The present disclosure relates to vapor delivery non-combustible aerosol provision systems such as nicotine delivery systems (e.g. electronic cigarettes and the like).
Aerosol provision devices such as e-cigarettes often contain a reservoir of an aerosol-generating material, typically including nicotine, from which an aerosol is generated, such as through vaporization or other means. An aerosol source for an aerosol provision system may comprise an aerosol generator (e.g. a heater) coupled to a portion of aerosol-generating material supplied from the reservoir. In many instances, the aerosol-generating material comprises a liquid which is transported from the reservoir to the aerosol generator via capillary wicking. When a user inhales on the device, the aerosol generator is activated to aerosolize a small amount of the aerosol-generating material, which is thus converted to an aerosol for inhalation by the user. In many instances, the reservoir and aerosol generator are comprised in a cartridge which can be detachably engaged with a control body which contains a power supply and control circuitry. When the cartridge is engaged with the control body, an electrical path is formed (e.g. via cooperating electrical contacts on cartridge and control body interfaces) enabling power from the power supply to be provided to the aerosol generator under the control of the control circuitry. If the cartridge and the control body are not engaged (e.g. electrical contacts on the cartridge and control body are not engaged with each other), an open circuit will exist between the power supply and the aerosol generator. This prevents the aerosol generator from being actuated unless the cartridge and control body are engaged.
However, providing the aerosol generator in particular in the cartridge can increase the amount of material wastage when the cartridge, which typically has a short lifetime than the control body, is replaced and/or disposed of. Indeed, non-refillable cartridges are generally replaced with a fresh cartridge when the liquid aerosol-generating material is depleted, typically resulting in the depleted cartridge being thrown away or recycled.
Various approaches are described which seek to help address some of these issues.
According to a first aspect of certain embodiments there is provided an aerosol provision system comprising a control body and a consumable configured to engage with the control body, wherein the control body comprises an aerosol generator configured to generate aerosol from aerosol-generating material, the aerosol provision system further comprising: an aerosol-generating material storage area comprised in the consumable and configured to hold a supply of aerosol-generating material to be aerosolized by the aerosol generator; circuitry configured to control a supply of energy from a power supply to the aerosol generator; and a safety element configured to actuate when the consumable is engaged with the control body, wherein the circuitry is configured to prevent the supply of energy to the aerosol generator unless the safety element is actuated.
According to a second aspect of certain embodiments there is provided a consumable for an aerosol provision system comprising the consumable and a control body configured to engage with the consumable, wherein the control body comprises an aerosol generator configured to generate aerosol from aerosol-generating material comprised in the consumable, circuitry configured to control a supply of energy from a power supply to the aerosol generator; and at least a part of a safety element, wherein the circuitry is configured to prevent the supply of energy to the aerosol generator unless the safety element is actuated, the consumable further comprising a aerosol-generating material storage area for holding a supply of aerosol-generating material to be aerosolized by the aerosol generator; and wherein; the consumable is configured the cause the safety element to actuate when the consumable is engaged with the control body.
According to a third aspect of certain embodiments there is provided a control body for an aerosol provision system comprising the control body and a consumable configured to engage with the control body, wherein the control body comprises an aerosol generator configured to generate aerosol from a supply of aerosol-generating material comprised in the consumable, circuitry configured to control a supply of energy from a power supply to the aerosol generator; and a safety element, wherein the circuitry is configured to prevent the supply of energy to the aerosol generator unless the safety element is actuated; wherein the control body is configured such that the safety element is actuated when the consumable is engaged with the control body.
According to a fourth aspect of certain embodiments there is provided circuitry for a control body for an aerosol provision system comprising the control body and a consumable configured to engage with the control body, wherein the control body comprises an aerosol generator configured to generate aerosol from a supply of aerosol-generating material comprised in the consumable, circuitry configured to control a supply of energy from a power supply to the aerosol generator; and a safety element, wherein the circuitry is configured to prevent the supply of energy to the aerosol generator unless the safety element is actuated; wherein the control body is configured such that the safety element is actuated when the consumable is engaged with the control body.
According to a fifth aspect of certain embodiments there is provided a method of operating an aerosol provision system comprising a control body and a consumable configured to engage with the control body, wherein the control body comprises an aerosol generator configured to generate aerosol from aerosol-generating material, the aerosol provision system further comprising: a aerosol-generating material storage area for holding a supply of aerosol-generating material to be aerosolized by the aerosol generator; circuitry configured to control a supply of energy from a power supply to the aerosol generator; and a safety element configured to actuate when the consumable is engaged with the control body, wherein the circuitry is configured to prevent the supply of energy to the aerosol generator unless the safety element is actuated.
According to a sixth aspect of certain embodiments there is provided an aerosol provision system comprising a control body and a consumable configured to engage with the control body, wherein the control body comprises aerosol generator means configured to generate aerosol from aerosol-generating material, the aerosol provision system further comprising: aerosol-generating material storage means comprised in the consumable and configured to hold a supply of aerosol-generating material to be aerosolized by the aerosol generator means; circuitry means configured to control a supply of energy from power supply means to the aerosol generator means; and safety means configured to actuate when the consumable is engaged with the control body, wherein the circuitry means is configured to prevent the supply of energy to the aerosol generator means unless the safety means is actuated.
According to a seventh aspect of certain embodiments there is provided a method of operating an aerosol provision system comprising a control body and a consumable configured to engage with the control body, wherein the control body comprises aerosol generator means configured to generate aerosol from aerosol-generating material, the aerosol provision system further comprising: aerosol-generating material storage means for holding a supply of aerosol-generating material to be aerosolized by the aerosol generator means; circuitry means configured to control a supply of energy from power supply means to the aerosol generator means; and safety means configured to actuate when the consumable is engaged with the control body, wherein the circuitry means is configured to prevent the supply of energy to the aerosol generator means unless the safety means is actuated.
