method of laminating the conductive film, a vacuum evaporation method, a sputtering method h a printing method and the like can be used.
(Process c)
On the surface of the substrate 1, the cathode electrode 2, the extraction electrode 3, the first deflecting electrode 4, the second deflecting electrode 5, and the third deflecting electrode 6 are formed (
As for the method of forming the cathode electrode 2, the extraction electrode 3, the first deflecting electrode 4, the second deflecting electrode 5, and the third deflecting electrode 6, a FIB (focused ion beam) method, a photolithography technology, and the like can be used.
An electron emitting device according to a second embodiment of the present invention is schematically shown in
The electron emitting device according to the present embodiment is the same as the electron emitting device according to the first embodiment except that one deflecting electrode is provided in place of the first deflecting electrode, the second deflecting electrode, and the third deflecting electrode. The same reference numerals are attached to the same constituent members. The portion different from the first embodiment will be described below.
From among the end portions, at the side of the extraction electrode 3, of the deflecting electrode 7, one portion is constituted to be distant from the extraction electrode 3 further than the other portion.
In
In
By constituting each of the deflecting electrodes 4 to 6 in the first embodiment so as to be connected in this manner, the wiring structure to apply the voltage to the electrodes and the driving circuit constitution can be made simple.
An electron emitting device according to a third embodiment of the present invention is schematically shown in
The electron emitting device according to the present embodiment is the same as the electron emitting device according to the second embodiment except that, from among the end portion, at the side of an extraction electrode 3, of a cathode electrode 2, a portion is isolated from the extraction electrode 3 further than distant other portion, and the distant portion is provided with the electron emitting member 8. Consequently, the same constituent member is attached with the same reference numeral, and the portion different from the second embodiment will be described below.
For the electron emitting member 8, a material capable of emitting electrons in much lower electric field strength compared with the material of the cathode electrode 2 is used. With the electron emitting member 8 constituted in such a manner, when a voltage is applied to each electrode so as to allow the electron emitting member 8 to emit the electrons, an equipotential surface between the cathode electrode 2 and the extraction electrode 3 is formed so as to focus the electrons emitted from the electron emitting member 8. Consequently, the electrons extracted from the electron emitting member 8 can enhance focusing property, compared with the constitution of the cathode electrode 2 as shown in the second embodiment.
As the material used for the electron emitting member 8, graphite, amorphous carbon, diamond like carbon, diamond, fullerene, carbon fiber such as carbon nanotube, and the like can be cited. Further, the distance between the end portion, at the side of the extraction electrode 3, of the cathode electrode 2 and the end portion, at the side of the cathode electrode 2, of the extraction electrode 3 can be taken as the range of 0.5 μm to 3 μm. The width in the X direction of the concave portion formed at the end portion, at the side of the extraction electrode 3, of the cathode electrode 2 can be taken as the range from 0.5 μm to 100 μm.
In the present embodiment, from among the end portion, at the side of the extraction electrode 3, of the cathode electrode 2, a portion is distant from the extraction electrode 3, and the portion is disposed with the electron emitting member 8. In this manner, in the present embodiment, the width in the X direction of an electron beam irradiating region emitted from the electron emitting member 8 and irradiated to an anode electrode can be made much narrower.
An electron emitting device according to a fourth embodiment of the present invention is schematically shown in
The electron emitting-device according to the present embodiment is an example of simple constitution where the cathode electrode 2 and the deflection electrode 7 of the third embodiment are connected. With respect to the same constituent members as the electron emitting device according to the third embodiment, the same reference numerals are attached. The characteristic portion of the present embodiment will be described below. While the cathode electrode of the third embodiment is used for the cathode electrode, the cathode electrode of the first embodiment can be also used.
By constituting the deflecting electrode and the cathode electrode so as to be connected, the wiring structure to apply the voltage to the electrode and the constitution of the driving circuit can be made much simpler.
An image display apparatus according to a fifth embodiment of the present invention is schematically shown in
In
An envelope 76 is constituted by the face plate, the support frame 72, and the electron source substrate 71.
Further, between the face plate and the electron source substrate 71, there is provided at least one piece of a support body (not shown) which is called a spacer, so that the envelope 76 having sufficient strength against an atmospheric pressure can be also constituted.
The image display apparatus is constituted by the electron emitting device 70 disposed on the electron source substrate 71, the cathode electrode 2, the extraction electrode 3, and the envelope 76.
In
An image receiving display apparatus according to a sixth embodiment of the present invention is schematically shown in
In the image receiving display apparatus of the present embodiment, the image display apparatus according to the fifth embodiment is used. In
It will be appreciated that the present invention is not limited to the above described embodiments, and each constituent element may be replaced by any substitute or equivalent thereof if achieving the purpose of the present invention.
As an example 1, a prepared example of the electron emitting device shown in
(Process 1)
The substrate 1 comprising quartz was set up, and cleaning was sufficiently performed (
(Process 2)
Lift-off patterns of the cathode electrode 2, the extraction electrode 3, the first deflecting electrode 4, the second deflecting electrode 5, and the third deflecting electrode were formed by photo-resist. By vacuum evaporation method, Ti of 5 nm in thickness and Mo of 50 nm in thickness were laminated in order, thereby forming the conductive film 12 (
(Process 3)
The photo-resist patterns were dissolved by organic solvent, and Mo/Ti lamination films were lift off, thereby forming the cathode electrode 2, the extraction electrode 3, the first deflecting electrode 4, the second electrode 5, and the third deflecting electrode 6 (
In the first embodiment, the cathode electrode 2 and the third deflecting electrode 6 were formed so as to be in the same thickness.
