This application claims priority to and the benefit of Japanese Patent Application No. 2018-159392 filed on Aug. 28, 2018, the entire contents of which are incorporated herein by reference.
The present disclosure relates to an electronic apparatus, an imaging apparatus, and a mobile body.
In electronic apparatuses, screws are generally used to fix a substrate having circuit components mounted thereon to a housing. However, in a case in which the screws are used for fixing, when the screws are tightened, a force may be applied between the substrate and the housing and may inhibit maintaining the accuracy of a mounting position. For this reason, it has been proposed to use an adhesive to fix the substrate and the housing. For example, in PTL1 set forth below, a convex portion is provided in an enclosure portion on a housing side for enclosing a substrate, and an adhesive is applied to the convex portion to attach the substrate having electronic components mounted thereon.
PTL 1: JP-A-2003-108968
An electronic apparatus according to the present disclosure includes a substrate, a housing, and an adhesive. The housing has opposing surfaces respectively opposing side surfaces of a pair of diagonal portions of the substrate and encloses the substrate. The adhesive is positioned between the side surfaces of the pair of diagonal portions of the substrate and the opposing surfaces of the housing.
An imaging apparatus according to the present disclosure includes an imaging optical system, an image sensor, a substrate, a housing, and an adhesive. The image sensor converts an image of a subject formed by the imaging optical system into an electric signal. The substrate has a circuit component including the image sensor mounted thereon. The housing supports the imaging optical system, has opposing surfaces opposing respective side surfaces of a pair of diagonal portions of the substrate, and encloses the substrate. The adhesive is positioned between the side surfaces of the pair of diagonal portions of the substrate and the opposing surfaces of the housing.
A mobile body according to the present disclosure is equipped with an imaging apparatus. The imaging apparatus includes an imaging optical system, an image sensor, a substrate, a housing, and an adhesive. The image sensor converts an image of a subject formed by the imaging optical system into an electric signal. The substrate has the image sensor mounted thereon. The housing supports the imaging optical system, has opposing surfaces opposing respective side surfaces of a pair of diagonal portions of the substrate, and encloses the substrate. The adhesive is positioned between the side surfaces of the pair of diagonal portions of the substrate and the opposing surfaces of the housing.
In the accompanying drawings:
Electronic apparatuses may be used in an environment subject to vibrations, including a position in a mobile body such as a vehicle. Also, the electronic apparatuses may be carried by people during walking or exercising and subjected to an impact caused by a drop or collision thereof while being used. In a case in which a substrate is fixed to a housing by an adhesive, there is a concern that, upon application of a vibration or an impact to the electronic apparatus, a stress caused by the vibration or the impact converges at a particular position on an adhesion surface, causing peeling. In particular, in a case in which the electronic component mounted on the substrate has a heavy weight, the stress applied to the adhesion surface when subjected to the vibration or impact increases, and there is a great risk of the peeling of the adhesive.
The present disclosure relates to an electronic apparatus that uses an adhesive to secure a substrate to a housing and is capable of reducing the possibility of the peeling of the adhesive caused by a vibration or an impact, an imaging apparatus, and a vehicle having the electronic apparatus and the imaging apparatus mounted thereon.
Prior to descriptions of the electronic apparatuses and the like according to the present disclosure, configurations of comparative examples assumed to be methods for fixing the substrate and the housing using an adhesive will be described.
The housing 101 is a member having a rectangular plate-like shape when viewed from a front side. The housing 101 includes a pair of protrusions 101a protruding to a side having the substrate 102 provided thereon, along upper and lower sides of the housing 101 when
The adhesive 103a is positioned between the protrusion 101a on the upper side of the housing 101 illustrated in
When the attaching configuration 100 of the electronic apparatus illustrated in
When the attaching configuration 110 of the electronic apparatus illustrated in
In the attaching configuration 120 according to comparative example 3, for example, the up-down direction when the elevation view illustrated in
In the attaching configuration 120 of the electronic apparatus illustrated in
Hereinafter, an embodiment of the present disclosure will be described with reference to the drawings. The drawings used herein are merely schematic. The drawings are not necessarily drawn to scale. In the following description, further, terms such as upper, lower, horizontal, and vertical may be used as respective directions when the drawings are viewed from the front side. However, such directions are not limited to the vertical or horizontal direction in relation to gravity, unless otherwise specified. The “upper” and “lower” can be interchanged, and the “horizontal” and “vertical” can also be interchanged, as desired.