It will be appreciated that features and aspects of the disclosure described above in relation to the first and other aspects of the invention are equally applicable to, and may be combined with, embodiments of the disclosure according to other aspects of the disclosure as appropriate, and not just in the specific combinations described above.
Various embodiments of the disclosure will now be described in detail by way of example only with reference to the following drawings:
The present disclosure relates to non-combustible aerosol provision systems that release compounds from an aerosol-generating material without combusting the aerosol-generating material. According to the present disclosure, a “non-combustible” aerosol provision system is one where a constituent aerosol-generating material of the aerosol provision system (or component thereof) is not combusted or burned in order to facilitate delivery of at least one substance to a user.
In some embodiments, the provision system is a non-combustible aerosol provision system, such as a powered non-combustible aerosol provision system.
In some embodiments, the non-combustible aerosol provision system is an electronic cigarette, also known as a vaping device or electronic nicotine delivery system (END), although it is noted that the presence of nicotine in the aerosol-generating material is not a requirement.
In some embodiments, the non-combustible aerosol provision system is an aerosol-generating material heating system, also known as a heat-not-burn system. An example of such a system is a tobacco heating system.
In some embodiments, the non-combustible aerosol provision system is a hybrid system to generate aerosol using a combination of aerosol-generating materials, one or a plurality of which may be heated. Each of the aerosol-generating materials may be, for example, in the form of a solid, liquid or gel and may or may not contain nicotine. In some embodiments, the hybrid system comprises a liquid or gel aerosol-generating material and a solid aerosol-generating material. The solid aerosol-generating material may comprise, for example, tobacco or a non-tobacco product.
Aerosol-generating material as used herein is a material that is capable of generating aerosol, for example when heated, irradiated or energized in any other way. Aerosol-generating material may, for example, be in the form of a solid, liquid or gel which may or may not contain an active substance and/or flavorants. In some embodiments, the aerosol-generating material may comprise an “amorphous solid”, which may alternatively be referred to as a “monolithic solid” (i.e. non-fibrous). In some embodiments, the amorphous solid may be a dried gel. The amorphous solid is a solid material that may retain some fluid, such as liquid, within it. In some embodiments, the aerosol-generating material may for example comprise from about 50 wt %, 60 wt % or 70 wt % of amorphous solid, to about 90 wt %, 95 wt % or 100 wt % of amorphous solid.
The aerosol-generating material may comprise one or more active substances (such as, but not limited to nicotine) and/or flavors, one or more aerosol-former materials (such as, but not limited to, glycerol) and optionally one or more other functional material(s) as desired.
Throughout the following description the term “e-cigarette” or “electronic cigarette” may sometimes be used, but it will be appreciated this term may be used interchangeably with vapor provision system/device, electronic vapor provision system/device, vapor delivery system/device, electronic vapor delivery system/device, aerosol provision system/device, electronic aerosol provision system/device, aerosol delivery system/device, and electronic aerosol delivery system/device. Furthermore, and as is common in the technical field, the terms “vapor” and “aerosol”, and related terms such as “vaporize”, “volatilize” and “aerosolize”, may generally be used interchangeably.
Typically, the non-combustible aerosol provision system may comprise a non-combustible aerosol provision device (sometimes referred to as a control part or control body) and a consumable for use with the non-combustible aerosol provision device.
In some embodiments, the disclosure relates to consumables comprising aerosol-generating material and configured to be used with non-combustible aerosol provision devices. These consumables are sometimes referred to as articles.
In some embodiments, the non-combustible aerosol provision system, such as a non-combustible aerosol provision device thereof, may comprise a power source and a controller. The power source may, for example, be an electric power source.
In some embodiments, the non-combustible aerosol provision system may comprise an area for receiving the consumable, an aerosol generator, an aerosol generation area, a housing, a mouthpiece, a filter and/or an aerosol-modifying agent.
In some embodiments, the consumable for use with the non-combustible aerosol provision device may comprise aerosol-generating material, an aerosol-generating material storage area, an aerosol-generating material transfer component, an aerosol generator, an aerosol generation area, a housing, a wrapper, a filter, a mouthpiece, and/or an aerosol-modifying agent.
The cartridge 300 is an example of a consumable. A consumable is an article comprising or consisting of aerosol-generating material, part or all of which is intended to be consumed during use by a user. A consumable may comprise one or more other components, such as an aerosol-generating material storage area, an aerosol-generating material transfer component, an aerosol generation area, a housing, a wrapper, a mouthpiece, a filter and/or an aerosol-modifying agent. In the examples described herein, the consumable is a cartridge. In the described embodiments, the cartridge 300 is configured to store a liquid aerosol-generating material, and subsequently the aerosol provision system is configured to generate aerosol from a liquid aerosol-generating material. The cartridge 300 may typically have a plastic housing or the like. However, it should be appreciated aerosol provision systems configured to operate with different types of consumables may also be realized in the accordance with the present disclosure.
The cartridge 300 comprises an internal reservoir 310 (or more generally an aerosol-generating material storage area) containing a supply of aerosol-generating material (shown via shading), from which an aerosol or vapor may be formed by one or more aerosol generators 230 associated with the control body 200. The reservoir 310 may comprise a hollow housing, a tank, a foam matrix, or any other structure suitable for retaining the aerosol-generating material. The aerosol-generating material may be a liquid, gel or solid aerosol-generating material, such as those described above, or combinations thereof. Accordingly, the aerosol-generating material storage area (or reservoir 310) is configured in a suitable manner to retain the aerosol-generating material as will be appreciated by the skilled person; for instance, the example reservoir 310 is suitable for retaining a liquid aerosol-generating material. The presence of aerosol-generating material in the reservoir 310 is indicated in
The cartridge may further include an air passage 320 which, when the cartridge is engaged with the control body 200, comprises a portion of a fluid communication pathway disposed between one or more air inlets 221, 321 and an air outlet 322.
