Information
-
Patent Grant
-
6717350
-
Patent Number
6,717,350
-
Date Filed
Friday, March 1, 200222 years ago
-
Date Issued
Tuesday, April 6, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Wong; Don
- Tran; Thuy Vinh
Agents
- Oblon, Spivak, McClelland, Maier & Neustadt, P.C.
-
CPC
-
US Classifications
Field of Search
US
- 313 495
- 313 238
- 313 271
- 313 272
- 313 273
- 313 292
- 445 35
- 445 43
- 445 44
- 445 46
- 445 52
-
International Classifications
-
Abstract
An electron tube such as a fluorescent display tube is provided. Auxiliary linear support members (e.g. linear spacers and linear dampers), which subsidiarily support liner members (e.g. cathode filaments and wire grids), are bonded on a substrate, using ultrasonic welding (without using an adhesive agent (e.g. fritted glass or a conductive paste)). A metal layer (e.g. a thin or thick aluminum film) is formed over the glass substrate. The end of the coil of a cathode filament is securely bonded to the metal layer. A spacer of a metal wire (e.g. aluminum) is ultrasonic welded to the metal layer. The welding is performed with the wedge tool of an ultrasonic welder placed at the position where the spacer is in contact with the cathode filament. A U-shaped recess is left at the welded spot. This recess prevents the cathode filament from being displaced. If necessary, the metal layer is formed over the substrate and the damper of a metal wire (e.g. aluminum) is disposed to prevent the vibration of the cathode filament.
Description
FIELD OF THE INVENTION
BACKGROUND OF THE INVENTION
The present invention relates to an electron tube which includes cathode linear members (e.g. cathode filaments), linear members (e.g. wire grids), getter linear members, and support auxiliary members (e.g. linear spacers and linear dampers), and to a method of manufacturing the same.
DISCUSSION OF THE INVENTION
A fluorescent luminous tube, being one of conventional electron tubes, will be explained below by referring to
FIGS. 12 and 13
.
FIG.
12
(
a
) is a plan view illustrating a glass substrate on which cathode filaments, a linear spacer, a linear damper, and others are mounted. FIG.
12
(
b
) is a cross-sectional view of the portion taken along the line X
1
-X
2
in FIG.
12
(
a
). FIG.
12
(
c
) shows another example of the structure in FIG.
12
(
b
).
Referring first to Figs.
12
(
a
) and
12
(
b
), numeral
91
represents a glass substrate;
93
represents a cathode filament being a linear member;
951
represents a spacer (an auxiliary linear member) for supporting the filament
91
; and
952
represents a damper (an auxiliary linear member) for supporting the filament
93
.
One end of the filament
93
with the coil
931
is welded, together with the metal piece
921
, to a metal layer
92
(acting as a cathode mounting electrode), vapor-deposited on the substrate
91
. Using the linear (or rod-like) insulating (or glass) spacer
951
, a filament
93
is suspended so as to be elevated by a predetermined interval from the anode
96
(e.g. an anode electrode) on which a fluorescent substance is coated. To prevent the filament
93
from being contacted with the anode
96
due to vibration, a damper
952
(of the same material as the spacer
951
) is disposed on the substrate
91
. The spacer
951
and the damper
952
are directly bonded to the substrate
952
or are adhered to the insulating layer of the substrate
91
using an adhesive agent (e.g. fritted glass).
Referring to FIG.
12
(
c
), a conductive spacer
951
is securely adhered to the metal layer
941
bonded on the substrate
91
, using a conductive paste. Some spacers
951
are formed of a conductive material entirely or of an insulating material (e.g. glass) coated with a conductive material.
FIG. 13
shows an example of a grid formed of a metal wire, that is, the so-called wire grid. FIG.
13
(
a
) is a plan view partially illustrating a glass substrate on which a wire grid is mounted. FIG.
13
(
b
) is a cross-sectional view partially illustrating the portion taken along the line X
2
—X
2
of FIG.
13
(
a
). Like reference numerals are attached to the same constituent elements as those in FIG.
12
.
Referring to
Fig. 13
, numeral
97
represents a wire grid being a linear member;
953
represents a spacer being an auxiliary linear support member of the wire grid
97
; and
954
represents a damper being an auxiliary linear support member of the wire grid
97
.
The wire grid
97
is suspended between a cathode filament
93
and an anode
96
in the direction perpendicular to the filament
93
. The linear (or rod-like) spacer
953
of an insulating material (e.g. glass) holds the wire grid
97
at a predetermined elevation. One end of the wire grid
97
is securely bonded using the substrate
91
and the side plate
912
. In order to prevent the wire grid
97
from being contacted with the anode
96
due to vibration, the damper
954
of the same material as the spacer
953
is mounted on the substrate
91
. The spacer
953
and the damper
954
are directly bonded to the substrate
91
or are adhered to an insulating layer overlying the substrate
91
using an adhesive agent (e.g. fritted glass).
Conventionally, an adhesive agent (e.g. fritted glass or an adhesive paste) has been used to securely bond the auxiliary liner support members (e.g. spacers and dampers). However, the problem is that gas is generated from the adhesive agent inside an electron tube (such as a fluorescent display), thus decreasing the vacuum degree therein.
In order to mount and bond the spacer or damper on a base (or a substrate), an adhesive agent such as fritted glass is heated, softened, cooled and solidified. However, when the adhesive agent is re-heated and softened in the post step, the spacer or damper is often separated or displaced. For that reason, a suitable adhesive agent has to be chosen in consideration of the steps after bonding spacers and dampers. The temperature after the bonding has to be controlled carefully. Hence, the step of mounting spacers and dampers is troublesome and leads to high manufacturing costs. The substrate, the adhesive agent, the spacer, and the damper are required to have the same thermal expansion coefficient. The choice of such materials is limited.
The conventional linear or rod-like spacer, which has a smooth surface, often causes displacement of a liner member (such as a cathode filament or a wire grid). To prevent the displacement, some spacers have a recessed formed on the surface thereof and a filament or a wire grid is disposed in the recessed. However, this approach leads to an increase of the fabrication costs of a spacer.
SUMMARY OF THE INVENTION
The present invention is made to solve the above-mentioned problems.
An object of the invention is to provide an electron tube wherein auxiliary support members (e.g. spacers and dampers) used to subsidiarily support liner members (e.g. cathode filaments and wire grids) are bonded to a substrate, without using an adhesive agent. This structure can reduce the generation of gas causing a decrease in vacuum degree and simplify the process of mounting the auxiliary support member.
Particularly, the ultrasonic welding (ultrasonic bonding or ultrasonic wire bonding) can be preferably performed to heat a local area, that is, only the contact surface (interface) between the metal layer and the auxiliary metal support.