The shortest distance a between the nodal point between the center line of the opening provided in the extraction electrode 3 and the surface including the end portion, at the side of the deflecting electrode 2, of the extraction electrode 3 and the end portion, at the side of the cathode electrode 2, of the third deflecting electrode 6 was taken as 15 μm, and the shortest distance b between the first deflecting electrodes 4 and the second deflecting electrode 5 was taken as 15 μm, and the shortest distance c between the end portion, at the side of the cathode electrode 2, of the third deflecting electrode 6 and the surface including the end portions, at the side of the cathode electrode 2, of the first deflecting electrode 4 and the second deflecting electrode 5 was taken as 12 μm. Further, the width of the opening of the extraction electrode 3 was taken as 1 μm, and the shortest distance from the top end portion of the cathode electrode 2 protruded toward the opening of the extraction electrode 3 to the extraction electrode 3 was taken as 0.5 μm.
Subsequently, the anode electrode 9 was disposed so as to be opposed to the electron emitting device prepared by the example 1, and in a vacuum envelope, the voltage was applied to the anode electrode 9 and each of the electrodes 2 to 6 of the electron emitting device, thereby estimating the region of the electrons arriving at the anode electrode 9.
The fluorescent screen and the transparent substrate were laminated in order on the rear side of the surface opposed to the electron emitting device of the anode electrode 9, and the side of a light emitting portion was mea in which the electrons emitted from the electron emitting portion of the cathode electrode 2 of the electron emitting device arrived at the anode electrode 9 and emitted the light.
The distance from the surface of the substrate 1 of the electron emitting device to the anode electrode 9 was taken as 2 mm. Further, 0 V was applied to the cathode electrode 2, 50 V was applied to the extraction electrode 3, 0 V was applied to the first deflecting electrode 4, the second deflecting electrode 5, and the third deflecting electrode 6, and 10 kV was applied to the anode electrode 9.
When the region where the maximum brightness of the light emitting portion was not less than 10% was measured as an effective light emitting portion, the length of the effective light emitting portion in the X direction was 115 μm, and the length of the effective light emitting portion in the Y direction was 85 μm.
Further, as a comparison example 1, the electron emitting device shown in
The electron emitting device was prepared by the same method from the processes 1 to 3 of the example 1. The first deflecting electrode 4 and the second deflecting electrode 5 in
Subsequently, the anode electrode 9 was disposed so as to be opposed to the electron emitting device prepared by the comparison example 1, and in the vacuum envelope, the voltage was applied to the cathode electrode 2, the extraction electrode 3, and the deflecting electrode 7 as well as the anode electrode 9 of the electron emitting device, thereby estimating the region of the electrons reaching the anode electrode 9.
When an effective light emitting portion was measured by the same driving condition as the example 1, the length of the effective light emitting portion in the X direction was 170 μm, and the length of the effective light emitting portion in the Y direction was 120 μm.
Since the constitution of the example 1 was made the same thickness as the cathode electrode 2 and the third deflecting electrode 6, compared with the case of the comparison example 1 where the thickness of the deflecting electrode 7 was made thinner than the thickness of the cathode electrode 2, the electrons emitted from the electron emitting portion of the cathode electrode 2 were effectively slowed down and stopped. As a result, it was possible to control the length in the Y direction of the region of the electrons irradiated at the anode electrode 9. Further, in the example 1, since the first deflecting electrode 4 and the second deflecting electrode 5 were provided in such a manner as to allow the electrons emitted from the electron emitting portion of the cathode electrode 2 to be focused in the X direction, compared with the comparison example 1, it was possible also to control the length in the X direction of the region of the electrons irradiated at the anode electrode 9.
Further, as a comparison example 2, an example is shown where the electron emitting device shown in
The electron emitting device was prepared by the same method as the processes 1 to 3 of the example 1. Further, except that the shortest distance b between the first deflecting electrode 4 and the second deflecting electrode 5, which nip the electrons emitted from the electron emitting portion of the cathode electrode 2, is taken as 100 μm the size of the electron emitting device was taken as the same as, the example 1. The electron emitting device of the comparison example 2 is constituted where the relational formula 1 shown in the example 1 is not satisfied.
Subsequently, the anode electrode 9 was disposed so as to be opposed to the electron emitting device prepared by the comparison example 2, and in the vacuum envelope, the voltage from the voltage supply means 13 was applied to the anode electrode 9 and each of the electrodes 2 to 6 of the electron emitting device, thereby estimating the region of the electrons reaching the anode electrodes 9.
When an effective light emitting portion was measure by the same driving condition as the example 1, the length of the effective light emitting portion in the X direction was 160 μm, and the length of the effective light emitting portion in the Y direction was 100 μm.
In the comparison example 2, since the thickness of the cathode electrode 2 was made the same as the third deflecting electrode 6, it was possible to make the length in the Y direction of the region of the electrons reaching the anode electrode 9 shorter compared to the comparison example 1 where the deflecting electrode 7 was made thinner than the cathode electrode 2. Further, in the comparison example 2, since the first deflection electrode 3 and the second deflecting electrode 4 were disposed, compared to the comparison example 1, it was possible to make the length in the X direction of the region of the electrons reaching the anode electrodes 9 shorter. However, in the comparison example 2, since the condition of b≦4a of the relational formula 1 is not satisfied, compared with the example 1 where the relational formula 1 is satisfied, it was not possible to control the broadening in the X direction of the region of the electrons reaching the anode electrode 9.
This application claims priority from Japanese Patent Application No. 2004-379953 filed on Dec. 28, 2004, which is hereby incorporated by reference herein.
Number | Date | Country | Kind |
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2004-379953 | Dec 2004 | JP | national |
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Number | Date | Country |
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64-54649 | Mar 1989 | JP |
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2001-118488 | Apr 2001 | JP |
Number | Date | Country | |
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20060214561 A1 | Sep 2006 | US |