The control body 200 includes a power supply 240 to provide power to components of the aerosol provision system 100 and control circuitry 250 for generally controlling the functionality of the aerosol provision system 100. The power supply 240 may comprise a cell or battery, and may be rechargeable. In some embodiments, the aerosol provision system may alternatively or in addition receive electrical power from an external source (e.g. via a cable). The control body 200 further includes an aerosol generator 230 which is operable to receive a supply of energy from the power supply 240 and thereby generate a vapor or aerosol from a portion of aerosol-generating material originating from the reservoir 310 of the cartridge as described further herein. The aerosol generator is connected (directly or indirectly) to the control circuitry 250 and the power supply 240 by electrical connections comprising an electrical path between the power supply 240 and the aerosol generator 230. The control circuitry 250 is configured as set out further herein to control the supply of power from the power supply element 240 to the aerosol generator 230 in dependence on receiving an activation signal. The activation signal may be provided from an airflow sensor 252 and/or a button or other user input device 253 connected to the control circuitry and/or power supply. Broadly, the activation signal is a signal indicating the user's desire to activate the aerosol provision system for the purposes of generating aerosol for inhalation.
As set out further below, when the aerosol generator 230 receives power from the battery, as controlled by the control circuitry 250 in response to receiving an activation signal, energy is transmitted from the aerosol generator (e.g. a heater) to a portion of aerosol-generating material, causing a vapor or aerosol to be generated for inhalation by a user. The control circuitry 250 may comprise a microcontroller (e.g. an ASIC) including a CPU. The operations of the CPU and other electronic components of the aerosol provision system 100 are generally controlled at least in part by software programs running on the CPU (or other component). Such software programs may be stored in non-volatile memory, such as ROM, which can be integrated into the microcontroller itself, or provided as a separate component. The CPU may access the ROM to load and execute individual software programs as and when required. The microcontroller can also comprise appropriate communications interfaces (and control software) for communicating as appropriate with other components in the control body 200 and/or cartridge 300, such as an activation sensor such as a puff sensor or other user input device, and other components described further herein such as an emitting element and a sensor used to determine the actuation of a safety element.
The control body 200 and cartridge 300 are configured to be connected together at an interface, such as the interface indicated by the line AA in
Though
The aerosolization of aerosol-generating material from the reservoir 310 comprised in the cartridge by the aerosol generator 230 associated with the control body can be achieved in a number of different ways, as set out further below. For example, as set out further herein, each of the cartridge and control body are configured with respective aerosol-generating material transfer component (sometimes referred to herein as a transport element), which cooperate when the cartridge and control body are engaged to allow aerosol-generating material to be transferred from the cartridge 300 to the aerosol generator 230 in the control body 200. An example of such a transfer element is a wick, formed of woven or unwoven cotton or glass filaments, and designed to form a path of fluid communication for liquid aerosol-generating material to cross the interface between control body and cartridge via capillary action, enabling aerosol-generating material to pass from the reservoir to a location where it can be aerosolized by the aerosol generator. However, the skilled person will appreciate that other transfer elements may be used for different types of aerosol-generating material, for example a pump or a pushrod, etc.
The aerosol generator 230 may comprise any suitable component which is operable to generate an aerosol from a supply of aerosol-generating material. In some implementations, the aerosol generator is a heater (or heating element) configured to subject the aerosol-generating material to heat energy, so as to release one or more volatiles from the aerosol-generating material to form an aerosol. In some implementations, the aerosol generator is configured to cause an aerosol to be generated from the aerosol-generating material without heating. For example, the aerosol generator may be configured to subject the aerosol-generating material to one or more of vibration, increased pressure, or electrostatic energy. In examples where the aerosol generator comprises a heater, the heater is configured to be heated by supplying a current from the cell or battery. For example, the heating element may comprises a coil of resistive heating material in contact with which (e.g. within the coils of which) is disposed a portion of porous element 233. In other examples, the heating element may comprise a film, trace or coating of heatable material disposed upon or within a portion of porous element 233. In some instances the heating element comprises a resistance heating material, such as nichrome, and the heating element is heated by passing a current through the material. In some instances, the heater element comprises a susceptor configured to be heated when in the presence of a magnetic field generated by a drive coil. In some instances the aerosol generator comprises a piezo-electric element, and the outlet end of the transport element 231 is configured to provide aerosol-generating material to the piezoelectric element for aerosolization.
The aerosol generator may be disposed within an air passage 220 such that aerosol generated by the aerosol generator can be entrained into a flow of air in the air passage. Porous element 233 may be disposed within the air passage in the vicinity of the aerosol generator, for example, in the manner of a cantilever or bridge fully or partially traversing the air passage 220. It will be appreciated that the preceding description of aerosol-generating material transport arrangements can be applied in respect of a cartridge and control body configured as shown in
In other embodiments, the cartridge and control body may be configured such that aerosol precursor is not transported across the interface between the cartridge and control body when the cartridge and control body are engaged together. In such arrangements, the aerosol generator 230 is configured such that when the control body 200 and the cartridge 300 are engaged, aerosol can generated by the aerosol generator 230 from a portion of aerosol-generating material which is retained within the cartridge 300. This can be achieved in a number of different ways. For instance, in some embodiments, the aerosol generator is configured such that when the control body is engaged with the cartridge, the aerosol generator is brought into contact with or close proximity to a portion of aerosol-generating material retained within the cartridge. An example of this arrangement is show schematically in
In embodiments where aerosol-generating material from the reservoir in the cartridge is not configured to be transported to the control body for aerosolization (e.g. the aerosol-generating material remains within the cartridge), the aerosol-generating material may be aerosolized by the aerosol generator 230 in a number of ways. In some embodiments, the aerosol generator may be arranged such that when the control body and the cartridge are engaged, the aerosol generator 230 is inserted into, abuts, surrounds, or is near to a portion of aerosol-generating material comprised in the cartridge, for example, held in a porous element 233, or comprised in a reservoir 310 disposed within air passage 320.