The objective of the present invention is achieved by an electron tube comprising a hermetic container having a first substrate on which an anode is formed and a second substrate confronting the first substrate; a metal layer formed inside the hermetic container; a linear member disposed in the hermetic container so as to confront the metal layer; at least one set of holders, disposed in the hermetic container, for holding the linear member; and metal auxiliary members, disposed between the linear member and the metal layer, each for supporting a linear member welded to the metal layer.
In the electron tube, the linear member comprises a cathode filament. Each of said auxiliary members comprises a spacer for a cathode filament. At least one set of the spacers is disposed between (inside) the holders.
In the electron tube, the linear member comprises a cathode filament. Each of the auxiliary members comprises a spacer for a cathode filament. The metal layer comprises a cathode mounting electrode.
In the electron tube, the linear member comprises a cathode filament. Each of the auxiliary members comprises a damper for a cathode filament. The damper is disposed between (inside) the holders.
In the electron tube, the linear member comprises a cathode filament. The auxiliary members comprise a spacer and a damper, for a cathode filament. At least one set of spacers is disposed between (inside) the holders. At least one damper is disposed between (inside) the spacers.
In the electron tube, the linear member comprises a wire grid. Each of the auxiliary members comprises a spacer for the wire grid. At least one set of spacers is disposed between (inside) the holders.
In the electron tube, the linear member comprises a grid wire. Each of the auxiliary members comprises a damper for the wire grid. The damper is disposed between (inside) the holders.
In the electron tube, the auxiliary members are disposed independently for each linear member.
In the electron tube, the welding is ultrasonic welding.
In the electron tube, the metal layer and the auxiliary members are made of the same metal material.
In the electron tube, the metal layer comprises a thin film layer.
In the electron tube, the linear member has partially or wholly a spring for providing tension.
In the electron tube, the linear member comprises a linear spacer or a linear damper or a linear getter.
In the electron tube, the each of auxiliary members has a recessed or a protrusion at a position where each auxiliary member confronts a linear member.
In the electron tube, the electron tube is a fluorescent luminous tube.
According to another aspect of the present invention, a method of manufacturing an electron tube having a hermetic container containing a first substrate and a second substrate confronting said first substrate, comprising the steps of forming a metal layer inside the hermetic container; bonding a metal auxiliary member for linear member support to the metal layer, through ultrasonic welding; and disposing a linear member so as to confront the auxiliary member.
The electron tube manufacturing method further comprises the steps of forming an electrode on the substrate; and simultaneously forming the metal layer in the step, together with the electrode.
In the electron tube manufacturing method, the electrode comprises an anode electrode. The step is the step of manufacturing an anode electrode.
In the electron tube manufacturing method, the cathode comprises a cathode mounting electrode. The step is the step of manufacturing a cathode mounting electrode.
In the electron tube manufacturing method, the electron tube comprises a fluorescent luminous tube.
BRIEF DESCRIPTION OF THE DRAWINGS
This and other objects, features, and advantages of the present invention will become more apparent upon a reading of the following detailed description and drawings, in which:
FIG.
1
(
a
) is a plan view partially illustrating a fluorescent display tube according to a first embodiment of the present invention and FIGS.
1
(
b
) and
1
(
c
) are cross-sectional views each illustrating the same;
FIG.
2
(
a
) is a plan view partially illustrating a modification of the fluorescent display tube of FIG.
1
and FIGS.
2
(
b
) and
2
(
c
) are cross-sectional views each illustrating the same;
FIG.
3
(
a
) is a plan view illustrating another modification of the fluorescent display tube of FIG.
1
and FIGS.
3
(
b
) and
3
(
c
) are cross-sectional views each illustrating the same;
FIG.
4
(
a
) is a plan view partially illustrating a fluorescent display tube according to a second embodiment of the present invention and FIGS.
4
(
b
) and
4
(
c
) are cross-sectional views each illustrating the same;
FIG.
5
(
a
) is a plan view partially illustrating a fluorescent display tube according to a third embodiment of the present invention and FIGS.
5
(
b
) and
5
(
c
) are cross-sectional views each illustrating the same;
FIGS.
6
(
a
) and
6
(
b
) are cross-sectional views each partially illustrating a fluorescent display tube according to a fourth embodiment of the present invention;
FIGS.
7
(
a
) and
7
(
b
) are cross-sectional views each partially illustrating the modified fluorescent display of
FIG. 6
;
FIG. 8
is a plan view illustrating a fluorescent display tube according to a fifth embodiment of the present invention;
FIGS.
9
(
a
) and
9
(
b
) are cross-sectional views each illustrating the fluorescent display tube of FIG.
8
and FIG.
9
(
c
) is a cross-sectional view illustrating a modification of the fluorescent display tube of
FIG. 8
;
FIG.
10
(
a
) is a partially enlarged cross-sectional view illustrating a modification of the fluorescent display tube of FIG.
8
and FIGS.
10
(
b
) and
10
(
c
) are plan view each illustrating the same;
FIGS.
11
(
a
),
11
(
b
),
11
(
c
),
11
(
d
),
11
(
d
), and
11
(
e
) are diagrams each showing the method of manufacturing the fluorescent display tube of
FIG. 8
;
FIG.
12
(
a
) is a plan view partially illustrating a conventional fluorescent tube and FIGS.
12
(
b
) and
12
(
c
) are cross-sectional views each illustrating the same; and
FIG.
13
(
a
) is a plan view partially illustrating a conventional fluorescent tube and FIG.
13
(
b
) is a cross-sectional view partially illustrating the same.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Embodiments of the present invention will be described below with reference to the attached drawings.
A fluorescent display tube, being one of electron tubes, according to a first embodiment of the present invention will be described below by referring to
FIGS. 1
,
2
and
3
.
FIG.
1
(
a
) is a plan view illustrating a glass substrate on which cathode filaments, linear spacers, and liner dampers are mounted. FIG.
1
(
b
) is a cross-sectional view partially illustrating the portion taken along the line Y
1
—Y
1
of FIG.
1
(
a
). FIG.
1
(
c
) is a cross-sectional view illustrating the portion taken along the line Y
2
—Y
2
of FIG.
1
(
a
).
Referring to
FIG. 1
, reference numeral
11
represents an insulating substrate (e.g. glass) being a base;
13
represents a cathode filament (e.g. W or Re—W alloy) being a liner member;
12
represents a cathode mounting electrode;
122
represents a cathode wire acting as a power feeding point, which is connected to the cathode mounting electrode
12
and led out from the fluorescent display tube;
151
represents a spacer (of a metal such as aluminum) being an auxiliary support member of the filament
13
; and
152
represents a damper (of a metal such as aluminum) being an auxiliary support member of the filament
13
. A filament
13
has a coil
131
having a resilient property at the end thereof. The coil
131
provides a predetermined tension to the filament
13
.