As illustrated in an exploded perspective view in
The substrate 11 can be a printed circuit board having the image sensor 13 and circuit components 15 mounted thereon. The image sensor 13 and the circuit components 15 are fixed to the substrate 11 by soldering or the like. Although a number of circuit components 15 can be mounted on the substrate 11, only a few circuit components 15 are illustrated in
The image sensor 13 includes a CCD image sensor (Charge-Coupled Device Image Sensor) or a CMOS image sensor (Complementary MOS Image Sensor). The image sensor 13 converts an image of a subject imaged by an optical system that includes the lens 14 into an electric signal. Thus, the image sensor 13 is arranged on a surface of the substrate 11 opposing the lens 14 in a manner such that an optical axis O of the lens 14 passes through the center of a light receiving surface.
The circuit components 15 is configured to control the image sensor 13 and perform various processing on an electric signal that includes image information output from the image sensor 13. The processing performed by the circuit components 15 may include various image processing such as pixel interpolation processing, contrast adjustment, gamma correction, white balance adjustment, and the like.
The housing 12 includes a lens barrel 12a and a base 12b.
The lens barrel 12a holds the imaging optical system that includes the lens 14. The lens barrel 12a is a cylindrical portion that encloses the optical axis O of the lens 14. The lens 14 is not limited to one lens and may include a plurality of lenses. The lens 14 is configured to form an image of a subject on the light receiving surface of the image sensor 13. The lens barrel 12a can enclose optical elements such as a diaphragm, an IR cut filter, and the like, in addition to the lens 14.
The base 12b is positioned at an edge of the lens barrel 12a and protrudes outward from the lens barrel 12a in a radial direction of the lens barrel. The base 12b has a three-dimensional configuration for enclosing the substrate 11. Further, the base 12b has a three-dimensional configuration for fixing other elements including a lid. For example, the base 12b has a plate-like shape and may have a periphery similar to a rectangle shape. Hereinafter, a configuration in which the substrate 11 is fixed to the base 12b of the housing 12 will be described with reference to
The substrate 11 has an approximate square shape, as illustrated in
A first diagonal portion 11a and a second diagonal portion 11b constituting a pair of diagonal portions of the substrate 11 respectively have a convex cut-off shape protruding in an in-plane direction of the substrate 11. In the imaging apparatus 10, the convex shape may include an arc shape obtained by dividing a circumference into four equal portions. That is, the first diagonal portion 11a and the second diagonal portion 11b respectively have a cut-off shape obtained by cutting off a quarter circle from a right-angled corner of the substrate 11.
The base 12b of the housing 12 includes a first diagonal portion 12c and a second diagonal portion 12d respectively corresponding to the first diagonal portion 11a and the second diagonal portion 11b of the substrate 11. As illustrated in
An adhesive 16 is positioned between the side first substrate side surface 11c and the first housing side surface 12i. The adhesive 16 fixes the first substrate side surface 11c and the first housing side surface 12i by adhesion. In particular, at the time of manufacturing of the imaging apparatus 10, an ultraviolet (UV) curable adhesive or a heat-curable adhesive is filled between the first substrate side surface 11c and the first housing side surface 12i. After filling the adhesive 16, the adhesive 16 is irradiated with UV, or heated, to cure. The second diagonal portion 11b and the second protrusion 12f can also be fixed by adhesion.
There are gaps between the first diagonal portion 11a of the substrate 11 and the first protrusion 12e of the housing 12 and between the second diagonal portion 11b of the substrate 11 and the second protrusion 12f of the housing 12. There is also a gap between the surface of the substrate 11 on the side of the lens 14 and the surface of the housing 12 opposing the base 12b. Thus, at the time of manufacturing of the imaging apparatus 10, the optical axis O of the lens 14 is aligned with the center of the light receiving surface of the image sensor 13 before the adhesive 16 is cured, whereby the position of the substrate 11 may be adjusted with respect to the housing 12 in a direction along the surface of the substrate 11. Further, because an image formation position of the lens 14 is positioned on the light receiving surface of the image sensor 13, the position of the substrate 11 can be adjusted with respect to the housing 12 in the direction along the optical axis O.