In some embodiments, the aerosol generator 230 is arranged such that it directly aerosolizes the aerosol-generating material, for example, by heating or by piezoelectric aerosolization. In embodiments where the aerosol generator 230 comprises a heater, the heat may be directly conducted from the heater into the aerosol-generating material, or transferred across an air gap to radiatively heat the aerosol-generating material. In other instances the aerosol generator 230 comprises a heater located at a position in the fluid communication path upstream of a portion of aerosol-generating material disposed in the air passage 320 of the cartridge (e.g. liquid or gel held in a porous element 331, or a portion of solid material). To generate aerosol, the heater heats air in either passage 220 within the control body or 320 within the cartridge, which passes downstream to the aerosol-generating material in the cartridge under the influence of suction at an air outlet 322 or 261, and the heated air causes the aerosol-generating material to be aerosolized. Alternatively or in addition, the aerosol generator 230 may generate an aerosol or vapor at a location upstream of the aerosol-generating material within the cartridge.
It will be appreciated that any of the foregoing descriptions of respective arrangements of aerosol-generating material and aerosol generator can be applied to different control bodies and cartridges, for example cartridges designed to be engaged with a distal portion of a control body, or cartridges designed to be received fully or partially into a recess in a control body.
It has been recognized there may some issues arising in aerosol provision systems such as those described in the foregoing description, wherein an aerosol generator is associated with a control body containing a power supply, rather than with a cartridge (e.g. a ‘cartomizer’) configured to be engaged to the control body for use. In many aerosol provision systems, the aerosol generator is comprised in the cartridge, and electrical contacts are disposed at respective interface portions of the cartridge and control body, forming an electrical path between the aerosol generator 230 and the power supply 240 when engagement of the cartridge and control body brings the contacts into abutment. Thus if the cartridge and control body are not engaged, an open circuit condition exists in the circuit supplying power to the aerosol generator 230, and the aerosol generator 230 is thereby automatically prevented from being supplied with power unless the cartridge 300 and control body 200 are engaged.
However, in systems such as those described herein, wherein the aerosol generator 230 and power supply 240 are both associated with the control body 200, there is a potential for the aerosol generator 230 to be actuated when the cartridge 300 is not engaged with the control body 200. This may lead to depletion of the power supply 240, if the control circuitry 250 receives an activation signal and supplies power to the aerosol generator 230 whilst the control body and cartridge are disengaged. When the aerosol generator 230 comprises a heater, such accidental activation may result in a fire or burn risk, particularly if the configuration of the control body 200 is such that the heater is exposed when the control body and the cartridge are disengaged.
Thus, according to embodiments of the disclosure, the aerosol provision system 100 is provided with a safety element, and the aerosol provision system 100 is configured such that energy cannot be supplied from the power supply 240 to the aerosol generator 230 unless the safety element is actuated. The safety element is configured such that it can be in an actuated state only when the cartridge is engaged with the control body. Circuitry controlling a supply of energy from a power supply to the aerosol generator is configured to prevent the supply of energy to the aerosol generator unless the safety element is actuated. According to embodiments of the disclosure, a sensor element is associated with a first one of the control body and the cartridge of the aerosol provision system. The sensor element is configured such that its detection state varies in dependence on a characteristic associated with the second one of the cartridge and the control body in such a way that the presence of the second one of the cartridge and control body when the cartridge is engaged with the control body influences the detection state of the sensor element, and wherein an actuation state of the safety element depends on the detection state of the sensor element. Accordingly a detection state when the cartridge is engaged with the control body is different to a detection state when the cartridge is not engaged with the control body.
The sensor element 400 will generally be disposed in the vicinity of the interface portion 270 of the first one of the cartridge 300 and the control body 200, for instance, disposed on, embedded in, or disposed internally to a portion of a housing of the first one of the cartridge 300 and the control body 200 comprising the interface portion 271.
In a similar manner, the emitting element 410 may be disposed on, in, or internal to a portion of a housing comprising the interface portion of the second one of the cartridge and the control body, being located relative to a portion of a housing comprising a part of the second one of the cartridge 300 and the control body 200 in the same manner as shown for the sensor element arrangements in
Generally, the position of the emitting element 410 will be selected such that the distance d between the emitting element 410 and the sensor element 400 is minimized when the cartridge 300 is fully engaged with the control body 200. For example,
The sensor element is configured to have a detection state which varies in dependence on (e.g. is sensitive to) one or more characteristics of a field or signal emitted by the emitting element. The emitting element and the sensor element are thus matched such that the sensor element exhibits a sensitivity of its detection state to the particular kind of signal or field emitted by the emitting element. The sensor element can be configured such that the detection state varies in dependence on any suitable characteristic of an incident field or signal, such as, for instance, its intensity, directionality, periodicity, or any other characteristic. As one non-limiting example of a detection state, the sensor element may comprise a magnetic sensor such as a magnetoresistive sensor or a reed switch, the detection state of which can comprise the resistance across two or more terminals of the sensor element, said resistance being configured to vary as a function of the orientation and/or intensity of an incident magnetic field. However, as described further herein, it will be appreciated the detection state of the sensor element can associated with any physical property which varies in dependence on a characteristic of an incident field or signal, such as, for example, a resistance, inductance, capacitance, reactance, impedance, or reluctance property.