One end of the coil
131
of a filament
13
is mounted to the metal layer
12
(of a metal such as aluminum) for a cathode electrode coated on the substrate
11
, together with a metal piece
121
(e.g. aluminum). A linear (or rod-like or fine-line-like) spacer
161
of a metal (e.g. aluminum) suspends the filament
13
so as to elevate it by a predetermined distance from the anode
16
(e.g. an anode electrode), on which a fluorescent substance (e.g. ZnO:Zn) is coated. To prevent a short circuit of a filament
13
and other electron-tube forming component (e.g. the anode
16
) due to vibration, or a damage of the other component by the filament
13
, the damper
152
of the same materials as that of the spacer
151
is mounted if necessary. A spacer
151
is ultrasonic welded to the metal layer
141
(e.g. an aluminum thin film) deposited on the substrate
11
. A damper
152
is ultrasonic welded to the metal layer
142
(e.g. an aluminum thin film) deposited on the substrate
11
. The metal layer
121
(e.g. aluminum) may be securely fixed to the metal layer
12
by ultrasonic welding.
The spacer means a member, being in contact (or engagement) with a linear member, for defining the elevation (height) of the linear member spaced from a substrate.
The damper means a member, being in contact with or in no contact with a linear member, for preventing the linear member from contacting with a substrate or an electron tube forming component because of vibration.
The spacer
151
is first placed on the metal layer
141
. The wedge tool of an ultrasonic welder is pressed against the spacer
151
at the position where the filament
13
contacts with the spacer
151
. Thus, the spacer
151
and the metal layer
141
are ultrasonic-bonded together using the wedge tool. In this welding, a recess in agreement with the shape of the inner surface of the wedge tool is impressed in the surface of the spacer
151
. In this case, a U-shaped recess is formed as shown in FIG.
1
(
c
). The filament
13
suspended in the recess does not cause its displacement. The ends of the spacer
151
may be merely welded to the metal layer
141
. However, in order to prevent the displacement of the filament
13
, the ends of the spacer
151
and the spots at the positions where filaments
13
are in contact with the spacer
151
are preferably bonded.
In a manner similar to that to the spacer
151
, the damper
152
is securely bonded by the ultrasonic welding. However, to reduce the heat dissipation of the filament
13
at the portion where the damper
152
contacts with the filament
13
, the diameter of the damper
152
is normally set in such a way that the filament
13
(in vibration) does not contact with the damper
152
. This eliminates the recess accepting the filament
13
. Consequently, the ends of the damper
152
are merely welded to the metal layer
142
.
In this embodiment, an aluminum wire of a diameter of 0.1 mm to 1.0 mm is used for the spacer
151
. An aluminum wire of a diameter of 0.05 mm to 0.8 mm is used for the damper
152
. In welding, the spacer
151
has a recess having a width of 0.1 mm to 1.0 mm and a depth of 0.05 to 0.5 mm. An aluminum wire of a diameter of 0.1 mm to 1.0 mm is used for the metal piece
121
. In welding, the metal piece
121
has a depth corresponding to about ⅓ of its diameter. The metal piece
121
may be formed of a square aluminum wire having a cross section in which one side is 0.1 mm to 1.0 mm.
In the ultrasonic bonding between the spacer
151
and the metal layer
141
or between the damper
152
and the metal layer
142
, the ultrasonic frequency is 38 KHz; the power output is 200 W; the applied pressure is 11 N when the contact area is 0.25 mm
2
, 21 N when the contact area is 1 mm
2
, and 31 N when the contact area is 4 mm
2
; the applied time is 0.3 seconds; and the amplitude is 70V. As a concrete example, the applied pressure is 15 N or more when the contact area is 0.25 mm
2
, 23 N or more when the contact area is 1 mm
2
, or 35 N or more when the contact area is 4 mm
2
.
In this embodiment, because the ultrasonic bonding can be applied to bond auxiliary support members such as dampers and spacers, it can be prevented that the metal layer is completely vaporized by heating. This enables using a thin film metal layer so that the use amount of aluminum can be decreased.
Auxiliary support members mounted on the anode substrate can be formed in the same step, together with an anode electrode on which a fluorescent substance layer is coated and/or an anode wire. Hence, the structure facilitates the device fabrication.
Moreover, auxiliary support members can be formed on the cathode substrate (or a substrate on which a cathode such as a cathode filament is formed so as to confront the anode substrate) in the same step, together with a cathode electrode and/or a cathode wire. Hence, the structure facilitates the device fabrication.
Moreover, auxiliary support members can be formed on both the cathode substrate and the anode substrate, in accordance with the above-mentioned steps. Hence, the structure facilitates the device fabrication.
By connecting the metal layer
141
to the metal layer
12
or the cathode wire
122
for a cathode mounting electrode, the spacer
151
(metal) can be used as a power feeder for the filament
13
. In such a structure, no current flows through the coil
131
of the filament
13
, so that the coil
131
is not heated. Consequently, because the electron emitter such as carbonate coated over the coil
131
is not vaporized through heating of the coil
131
, the fluorescent substance is not contaminated while the spring property of the coil
131
is not deteriorated. This feature can eliminate the power wastefully consumed by the coil
131
and can prevent the coil
131
heated in red from disturbing clear displaying.
In this embodiment, the spacer
151
and the damper
152
are securely fixed without using an adhesive agent such as a fritted glass or a conductive paste. Hence, the components are not separated off or displaced in the post baking step. Moreover, gas, which decreases the vacuum degree, does not generate in an electron tube such as a fluorescent display tube. Because a recess for preventing displacement of a filament is formed upon the welding, it is not required to use a spacer
151
with a recess previously machined.
To improve the selectivity of the anode
16
, a mesh or plan grid may be disposed between the filament
13
and the anode
16
.
An insulating layer may be further added to the structure of FIG.
1
. Such a structure will be explained below.
Anode wires are brined on the anode substrate
11
. An insulating layer is formed over the anode substrate
11
and the anode wires. The insulating layer has through holes formed corresponding to predetermined portions of an anode wire. The insulating layer, being a SiO
x
, or SiN thin film, is formed through the screen printing or vapor deposition. An anode electrode is formed above the through holes. Each anode electrode is connected to an anode wire via the through holes. The through holes may be filled with a metal. A fluorescent substance layer (a luminous dot) is coated on the anode electrode. Metal layers
141
and
142
are deposited over the insulating layer. The spacer
151
may be ultrasonic welded to the metal layer
142
while the damper
152
may be ultrasonic welded to the metal layer
142
.
That is, the metal layer formed over the substrate includes the metal layer formed over another constituent member (insulating layer) overlying the substrate. In other words, the metal layer formed on the substrates includes the metal layer supported by the substrate.
FIG. 2
shows a modification of the metal layer
141
in FIG.
1
. Like numerals are attached to the same constituent elements as those in FIG.
1
. FIG.