After adjusting the positions of the substrate 11 and the housing 12, the adhesive 16 is filled between the first substrate side surface 11c and the first housing side surface 12i and between the second substrate side surface 11d and a second housing side surface 12j by using, for example, a syringe-shaped injection device having a fine tip. Preferably, the adhesive 16 is somewhat viscous to stay in the gap. In a case in which the ultraviolet (UV) curable adhesive is used as the adhesive 16, it can be cured by irradiating ultraviolet rays at the timing when the adhesive 16 is filled.
Next, an effect of the attaching configuration of the substrate 11 on the housing 12 in the imaging apparatus 10 will be described with reference to
In a manner similar to the first diagonal portion 11a, in the second diagonal portion 11b an orientation of the second substrate surface 11d greatly differs between the third region 17c and the fourth region 17d located at either end of the second substrate side surface 11d in contact with the adhesive 16. The third region 17c includes a third adhesion position. The fourth region 17d includes a fourth adhesion position. For example, a normal of the side surface 11d may be different by approximately 90 degrees between the third region 17c and the fourth region 17d. Further, a normal of the second housing side surface 12j of the second protrusion 12f opposing the side surface 11d can also differ by approximately 90 degrees between the third region 17c and the fourth region 17d.
Further, the first substrate side surface 11c and the second substrate side surface 11d may be parallel to each other in the first region 17a and the third region 17c and in the second region 17b and the fourth region 17d. The same applies to the first housing side surface 12i and the second housing side surface 12j.
As described above, in a case in which the substrate 11 is fixed to the base 12b of the housing 12, when, for example, gravity or a vertical vibration in the vertical direction indicated by the arrow G is applied to the substrate 11, a force in the shear direction is applied to the first region 17a and the third region 17c. On the other hand, compression or a force in a tensile direction is applied to the second region 17b and the fourth region 17d. Alternatively, when gravity or a vibration in the direction orthogonal to the arrow G is applied, a force in the shearing direction is applied to the second region 17b and the fourth region 17d, and compression or a force in a tensile direction is applied to the first region 17a and the third region 17c. As a result, the stress applied to the adhesive 16 can be dispersed, whereby the possibility of peeling off and removal of the adhesive 16 can be reduced. Further, because the adhesion is performed in the pair of diagonal portions of the substrate 11 alone, the adhesive 16 does not need to cover the periphery of the substrate 11 in its entirety. Accordingly, the imaging apparatus 10 can reduce the size of the housing 12 and demonstrate excellent space saving properties.
Further, a contact direction of the adhesive 16 with respect to the first substrate side surface 11c in the first region 17a and a contact direction of the adhesive 16 with respect to the second substrate side surface 11d in the third region 17c are opposite to each other. Thus, the substrate 11 is held from both sides in the first region 17a and the third region 17c and thus suppressed from moving in a direction orthogonal to the first substrate side surface 11c and the second substrate side surface 11d. Further, a contact direction of the adhesive 16 with respect to the first substrate side surface 11c in the second region 17b and a contact direction of the adhesive 16 with respect to the second substrate side surface 11d in the fourth region 17d are opposite to each other. Thus, the substrate 11 is held from both sides in the second region 17b and the fourth region 17d and thus suppressed from moving in the direction orthogonal to the first substrate side surface 11c and the second substrate side surface 11d. As a result, the substrate 11 is securely fixed to the housing 12.
In the example illustrated in
According to the imaging apparatus 10 (the electronic apparatus) of the present disclosure, as described above, the adhesive 16 can be used to fix the substrate 11 to the housing 12 and, simultaneously, the possibility for peeling off or removal of the adhesive 16 due to a vibration or an impact can be suppressed.
Next, an imaging apparatus 20 according to the example variation 1 will be described with reference to
The imaging apparatus 20 has a shape in which the first diagonal portion 21a and the second diagonal portion 21b of the substrate 21 are cut off in a manner as to remove square portions from right-angled corners when
A base 22b of the housing 22 has a first protrusion 22e and a second protrusion 22f protruding along the normal of the substrate 21 respectively from the first diagonal portion 22c and the second diagonal portion 22d toward the side on which the substrate 21 is provided. The first protrusion 22e has an inverted L-shape separated from the first substrate side surface 21c of the substrate 21 by a predetermined distance. The second protrusion 22f has an L-shape separated from the second substrate side surface 21d of the substrate 21 by a predetermined distance. The first protrusion 22e has a first housing side surface 22i opposing the first substrate side surface 21c. The second protrusion 22f has a second housing side surface 22j opposing the second substrate side surface 21d.