It will therefore be appreciated that a large range of sensor types may be used as the sensor element, provided the sensor element can be paired with an emitting element which emits a signal or field to which the detection state of the selected sensor exhibits sensitivity.
For example, in some embodiments, the sensor element comprises a magnetic sensor such as a reed switch or magnetoresistive sensor, and the emitting element comprises a magnetic field generating element such as a magnet, for instance, a rare earth magnet comprising a neodymium or samarium-cobalt magnet. The use of a magnet as the emitting element 410 may be suitable when positioned in the cartridge in particular as no power supply (or electrical connection to the control body 200) is required, thus simplifying the design of the system as a whole. That is not to say, however, that the magnet as an emitting element 410 cannot be located in the control body 200 with the e.g., reed switch as the sensor element 400 disposed in the cartridge 300, but in such implementations at least signal lines or a wireless communication mechanism for communicating the detection state of the sensor element 400 to the control body 200 may be present in the cartridge in such an implementation. A magnet used to provide such a field may also perform a function of coupling the cartridge to the control body when the control body and cartridge are engaged, as described further herein. The sensor element itself may be configured to be attracted to the magnetic field so as to enable the cartridge and control body to be coupled into the engaged state by magnetic attraction.
In other embodiments, the sensor element comprises a light-sensitive element such as a photodiode, and the emitting element comprises a light source such as an LED element or laser, with associated driver circuitry. More generally, the sensor element could comprise any sensor configured with a detection state which varies in dependence on incident electromagnetic radiation, and the emitting element could be any suitable source of electromagnetic radiation to which the sensor element is sensitive (for instance, a radio signal).
The emitting element may in other instances provide an acoustical signal as the cartridge and the control body are engaged. For instance the interface portions of the cartridge and/or the control body may be configured with features which interact mechanically to provide an acoustical signal (such as a ‘click’) when the cartridge and control body are brought into engagement, and the sensor element can comprise an acoustical sensor configured such that the detection state of the sensor element is sensitive to the acoustical signal.
Depending on the nature of the field or signal emitted by the emitting element, a portion of the housing comprising each of the control body and the cartridge (e.g. the respective interface portions) may be shaped and/or made of suitable material (e.g. a material partially or fully transparent to the field or signal) such that the field or signal can be emitted from the emitting element and received by the sensor without being unduly attenuated or distorted. Thus the properties of any portions of the control body and the cartridge lying in the path between the sensor and the emitting element when the control body and cartridge are engaged may need to be chosen so as to permit the coupling of the signal or field between the emitting element and the sensor. For instance a light source may be embedded in or disposed internal to a wall of a housing of the second one of the cartridge and the control body, and a photo-sensor may be embedded in or disposed internal to a wall of a housing of the first one of the cartridge and control body, and portions of either housing in the vicinity of a transmission path between the light source and the sensor when the cartridge and control body are engaged may be provided with an aperture, or be formed of a transparent or translucent material to allow light to pass from the light emitting element to the sensor when the cartridge and control body are engaged. If the emitting element is a magnetic field emitting element and the sensor a magnetic sensor, the materials used to fabricate the cartridge and control body may be selected so as not to unduly attenuate or distort the magnetic field emitted by the emitting element. This may comprise the use of predominantly non-ferrous materials in the vicinity of the sensor element and emitting element.
As described above, the aerosol provision system of the present disclosure comprises a safety element which is configured to permit or prevent power being supplied to the aerosol generator 230. The safety element is arranged to be actuated, which in this regard, means a change in state (either electrical or physical), wherein an actuation state of the safety element depends on the detection state of the sensor element. Broadly speaking, the safety element may comprise the sensor element 400 and switch such that the combination of these components provide the safety element.
In some examples of the present disclosure, the safety element comprises a switch. Actuation of the safety element comprises the switch being closed to provide a closed circuit via which current can flow from the power supply through the switch. The switch is therefore configured such that the switch state (i.e. open or closed) of the switch varies in dependence on the detection state of the sensor element 400. Thus, detection states induced by a predefined range of intensity and/or directionality of incident field or signal will correspond to a closed switch position in which current can flow through the switch. Detection states where such a field or signal is not present will correspond to an open switch position in which current cannot flow through the switch.
In some examples the switch 402 comprises a reed switch or other magnetic switch, configured with a detection state which depends on the properties of an incident magnetic field provided by an emitting element 410 comprising a magnet. In some detection states (e.g. those induced by a suitably strong magnetic field with a suitable orientation) the switch state will be a closed state such that current can flow from the power supply through the switch and, e.g., to the aerosol generator. This closed state corresponds to an actuated state of the safety element. In other detection states (e.g. in the absence of a suitably strong magnetic field with a suitable orientation) the switch state will be open such that current cannot flow through the switch and, e.g., to the aerosol generator, even if an activation signal is provided by an airflow sensor or other user input. This open state corresponds to a non-actuated state of the safety element.