2
(
b
) is a cross-sectional view illustrating the portion taken along the line Y
3
—Y
3
of FIG.
2
(
a
). FIG.
2
(
c
) is a cross-sectional view illustrating the portion taken along the line Y
4
—Y
4
of FIG.
2
(
a
).
Referring to FIG.
2
(
a
), the metal piece
121
is bonded to the metal layer
22
(such as an aluminum thin film for a cathode mounting electrode), together with one end of the filament
13
. That is, the metal layer
22
is bonded together with the filament
13
and the spacer
151
. Referring to
FIG. 2
, the filament
13
power-supplied via the spacer
151
does not cause the heating of the coil
121
, explained with FIG.
1
. Numeral
221
represents a cathode wire.
FIG. 3
shows a modification of the spacer
151
, being an auxiliary support member, of
FIGS. 1 and 2
. Like reference numerals are attached to the same constituent elements as those of
FIGS. 1 and 2
. FIG.
3
(
b
) is a cross-sectional view illustrating the portion taken along the line Y
5
-Y
54
of FIG.
3
(
a
). FIG.
3
(
c
) is a cross-sectional view illustrating the portion taken along the line Y
6
—Y
6
of FIG.
3
(
a
).
Referring to
FIG. 3
, a spacer
251
is an auxiliary support member disposed for each filament
13
. As shown in FIG.
3
(
c
), the wedge tool of an ultrasonic welder impresses a U-shaped recess in each spacer
251
. The recess can prevent displacement of the filament
13
. The displacement means a vertical shift (elevation) or a horizontal shift (location) with respect to a substrate, or both. Auxiliary support members can be easily mounted every linear members (in this case, cathode mounting electrodes may be mounted respectively or in sets) even if the positions where the ends of linear members are bonded are not arranged in the same straight line as shown in FIG.
3
.
Every time a spacer
251
is welded to a metal wire, it may be cut to form an independent linear auxiliary support member, using a cutter. An auxiliary support member previously cut as a small piece may be used as a spacer.
In
FIGS. 1
to
3
, a metal layer for a cathode mounting electrode, a cathode wire, a metal layer for bonding a spacer or damper, an anode electrode, an anode wire, and the like may be deposited in the same fabrication step and then may be patterned.
The cathode mounting electrode means an electrode for mounting a cathode filament. The cathode wire means a wire which is connected to a cathode mounting electrode and which acts as a power feeding point led out from the container (of a fluorescent display tube).
The anode electrode means the electrode having at least a portion of the upper surface (on which electrons emitted from a cathode filament impinge), on which a fluorescent substance layer is coated. The anode wire means a wire connected to an anode electrode and acting as a power feeding point led out from a container.
FIG. 4
is a cross-sectional view partially illustrating a fluorescent display tube according to the second embodiment of the present invention. Like numerals are attached to the same constituent elements as those in
FIGS. 1 and 2
. FIG.
4
(
b
) is a plan view illustrating the cross section taken along the arrows Y
7
—Y
7
of FIG.
4
(
a
). FIG.
4
(
c
) is a plan view illustrating the cross section taken along the arrow Y
8
—Y
8
of FIG.
4
(
a
).
Referring to
FIG. 4
, numeral
411
represents an anode substrate formed of an insulating material such as glass. The anode substrate
411
includes an anode
46
in which a fluorescent substance layer is coated on an anode electrode and an anode wire
461
acting as a feeding point for display signals, connected to the anode electrode and led out from a fluorescent display tube. A filament
13
, a spacer
151
and a damper
152
are mounted on the back substrate
412
.
As shown in
FIGS. 1
to
3
, the metal layers
12
and
22
(for cathode mounting electrodes) and the anode
16
are formed on the substrate
11
. Hence, when the anode
16
does not have a multi-layered wiring structure (an insulating layer is not formed between an anode wire and a metal layer for a cathode mounting electrode), the wires in the anode
16
have to be led out in the direction of the arrow A or B in
FIG. 1
,
2
, or
3
. In contrast, the metal layer
22
and a cathode wire
221
, shown in
FIG. 4
, are formed on the back substrate
412
. The anode wires
461
can be led out from the anode
46
in the same direction as that of the metal
22
or in the direction the arrow A or B shown in
FIG. 1
,
2
, or
3
. The direction where an anode wire is led out can be arbitrarily chosen in accordance with the type of fluorescent display tube. In
FIG. 4
, the anode substrate
411
and the back substrate
412
can be assembled respectively and in parallel. This can shorten the fabrication time of a fluorescent display tube and the throughput can be improved.
An insulating layer is inserted between a NESA film and the metal layer
22
or
142
above the back substrate
412
.
FIG. 5
shows a fluorescent display tube according to a third embodiment of the present invention. FIG.
5
(
a
) is a plan view partially illustrating an insulating (e.g. glass) substrate on which a wire grid, a cathode filament, a spacer, a damper, and the like are mounted. FIG.
5
(
b
) is a cross-sectional view illustrating the portion taken along the line Y
9
—Y
9
of FIG.
5
(
a
). FIG.
5
(
c
) is a cross-sectional view illustrating the portion taken along the Y
10
—Y
10
of FIG.
5
(
a
).
Referring to
FIG. 5
, numeral
51
represents an insulating substrate such as a glass;
53
represents a cathode filament being a linear member (e.g. W or Re—W alloy);
57
represents a wire grid being a linear member (e.g. 426 alloy or stainless steel (e.g. SUS304 or SUS430));
551
represents a spacer being an auxiliary member subsidiarily supporting the wire grid
57
; and
552
represents a damper being an auxiliary member subsidiarily supporting the wire grid
57
. Numeral
52
represents a metal layer (such as an aluminum thin film) for a grid mounting electrode (including a grid wire). The metal piece
521
is bonded to the metal layer
52
, together with the end of the wire grid
57
. The damper
552
is ultrasonic welded to the metal layer
52
(such as an aluminum thin film layer) deposited on the substrate
51
. The metal piece
521
may be ultrasonic bonded to the metal layer
52
.
The linear (or rod-like) aluminum spacer
551
suspends the wire grid
57
to elevate a predetermined distance from the anode
56
. The damper
552
(of the same material as that of the spacer
551
) is disposed to prevent the wire grid
57
from being contacted with the anode
56
due to vibration. The damper
552
is optionally disposed The spacer
551
is disposed for each wire grid
551
while the damper
542
is disposed for each wire grid
551
. The metal layer
541
is disposed for each spacer while the metal layer
542
is disposed for each damper.
FIG. 6
is a cross sectional view partially illustrating a fluorescent display tube according to a fourth embodiment of the present invention.
FIG. 7
is a cross sectional view illustrating a fluorescent display tube according to a fourth embodiment of the present invention. An arrangement of a cathode filament, a spacer, and a damper are shown.
Referring to FIG.
6
(
a
), a metal layer
62
(such as an aluminum thin film) for a cathode mounting electrode (including a cathode wire), a filament
63
, a spacer
651
, and an anode
66
are mounted on the anode substrate
611
. A damper
652
is mounted on the back substrate
612
.
Referring to FIG.
6
(
b
), an anode wire
661
, an anode
66
, and a damper
653
are disposed on the anode substrate
611
. A metal layer
62
, a filament
63
, and a spacer
651
are disposed on the back substrate
612
.
In FIG.
6
(
a
), the structure in which a damper
652
is mounted on the back substrate
612
is applicable to a fluorescent display tube, which has no space for mounting the damper
652
on the anode
66
.
In FIG.
6
(
b
), since the metal layer
62
to which the filament
63
is mounted is disposed on the back substrate
612
, the anode wire
661
extending from the anode
66
can be selectively led out in an arbitrary direction.
FIG. 7
illustrates dampers mounted on an anode substrate and a back substrate. Referring to FIG.
7
(
a
), a metal layer
62
, a filament
63
, a spacer
651
, a damper
655
, and an anode
66
are disposed on the anode substrate
611
. A damper
654
is mounted on the back surface
612
.
Referring to FIG.
7
(
b
), an anode wire
661
, an anode
66
, and a damper
656
are mounted on the anode substrate
611
. A filament
63
, a spacer
651
, and a damper
656
are mounted on the back surface
612
.
When the filament
63
vibrates perpendicularly to the anode
66
, a damper mounted on the anode substrate or the back substrate can normally prevent the vibration. However, when the fluorescent display tube (a vehicle-mounted fluorescent luminous tube) is mounted on a vehicle largely vibrated, dampers respectively mounted on the anode substrate and the back substrate as shown in
FIG. 7
can effectively prevent the vibration.
FIGS. 8
to
11
are views each illustrating a fluorescent display tube according to a fifth embodiment of the present invention. Particularly,
FIGS. 8
to
11
show another arrangement of a damper for a cathode filament.
FIG. 8
is a plan view illustrating a substrate on which a cathode filament, a spacer, and a damper are mounted. FIG.
9
(
a
) is a cross-sectional view illustrating the portion taken along the line Y
11
—Y
11
of FIG.
8
. FIGS.
9
(
a
) and
9
(
c
) are cross-sectional views each showing a modification of the structure in FIG.
9
(
a
).
Referring to FIGS.
8
and
9
(
a
), numerals
81
and
82
represent a substrate;
83
represents a side plate;
73
represents a cathode filament being a linear member;
72
represents a cathode mounting electrode;
722
represents a cathode wire;
751
represents a spacer being an auxiliary member for supporting a filament
73
; and
752
represents a damper being an auxiliary member for supporting a filament
73
. The filament
73
is a coil filament having a spring characteristic over its entire length. The coil provides a predetermined tension to a filament
73
. The substrates
81
and
82
and the side plate
83
configure a hermetic container (a vacuum container) for an electron tube.
The metal piece
72
is ultrasonic welded to the metal layer
72
formed on the substrate
81
, together with the end of the filament
73
. A fine-wire-like (or a piece-like) spacer
751
suspends a filament
73
so as to confront the anode
76
formed of an anode electrode coated with a fluorescent substance and an anode wire while the filament
73
is spaced by a predetermined distance from the anode
76
. A filament
83
may contact with another component such as anode
76
(forming an electron tube) due to vibration so as to make a short or to damage the other components. In order to overcome such a problem, a damper
752
(of the same material as that of the spacer
751
) is mounted. The spacer
751
is ultrasonic welded to the metal layer
741
formed on the substrate
81
. The damper
752
is ultrasonic welded to the metal layer
742
formed on the substrate
81
.
The anode
76
being a luminous area (a display area) has a fixed segment pattern. For example, the square anode shown in Figure has an 8-shaped pattern. The circular anode shown Figures has a specific circular pattern.
For each filament, the damper
752
is divisionally formed on a non-luminous area (a non-display areas) other than the anode
76
. In order to prevent a display failure from occurring due to a disturbance of the electron trajectory by dampers densely disposed, the dampers
752
are disposed differently on the substrate
81
. In other words, all dampers are disposed scatteredly in such a way that they are not arranged in the nearly same straight line.
The damper
752
may be securely fixed to the metal layer
742
directly formed on the anode substrate. Alternately, when being formed on an anode wire, the damper
752
may be securely fixed to the metal layer
742
formed via an insulating member (an insulating layer).
A given voltage is applied to the damper
752
via the conductor lead out from the metal layer
742
.
Referring to FIGS.
8
and
9
(
a
), the distance between the filament
73
and the substrate
81
is 0.85 mm. The damper is formed of a wire of a diameter of 0.5 mm. In the ultrasonic bonding, the damper is at an elevation of 0.35 mm to 0.4 mm. The damper can be arbitrarily elevated in accordance with the wire diameter and the ultrasonic bonding conditions.
The conventional linear damper is suitable for graphic displaying but unsuitable for displaying a fixed pattern. In contrast, in the embodiment shown in FIGS.
8
and
9
(
a
), dampers
752
can be divisionally disposed at arbitrary positions (outside display areas) underneath the filament
73
. This arrangement is suitable for a damper for displaying a fixed pattern.
Each of FIGS.
9
(
b
) and
9
(
c
) shows a modification of the arrangement of dampers
752
(each being an auxiliary support member) shown in FIG.
9
(
a
). Like numerals are attached to the same constituent elements as those in FIG.
9
(
a
).
In FIG.
9
(
b
), dampers
752
confront the anode substrate
8
on which the anode
76
is formed and are formed on the cathode substrate
82
on which a cathode including a cathode electrode and a cathode wire (not shown) is formed.
In FIG.
9
(
c
), the dampers
752
are respectively formed on the anode substrate
81
including the anode
76
and on the cathode substrate
82
including the cathode. The cathode may be formed on the anode substrate
81
including the anode
76
.
FIG.
10
(
a
) is a partially enlarged cross-sectional view illustrating the region C as shown in FIG.
9
(
b
). FIG.
10
(
b
) is a plan view illustrating the region C of FIG.
10
(
a
). FIG.
10
(
c
) shows a modification of the structure in FIG.
10
(
b
). Like numerals are attached to the same constituent elements as those of FIG.
9
(
b
).
In FIGS.
10
(
a
) and
10
(
b
), numeral
82
represents a cathode substrate confronting the anode substrate
81
(when a cathode is formed on the anode substrate
81
, the cathode substrate is called a front substrate). Numeral
77
represents a back diffusion substrate.
In FIG.