In examples where the safety element comprises a switch, ‘actuation’ of the safety element will therefore be taken to mean the changing of a switch state so as to provide a path by which current can flow through the switch. This path may comprise portions of the control circuitry 250. For instance, the sensor element 400 comprising the switch (i.e. the safety element) may be comprised in a chip embodying the control circuitry 250. The properties of the emitting element and sensor element, and their spatial arrangement relative to one another (for instance, the distance between them and their orientation) are selected such that when the cartridge and the control body are in the engaged state, the detection state of the switch corresponds to a closed-circuit state of the switch. Closing of the switch comprises actuating the safety element. In many instances, the location and orientation of the sensor element on or in the interface portion of the first one of the control body and the cartridge and the location and orientation of the emitting element on or in the interface portion of the second one of the control body and cartridge are selected such that the orientation and intensity of the signal or field emitted by the emitting element and the proximity of the emitting element relative to the sensor element location and orientation cause the detection state of the sensor element to be maximized when the cartridge and control body are fully engaged (e.g. because the distance between the sensor element and emitting element is minimized). In practice, the properties of the emitting element and sensor element, and their locations and orientations, can be configured to allow for some degree of tolerance in detection state and/or signal-/field-emitting characteristics and/or alignment of the sensor and emitting element when the cartridge and control body are engaged. In some instances, this may entail configuring the sensor element and emitting element properties and spatial locations such that as the cartridge and the control body are brought into proximity towards their engaged state, the safety element is actuated prior to full engagement of the cartridge and control body being reached. For example,
As described, in other examples of the present disclosure, the sensor element 400 is not disposed in an electrical path used to supply current to the aerosol generator, but is connected to control circuitry 250 which is configured to determine whether to actuate the safety element based on measuring, or otherwise detecting, the detection state of the sensor element 400. This is an example of the sensor element 400 being configured to indirectly control the switch. That is, the state of the sensor element 400 indirectly influences the state of the switch.
The determination by the control circuitry of whether or not to actuate the safety element on the basis of the detection state of the sensor element can be based on comparing the measured detection state of the sensor element to one or more predefined detection thresholds. By establishing (for example, through experimentation or modelling) a value or range of values of measured detection state which correspond with a condition whereby the control body and cartridge are fully engaged, one or more predetermined thresholds can be set to define a corresponding range of detection state in which the safety element will be actuated. The control circuitry is configured to determine the measured detection state of the sensor element and to actuate the safety element if the detection state is within the predefined range. It will be appreciated that the measured detection state may be compared to a single threshold, or more than one threshold (for example defining a range), and any suitable comparison of the measured detection state and the one or more thresholds may be used to determine whether the safety element should be actuated (i.e. the detection state may be required to be above or below a threshold). Other characteristics of the detection state other than magnitude may be determined by the control circuitry and used to determine whether to actuate the safety element (for instance, the phase, periodicity, or duration of the detection state, or parameters derived from signal processing approaches applied to a time-resolved measurement of the detection state).
Actuation of the safety element by the control circuitry can comprise the setting of any state or variable associated with the control circuitry which prevents power being supplied to the aerosol generator. This may comprise setting a flag in a software or firmware routine associated with the operation of the control circuitry, and/or a state in a hardware latch comprised in the control circuitry, and/or a value in a register comprised in control circuitry, wherein the control circuitry is configured not to supply current to the aerosol generator unless the flag, state or value takes a certain value or is within a certain range which is predetermined to indicate the safety element is in an actuated state. It will be appreciated that the safety element can comprise any hardware or software configuration of the control circuitry which is operable to be placed in either of two states, wherein the state determines whether or not the control circuitry supplies current to be supplied to the atomizer upon receipt of an activation signal. Actuation of the safety element may comprise the control circuitry changing the state of a switch in an electrical path used to provide current to the aerosol generator such that the path comprises a closed circuit.
In some examples of the present disclosure, setting of the actuation state of the safety element is based on a continuous monitoring process. For instance, where the control circuitry is configured to measure the detection state of the sensor element, the control circuitry may be configured to make such measurements on a continuous or semi-continuous basis (e.g. according to predetermined time intervals). In other embodiments, the actuation state is determined on an ‘ad hoc’ basis as part of a control sequence according to which the device is configured to supply power to the aerosol generator in response to receiving an activation signal from an airflow sensor or other user input device (e.g. a button). In these instances, the determination of the detection state of the sensor element and the setting of the actuation state of the safety element in dependence on the detection state may be considered to comprise a check conducted by the control circuitry prior to supplying power to the aerosol generator in accordance with receiving an activation signal. Such a check may also be performed when the device is first switched on.
In some examples of the present disclosure, the emitting element 410 and the sensor element 400 are not comprised in separate ones of the cartridge and control body, but rather a first one of the cartridge or control body comprising the sensor element 400 further comprises an emitting element configured to emit a first field or signal, and the detection state of the sensor element is configured to vary in dependence on a characteristic of a second field or signal associated with the first field or signal, wherein an association between the first field or signal and the second field or signal depends on the characteristic of the second one of the cartridge and the control body. In many respects, such examples may be configured in the same manner as the first embodiment, for instance in terms of how the safety element is actuated on the basis of the detection state of the sensor element. However, there may be some modifications to the way in which a characteristic of the second one of the cartridge and control body influences the detection state of the sensor element when the control body and cartridge are engaged.
In general, the second field or signal will comprise a transformed or modified version of the first field or signal, wherein the first field or signal emitted by the emitting element is transformed or modified by a portion of the second one of the control cartridge and control body via a process of reflection, attenuation, absorption, distortion, refraction, scattering, or absorption and re-emittance when the cartridge is engaged with the control body. As set out further herein, the sensor element may be configured with a detection state that is sensitive to the second field or signal. The detection state of the sensor element may additionally or alternatively be sensitive to the first field or signal. The emitting element, the sensor element, and the characteristic of the second one of the cartridge and the control body are configured such that a characteristic of the second field or signal to which the detection state of the sensor element is sensitive will be different at the sensor element location depending on whether the cartridge and control body are engaged or not engaged.