10
(
a
), light emitted from the anode
76
is observed through the cathode substrate
82
. This structure is called a front luminous-type fluorescent display tube. In the front-luminous-type fluorescent display tube, a transparent conductive film
77
for charge-up protection formed of ITO is formed on the inner surface of a cathode substrate. When the light emitted from the anode
76
is observed through the anode substrate
81
, the conductive film
77
may be of non-transparent (opaque).
The metal layer
742
, separated electrically from the transparent conductive film
77
, is formed. In FIG.
10
(
b
), the transparent conductive layer
77
is removed in a frame pattern. The metal layer
742
is formed within the removed region (the portion where the transparent conductive film
77
is not formed).
FIG.
10
(
c
) shows a modification of the region of FIG.
10
(
b
). A potential is applied to the damper
752
.
Referring to FIG.
10
(
c
), the metal layer
742
is connected to the transparent conductive film
77
via the resistance pattern
771
of the transparent conductive layer
77
. Using the transparent conductive film
77
and the same potential power source, a predetermined potential is applied to the damper
752
through the resistance of the resistance pattern
771
.
Referring to
FIG. 10
, the distance between the filament
73
and the transparent conductive film
77
overlying the substrate
82
is 0.35 mm to 0.4 mm. The damper is formed of a wire having a diameter of 0.3 mm. After the ultrasonic bonding, the height of a damper is 0.2 mm to 0.25 mm. The height of a damper depends on the wire diameter and ultrasonic bonding conditions.
FIG. 11
shows the method of forming the damper
752
in FIGS.
8
and
9
(
a
). Like numerals are attached to the same constituent elements as those in
FIGS. 8
to
10
. This is applicable for the method of forming the spacer
751
.
Each of FIGS.
11
(
a
),
11
(
b
), and
11
(
c
) shows an example of the method of forming the damper
752
. Each of FIGS.
11
(
d
) and
11
(
e
) shows a modification of the method of forming the damper
752
.
In order to weld the metal layer
742
to the damper
752
, the bonding wire
75
is first placed on the metal layer
742
as shown in FIG.
11
(
a
).
Next, as shown in FIG.
11
(
b
), the edge of wedge tool
100
of an ultrasonic welder is pressed against the damper
752
at the position where the filament
73
contacts with the damper
752
during vibration. The edge of the wedge tool
100
has a groove in a predetermined shape. By applying ultrasonic waves by the wedge tool
100
, the damper
752
, formed of the bonding wire
75
, is ultrasonic bonded to the metal layer
742
. In the welding, a (trapezoidal) protrusion is formed on the surface of the damper
752
, in accordance with the inner shape of the wedge tool
100
.
Finally, the wedge tool
100
is separated from the damper
752
, as shown in FIG.
11
(
c
).
As shown in FIG.
11
(
d
), the wedge tool
100
of an ultrasonic welder is pressed against the damper
752
to emboss a protrusion on the surface of the damper
752
.
Suspending a linear member so as to confront the protrusion allows the contact area to be minimized while the linear member is vibrating.
Moreover, the damper with a protrusion can effectively reduce variations in divergence of electrons emitted from the filament
13
.
As shown in FIG.
11
(
e
), the wedge tool
100
of an ultrasonic welder has a wedge-like protrusion. The wedge tool
100
is pressed against the damper
752
to form a two-stepped recess in the surface of the damper
752
A linear member suspended in the recess does not move horizontally. Particularly, this arrangement is effectively used as a spacer.
The positional precision of the damper
752
is −0.005 mm to +0.005 mm. The mounting position can be controlled with high precision.
In each embodiment, the spacer, the damper, and the metal layer to which they are mounted are formed of aluminum. The above-mentioned constituent elements may be other welding (bonding)-prone metal materials including copper, gold, nickel, silver, niobium, vanadium, and platinum. In view of the bonding strength, the spacer, the damper, and the metal layer for mounting them are preferably formed of the same sort of material or may be formed of different sorts of metals. Elements of the same material can be welded together with the strongest bonding strength. Aluminum and aluminum alloy are listed as the same sort of metal.
In this embodiment, a linear wire for welding is used as an auxiliary support member. After the linear wire is bonded to a metal layer, the bonded element is cut to form auxiliary support members. In other words, a welding (or bonding) wire is ultrasonic welded to a metal layer. Then the welded element is cut. However, a metal piece may be used in place of the wire. That is, an auxiliary support member may be ultrasonic welded (or bonded) to the metal layer.
In each of the embodiments, a metal thin film is used to mount the spacer and the damper. However, a thick film (formed by the screen printing process) containing at least metal components may be used.
The auxiliary support member can be welded through laser or resistance heating. However, such heating may damage an aluminum thin film. On the other hand, it has been ascertained that ultrasonic welding does not substantially cause such a problem. For that reason, it is useful to bond a linear member such as a filament to a metal thin film, using the ultrasonic welding.
In each of the embodiments, spacers or dampers, each having a circular cross section, have been described. However, spacers or dampers each which has a polygonal cross section including a square cross section, a trapezoidal cross section, a pentagonal cross section, or the like may be used. Spacer or dampers may be plate-like members. A spacer or damper, which has a flat bottom surface (a contact surface to a metal layer), is more stable. In such a spacer or damper, surfaces other than the bottom surface may be curved.
In each of the embodiments, an insulating substrate such as glass has been used as a base substrate. However, a conductive substrate on which an insulating layer is formed may be used as a base substrate.
In each of the embodiments, linear members such as a cathode filament and a wire grid have been described. However, a linear spacer (a filament linear spacer or a wire grid linear spacer) or a linear damper (a filament linear damper, or a wire grid linear damper), formed of a tungsten wire, a molybdenum wire, or a stainless steel wire subsidiarily supporting the linear members, may be used.
The linear spacer or the linear damper may be applicable without any change, in place of the linear member
57
in FIG.
5
.
In more detail, when being used as a linear spacer, the linear member
57
must be in contact with the cathode filament
53
. When being used as a linear damper, the linear member
57
may be in contact with or in no contact with the cathode filament
53
. In such an arrangement, the linear member
57
has to be disposed at the position where the cathode filament
53
contacts with the anode during vibration. The metal layer
52
is not led out because it requires no potential.
Similarly, a linear getter can be used.
The linear getter may be substituted for the linear member
57
in
FIG. 5
, without other changes.
In more detail, the linear getter may be disposed in a non-luminous area (non-display area) other than luminous areas (display areas) including anodes
56
. Among getters, there are an evaporation-type wire getter and a non-evaporation-type wire getter.
The evaporation-type wire getter is integrally mounted on a metal wire, for example, in a groove formed in a metal wire. The evaporation-type wire getter is selectively heated by radiating laser beam or infrared rays. Thus, the getter evaporates so as to form a getter film over an inner surface of the container of an electron tube. The getter film gains a gas absorption capability. Alternately, the getter is heated by conducting a current through the getter electrode. The getter material may be evaporated to form a getter film over an inner surface of the container of an electron tube.