The procedure used to set the actuation state of the safety element on the basis of the detection state of the sensor element can follow any of the approaches set out further herein. Thus the safety element may comprise a sensor element acting as a switch, disposed in an electrical path used to supply current from the power supply to the aerosol generator, as shown schematically in
In some examples of the present disclosure, the emitting element and sensor element are arranged such that the first field or signal emitted by the emitting element is transformed or modified to produce the second field or signal via transmission of the first field or signal through a portion of the second one of the cartridge and control body. In a first set of examples, the emitting element and sensor are arranged such that the first field or signal is receivable by the sensor element when the cartridge and control body are not engaged. For example, the sensor and emitting elements may face one another across a space (e.g. a cavity or slot) into which a portion of the second one of the cartridge and control body is received when the cartridge and control body are engaged. An example of this arrangement is shown schematically in
According to some examples of the present disclosure, when the control body and cartridge are not engaged (i.e. in an unengaged state), the first field or signal is emitted by the emitting element in such a direction that at least part of the signal or field is received by the sensor element, causing the sensor element to have a first detection state or range of detection states characteristic of the unengaged state. In general, the first field or signal will be emitted by the emitting element according to a set of predefined emittance parameters which will usually be constant, so as to produce a first field or signal with substantially constant characteristics (e.g. in terms of intensity, periodicity, orientation, wavelength, etc.). In some examples, the detection state of the sensor element is sensitive to one or more characteristics of the first field or signal, and providing a first field or signal with constant characteristics from the emitting element results in the detection state of the sensor taking a first value or range of values which is substantially constant in scenarios where the cartridge and control body are not engaged. In other instances, the sensor element is not sensitive to the first field or signal, and the detection state of the sensor will be constant when the control body and cartridge are not engaged, regardless of the characteristics of the emitted field or signal. As described further herein, the interface portion of the first one of the control body may need to be configured (e.g. in terms of material selection, shape and dimensions) such that the first and/or second field or signal can be received by the sensor element. As set out further herein, this may comprise disposing sensor element and/or emitting element on the surface of, embedded in, or disposed internal to a housing comprising the interface portion of the first one of the control body and cartridge as shown in
The interface portion of the second one of the cartridge and control body is configured such that a portion of the second one of the cartridge and control body at least partially intersects a signal path P (which may comprise path a plurality of path portions P1, P2, . . . , Pn) between the emitting element and the sensor element when the cartridge and control body are brought into engagement. For example, the portion configured to intersect the path P may comprise a boss or tab shaped to be inserted into a recess or slot 271 associated with the interface portion of the first one of the cartridge and control body. When the control body and cartridge are brought into engagement, the intersection of the portion of the second one of the cartridge and control body with the signal path P between the emitting element and the sensor element causes the first field or signal to be transformed or modified, producing a second field or signal, generally comprising an attenuated and/or scattered version of the first field or signal.
In some examples of the present disclosure, the detection state of the sensor element is not sensitive to the first field or signal, but is only sensitive to the second field or signal produced by interaction of a portion of the second one of the control body and the cartridge with the first field or signal. The characteristic of the second one of the cartridge and control body which determines the association between the first field or signal and the second field or signal may comprise a capacity to be excited by the first field or signal so as to produce the second field or signal. For instance, the portion of the second one of the cartridge and control body may comprise a luminescent material, the first field or signal may be an electromagnetic field or signal configured to cause excitation of the luminescent material, and the second field or signal may comprise an electromagnetic field or signal produced by photoexcitation of the luminescent material and having different characteristics to those of the first field or signal. If the sensor element is only sensitive to (or is more strongly sensitive to) the characteristics of the second field or signal as compared to those of the first field or signal, the detection state of the sensor element will be different depending on whether or not the cartridge and control body are engaged. According to the approaches set out further herein, the safety element can thereby be actuated on the basis of the detection state.
It will be appreciated many sensor element and emitter element modalities may be used in the examples set out herein. In some examples the characteristic associated with the second one of the cartridge and the control body comprises an optical characteristic, and the first field or signal emitted by the emitting element comprises an optical signal. In some examples the characteristic associated with the second one of the cartridge and the control body comprises an acoustical characteristic, and the first field or signal emitted by the emitting element comprises an acoustical signal. In some examples, the emitting element comprises a first electrode configured to generate a first field comprising an electric field, and the sensor element is configured with a detection state which varies in dependence on a degree of capacitive coupling between the first electrode and a second electrode. The combination of first and second electrodes may comprise the sensor element, the detection state of which comprises a degree of capacitive coupling between the first and second electrodes under predefined drive conditions, controlled by the control circuitry. The presence of the portion 341 of the second one of the cartridge and the control body within the electric field between the electrodes when the cartridge and control body are engaged causes the first field or signal to be modified to produce a second field or signal (for example, as a function of the dielectric properties of the portion 341 of the second one of the cartridge and the control body). The change in the electric field causes the detection state of the sensor element to change. According to the approaches set out further herein, the safety element can thereby be actuated on the basis of the detection state. In other examples of the second embodiment, the characteristic associated with the second one of the cartridge and the control body comprises an RFID tag disposed in or on the second one of the cartridge and the control body, the first field or signal comprises an electromagnetic signal receivable by the RFID tag, and the second field or signal comprises a signal emitted by the RFID tag in response to receiving the first signal. The sensor is configured with a detection state that is sensitive to the second field or signal emitted by the RFID tag, and according to the approaches set out further herein, the safety element can thereby be actuated on the basis of the detection state.