Main contents of Ze, Ti, and Ta may be used for a non-evaporation-type wire getter. For example, a linear member formed of a getter wire including Zr—Ar alloy, Zr—Fe alloy, Zr—Ni alloy, Zr—Nb—Fe alloy, Zr—Ti—Fe alloy, or Zr—V—Fe alloy may be used. A non-evaporation-type wire getter may be integrally formed on other metal wire. The non-evaporation-type wire getter is selectively heated to an activation temperature, by radiating a laser beam or infrared rays. Thus, a gas absorption capability will develop. Alternately, the getter may be wholly heated to an activation temperature by energizing via the getter electrode, whereby a gas absorption capability can be obtained.
In each of the embodiments, an example of forming a metal layer and an auxiliary support member on an anode or cathode substrate (being a base substrate forming a container) has been described. However, the metal layer and the auxiliary support member may be formed on the side plate forming a container. Moreover, the metal layer and the auxiliary support member may be formed, via an insulating member, on components contained in a container and forming an electron tube. The metal layer and the auxiliary support member may be respectively mounted on the components.
A fluorescent display tube has been described in each of the embodiments. However, the present invention may be applicable for an electron tube that includes a linear member (e.g. a cathode filament or a wire grid), a wire getter, and a linear auxiliary support member, such as a linear spacer or a linear damper, for subsidiarily supporting a linear member (e.g. a tungsten wire, a molybdenum wire, or a stainless steel wire). For example, a display tube (e.g. a cathode-ray tube), a discharge tube (e.g. a thermal cathode discharge tube), a vacuum tube, a print head fluorescent luminous tube utilizing the principle of a fluorescent display tube, and a fluorescent display luminous tube for a large screen display device are listed as the electron tube.
In each of the embodiments, a hermetic container is formed of an anode substrate, and a front substrate or a cathode substrate (a second substrate) confronting the anode substrate. However, a hermetic container may be three substrates or more.
For example, a hermetic container is fabricated by juxtaposing a cathode substrate as well as a first anode substrate and a second anode substrate, on both the sides of the cathode substrate and then sealing the peripheral portions of the container with an adhesive agent.
In this case, cathode filaments are disposed on both the surfaces of a cathode substrate.
An anode electrode having the surface confronting a cathode filament, on which a fluorescent substance is coated, and an anode wire may be disposed on the surface of each of the first and second anode substrates.
An auxiliary member welded to each of metal layers formed on both the surfaces of a cathode substrate acts as a spacer for defining the elevation of a cathode filament from the cathode substrate or a damper for making contact with a cathode filament and blocking the vibration thereof.
Similarly, a hermetic container is fabricated by juxtaposing a front substrate an anode substrate and then sealing the peripheral portions of them with an adhesive agent. A control electrode substrate through which electrons radiated from a cathode filament pass selectively is disposed in the middle of the hermetic container.
In such a case, an anode electrode which has the surface confronting a cathode filament, on which a fluorescent substance is coated, and an anode wire are formed on the anode substrate.
Moreover, a cathode filament is mounted on the front substrate side of a control electrode substrate. Plural through-holes, through which electrons pass, are formed at the positions corresponding to respective fluorescent substances. Control electrodes are formed on one surface or both the surfaces of the control electrode substrate.
A metal layer is formed on the surface of the control electrode substrate, which confronts a cathode filament. An auxiliary member is welded to the metal layer. Thus, this structure acts as a spacer for defining the elevation of a cathode filament from the control electrode substrate or a damper for making contact with a cathode filament and blocking the vibration thereof.
The side plate is not required because sealing can be made with only the adhesive agent such as fritted glass when the gap between substrates is narrow and supporting members such as pillars are inside a hermetic container.
Diffusion bonding or friction pressure bonding (corresponding to ultrasonic bonding or ultrasonic wire bonding), and solid-phase bonding (ultrasonic pressure bonding) are included as the welding (ultrasonic welding) for the present invention.
In the electron tube (such as a fluorescent display tube) according to the present invention, an auxiliary support member (such as a linear spacer, a linear damper or a linear getter) subsidiarily supporting a linear member (such as a cathode filament of a wire grid) is securely bonded to a substrate, without using a conventional adhesive agent such as a fitted glass or a conductive paste. By doing so, the auxiliary support member does not become detached and displaced because of the heating after the auxiliary support member mounting step. Moreover, unlike the prior art, because an adhesive agent is not used, gas, which deteriorates the vacuum degree, is not substantially emitted in an electron tube such as a fluorescent display tube. According to the present invention, the thin or thick film metal layer to which an auxiliary support member is mounted is formed on a substrate by a known vacuum vapor deposition or screen printing method without using any adhesive agent. Hence, gas is not substantially emitted inside a container.
Moreover, according to the present invention, because an auxiliary support member is securely fixed to a metal layer formed on a substrate by ultrasonic welding, it is not required to meet the thermal expansion coefficient of the support member to that of the substrate.
When the recess for preventing a linear member from being displaced is formed while an auxiliary support member is being ultrasonic welded, it is not required to prepare a spacer or damper with a previously-formed recess. Hence, the spacer or damper fabrication costs can be reduced. The depth of the recess can be changed by changing the shape of the inner surface of the wedge tool of an ultrasonic welder. Hence, the elevation of a linear member can be easily changed. This feature is applicable for a spacer or damper with a protrusion.
According to the present invention, when the spacer for a cathode filament is used as power feeding means, the coil, providing tension to the cathode filament and being disposed between an auxiliary support member and a cathode filament fixed portion, is not heated. Hence, the coil not heated does not evaporate the electron emitter such as carbonate coated on the coil so as to contaminate the fluorescent substance. The spring characteristic of the coil is not deteriorated. Moreover, the coil does not wastefully consume the electric power. Displaying is not deteriorated because the coil is not heated in red. This feature is applicable for the straight cathode filament.
Particularly, the structure where a partial coil portion of a linear member is disposed between a spacer and the fixing portion of the linear member is preferable.
For example, in order to manufacture a fluorescent display tube, a spacer or damper bonding metal layer can be formed and patterned by the step of fabricating either a cathode mounting electrode and/or a cathode wire or an anode electrode and/or a anode wire. Thus, a fluorescent display tube can be easily fabricated.
Either a cathode mounting electrode and a spacer or a damper bonding metal layer and a damper can be bonded together through ultrasonic welding in the same fabrication step. Moreover, a metal layer for a cathode mounting electrode can be ultrasonic welded with a cathode filament. This feature facilitates the fabrication of a fluorescent display tube.
Claims
- 1. An electron tube comprising:a hermetic container having a first substrate and a second substrate confronting said first substrate; a plurality of linear members disposed in said hermetic container; metal layers formed at both side ends of said first substrate of said hermetic container; and metal auxiliary members disposed between said linear members and said metal layers and welded to each of said metal layers for supporting said linear members; wherein said metal layers comprise linear member mounting electrode.