According to some examples of the present disclosure, the emitting element and sensor element are arranged such that the first field or signal emitted by the emitting element is transformed or modified to produce the second field or signal via reflection or absorption and re-emittance from a portion of the second one of the cartridge and control body which is configured to receive at least a portion of the first field or signal when the cartridge and control body is engaged. These examples may be configured in largely the same way as the other examples of the second embodiment set out above. Accordingly, the sensor element 400 and emitting element 410 will in general be disposed proximate to one another in, on or internal to a portion of a housing comprising the interface portion of the first one of the second field or signal. A difference to other examples described herein is that the emitting element 410 will in general not be configured (e.g. positioned and oriented) such that the first field or signal is directed towards the sensor element 400 (either directly across an air gap, or via one or more reflections from, for instance, internal walls of a recess or cavity 271). An example of this arrangement is shown schematically in
In some examples of the second embodiments, the interface portion 340 of the second one of the control body and cartridge comprises a waveguide 341 (such as a fiber-optic element or acoustic tube) configured to receive the first field or signal from the emitting element and direct the second field or signal towards the emitting element when the cartridge and control body are engaged. In other examples, the sensor element comprises a capacitive sensor, and the emitting element comprises a first electrode configured to generate an electric field, wherein the sensor element is configured with a detection state which varies in dependence on a degree of capacitive coupling between the first electrode and a second electrode associated with either the control body or the cartridge. The sensor may therefore comprise the first electrode and a reference electrode, forming a proximity sensor, arranged with a detection state which changes as a function of the proximity of the interface portion of the second one of the cartridge and the control body to the sensor. The detection state will generally comprise the mutual capacitance of the capacitor. Alternatively, the sensor element and emitting element may comprise a single electrode configured as a self-capacitance sensor, wherein the self capacitance varies as a function of the proximity of the interface portion of the second one of the cartridge and the control body.
In some examples of the present disclosure, the characteristic associated with the second one of the cartridge and the control body comprises a manner in which a portion of the second one of the cartridge and the control body interacts with an ambient field or signal which is receivable by the sensor element when the cartridge is not engaged with the control body. In many respects, these examples may be configured in accordance with the examples already described, with the difference that the emitting element which emits the field or signal to which the detection state of the sensor element is sensitive is not associated with the second one of the cartridge and control body but is an ambient source. In general, the sensor element is arranged relative to the interface portion of the first one of the cartridge and control body such that an ambient field or signal can be received when the cartridge and the control body are not engaged, causing the sensor element to have a first range of detection states depending on the characteristics of the ambient signal or field and the orientation and location of the first one of the cartridge and control body. The aerosol provision system 100 is further configured such that when the cartridge and the control body are engaged, a portion of the interface portion of the second one of the cartridge and the control body occludes the sensor element, preventing the ambient field or signal being received. Thus when the cartridge and the control body are engaged, the detection state will be different to a usual range of states when the cartridge and the control body are not engaged, and this difference can be used to determine thresholds to use for determining whether to actuate the safety element, in accordance with the approaches described further herein. In one example, the ambient signal comprises an optical signal (for instance from the sun, and or indoor lighting), and the sensor element comprises a photosensor as described further herein. When the cartridge and the control body are engaged, a portion of the interface portion of the second one of the cartridge and the control body occludes the photosensor, preventing the optical signal being received. The safety element is configured only to be actuated if the detection state is in a condition indicating no optical signal is reaching the sensor element.
Thus, there has been described an aerosol provision system comprising a control body and a cartridge configured to engage with the control body, wherein the control body comprises an aerosol generator configured to generate aerosol from aerosol-generating material, the aerosol provision system further comprising a aerosol-generating material storage area comprised in the cartridge configured to hold a supply of aerosol-generating material to be aerosolized by the aerosol generator, circuitry configured to control a supply of energy from a power supply to the aerosol generator, and a safety element configured to actuate when the cartridge is engaged with the control body, wherein the circuitry is configured to prevent the supply of energy to the aerosol generator unless the safety element is actuated.
While the above described embodiments have in some respects focused on some specific example aerosol provision systems, it will be appreciated the same principles can be applied for aerosol provision systems using other technologies. That is to say, the specific manner in which various aspects of the aerosol provision system function are not directly relevant to the principles underlying the examples described herein.
In order to address various issues and advance the art, the entirety of this disclosure shows by way of illustration various embodiments in which that which is claimed may be practiced and provide for superior aerosol provision systems and replaceable cartridge parts that comprise a primary air channel for providing fluid communication between an aerosol source for generating aerosol from a source material for user inhalation and a mouthpiece end, and a secondary air channel for providing fluid communication between a sensor element and mouthpiece end. The advantages and features of the disclosure are of a representative sample of embodiments only, and are not exhaustive and/or exclusive. They are presented only to assist in understanding and to teach the claimed features. It is to be understood that advantages, embodiments, examples, functions, features, structures, and/or other aspects of the disclosure are not to be considered limitations on the disclosure as defined by the claims or limitations on equivalents to the claims, and that other embodiments may be utilized and modifications may be made without departing from the scope and/or spirit of the disclosure. Various embodiments may suitably comprise, consist of, or consist essentially of, various combinations of the disclosed elements, components, features, parts, steps, means, etc. In addition, the disclosure includes other inventions not presently claimed, but which may be claimed in future.
Number | Date | Country | Kind |
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2017558.4 | Nov 2020 | GB | national |
The present application is a National Phase entry of PCT Application No. PCT/GB2021/052830, filed Nov. 2, 2021, which claims priority from GB Application No. 2017558.4, filed Nov. 6, 2020, each of which hereby fully incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/GB2021/052830 | 11/2/2021 | WO |