- 2. An electron tube comprising:a hermetic container having a first substrate and a second substrate confronting said first substrate; a plurality of linear members disposed in said hermetic container; metal layers formed at both side ends of said first substrate of said hermetic container; and metal auxiliary members disposed between said linear members and said metal layers and welded to each of said metal layers for supporting said linear members; wherein said auxiliary members are disposed independently for each linear member.
- 3. An electron tube comprising:a hermetic container having a first substrate and a second substrate confronting said first substrate; a plurality of linear members disposed in said hermetic container; metal layers formed at both side ends of said first substrate of said hermetic container; and metal auxiliary members disposed between said linear members and said metal layers and welded to each of said metal layers for supporting said linear members; wherein each of said auxiliary members has a recessed or a protrusion at a position where each of said auxiliary members confronts said linear members.
- 4. The electron tube defined in claim 3, wherein each of said linear members comprises a cathode filament; and wherein each of said auxiliary members comprises a spacer for the cathode filament; at least one set of said spacers being disposed between said metal layers and one of said linear members.
- 5. The electron tube defined in claim 3, wherein each of said linear members comprises a cathode filament; and wherein each of said auxiliary members comprises a damper for the cathode filament; said damper being disposed between said metal layers and one of said linear members.
- 6. The electron tube defined in claim 3, wherein each of said linear members comprises a cathode filament; and wherein each of said auxiliary members comprises a spacer and a damper for a the cathode filament; said spacers being disposed between said metal layers and one of said linear members said damper being disposed between said spacers.
- 7. The electron tube defined in claim 3, wherein each of said linear members comprises a wire grid; and wherein each of said auxiliary members comprises a spacer for said wire grid; said spacers being disposed between said metal layers and one of said linear members.
- 8. The electron tube defined in claim 3, wherein each of said linear members comprises a grid wire; and wherein each of said auxiliary members comprises a damper for said wire grid: said damper being disposed between metal layers and one of said linear members.
- 9. The electron tube defined in claim 3, wherein said welding is ultrasonic welding.
- 10. The electron tube defined in claim 3, wherein said metal layer and said auxiliary members are made of the same metal material.
- 11. The electron tube defined in claim 3, wherein said metal layer comprises a thin film layer.
- 12. The electron tube defined in claim 3, wherein said linear member has partially or wholly a spring for providing tension.
- 13. The electron tube defined in claim 3, wherein said linear member comprises a linear spacer or a linear damper or a linear getter.
- 14. The electron tube defined in claim 3, wherein said electron tube is a fluorescent luminous tube.
- 15. A method of manufacturing an electron tube having a hermetic container containing a first substrate and a second substrate confronting said first substrate, comprising the steps of:forming metal layers at both side ends of said first substrate of said hermetic container; feeding a bonding wire as a metal auxiliary member for supporting linear members above each of said metal layers; bonding said metal auxiliary member to said metal layers through ultrasonic welding; cutting said metal auxiliary member into a predetermined length; and disposing said linear members so as to confront said auxiliary member.
- 16. The electron tube manufacturing method defined in claim 15, further comprising the steps of:forming an electrode on said first substrate; and simultaneously forming said metal layer, together with forming the electrode on said electrode.
- 17. The electron tube manufacturing method defined in claim 16, wherein said electrode comprises an anode electrode.
- 18. The electron tube manufacturing method defined in claim 16, wherein said cathode electrode comprises a cathode mounting electrode.
- 19. The electrode tube manufacturing method defined in claim 16, wherein said electron tube comprises a fluorescent luminous tube.
- 20. An electron tube comprising:a hermetic container having a first substrate and a second substrate confronting said first substrate; a plurality of linear members disposed in said hermetic container; metal layers formed at both side ends of said first substrate of said hermetic container; metal auxiliary members disposed between said linear members and said metal layers and welded to each of said metal layers for supporting said metal layers and said linear members; wherein said auxiliary members are made of a wire of aluminum or aluminum alloy and said metal layers are made of aluminum and aluminum alloy.
- 21. An electron tube comprising:a hermetic container having a first substrate and a second substrate confronting said first substrate; first metal layers formed on said first substrate having metal auxiliary members welded to each of said first metal layers to form first dampers on said first substrate inside said hermetic container; second metal layers formed on said second substrate having metal auxiliary members welded to each of said second metal layers to form second dampers on said second substrate inside said hermetic container; and a plurality of linear members disposed between said first and second dampers inside said hermetic container.
- 22. An electron tube comprising:a hermetic container having a first substrate and a second substrate confronting said first substrate; a plurality of linear members disposed between said first and second substrates inside said hermetic container; and metal layers formed on said first substrate having metal auxiliary members welded to each of said metal layers to form dampers for checking vibration in said linear members on said first substrate, said dampers being disposed at a predetermined position along said linear members to be offset with respect to each of said linear members.
- 23. An electron tube comprising:a hermetic container having a first substrate and a second substrate confronting said first substrate; a plurality of linear members disposed between said first and second substrates inside said hermetic container; conductive films formed on said first substrate for charge-up protection, said conductive films being in a shape of a frame, each frame having a void portion free from said conductive films inside said frame; and metal layers formed on said first substrate having metal auxiliary members welded to each of said metal layers to form dampers for checking vibration in said linear members on said first substrate, said metal layers being disposed within each void portion of said conductive films to electrically separate said metal layers from said conductive films.
- 24. An electron tube comprising:a hermetic container having a first substrate and a second substrate confronting said first substrate; a plurality of linear members disposed between said first and second substrates inside said hermetic container; conductive films formed on said first substrate for charge-up protection, said conductive films being in a shape of a frame, each frame having a void portion free from said conductive films inside said frame and a resistant pattern; and metal layers formed on said first substrate having metal auxiliary members welded to each of said metal layers to form dampers for checking vibration in said linear members on said first substrate, said metal layers being disposed within each void portion of said conductive films and connected to said conductive films by said resistant pattern to apply electric potential to said metal layers.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2001-059185 |
Mar 2001 |
JP |
|
US Referenced Citations (4)
Number |
Name |
Date |
Kind |
3784862 |
Yoshitoshi et al. |
Jan 1974 |
A |
3906277 |
Schade |
Sep 1975 |
A |
4263700 |
Fujisaki et al. |
Apr 1981 |
A |
5667418 |
Fahlen et al. |
Sep 1997 |
A |
Foreign Referenced Citations (4)
Number |
Date |
Country |
27-43-423 |
Apr 1979 |
DE |
2074370 |
Oct 1981 |
GB |
4-324236 |
Nov 1992 |
JP |
6-88043 |
Dec 1994 |
JP |