The adhesive 26 is positioned between the first substrate side surface 21c and the first housing side surface 22i and between the second substrate side surface 21d and the second housing side surface 22j. The adhesive 26 positioned between the first substrate side surface 21c and the first housing side surface 22i has an L-shape or an inverted L-shape having the right-angled corner in the middle when
In the imaging apparatus 20 according to the present disclosure, the substrate 21 is fixed to the housing 22 by the adhesive 26 as described above. Thus, in a manner similar to the imaging apparatus 10, when a force caused by gravity or a vibration is applied to the adhesive 26, the force is distributed in a shearing direction, a compression direction, a pulling direction, and the like in each different regions of the adhesive 26. As a result, the possibility of peeling and removal of the adhesive 26 can be reduced. Further, because a pair of diagonal portions of the substrate 21 alone are adhered, the housing 22 can be miniaturized and the space saving can be realized.
In the imaging apparatus 20, further, the adhesive 26 in contact with the first substrate side surface 21c is separated into the first region 27a and the second region 27b across the right-angled corner. Thus, a length of the adhesive 26 in contact with the first substrate side surface 21c in the horizontal and vertical directions when
In the example variation 1 described above, the first diagonal portion 21a and the second diagonal portion 21b of the substrate 21 have respective cut-off shapes at right angles protruding in the in-surface direction of the substrate 21 when viewed from the front side. However, the cut-off shapes of the first diagonal portion 21a and the second diagonal portion 21b are not limited thereto. The cut-off shapes of the first diagonal portion 21a and the second diagonal portion 21b may have an angle other than 90 degrees. That is, the first substrate side surface 21c and the second substrate side surface 21d do not need to be formed from two surfaces orthogonal to each other. Further, the first substrate side surface 21c and the second substrate side surface 21d may have a shape formed from three or more planes, rather than two planes.
An imaging apparatus 30 according to the example variation 2 will be described with reference to
As illustrated in
When
The imaging apparatus 30 according to the example variation 2 can disperse a force caused by gravity or a vibration and reduce the possibility of peeling and removal of the adhesive 36, in a manner similar to the imaging apparatus 20. Also, the substrate 31 can be securely fixed to the housing 32. Further, because the pair of diagonal portions of the substrate 31 alone are adhered, the housing 32 can be miniaturized. For example, in the two diagonal portions other than the first diagonal portion 32c and the second diagonal portion 32d of the housing 32, the housing 32 does not need to protrude from the substrate 31 when viewed from the front side. Accordingly, the housing 32 can be miniaturized by removing the portions in the vicinity of the two corners other than the first diagonal portion 32c and the second diagonal portion 32d from the housing 32 illustrated in
An imaging apparatus 40 according to the example variation 3 will be described with reference to
Although the substrate 31 has an approximate square shape in the imaging apparatus 30, a first diagonal portion 41a and a second diagonal portion 41a of a substrate 41 have respective rounded quadrant shapes in the imaging apparatus 40 when
As illustrated in
In the imaging apparatus 10 described above, the gap between the first substrate side surface 11c and the first housing side surface 12i having the adhesive 16 arranged therebetween is consistent in the extending direction of the adhesive 16, as illustrated in
A second diagonal portion 51b of the substrate 51 and a second diagonal portion 52d of the housing 52 can be configured in a similar manner. The adhesive 56 positioned between the second diagonal portion 51b and the second diagonal portion 52d is also restricted from moving along the extending direction of the adhesive 56.
The imaging apparatus 50 according to the example variation 4 demonstrates the effect of the imaging apparatus 10 and, further, restricts the movement of the adhesive 56 as described above, whereby the peeling occurred in a portion of the adhesive 56 is suppressed from extending to another portion. Also, the possibility that the adhesive 56 being peeled off moves in the gap between the first diagonal portion 51a and the first diagonal portion 52c and separates from between the first diagonal portion 51a and the first diagonal portion 52c can be reduced.
An imaging apparatus 60 according to the example variation 5 is different from the imaging apparatus 50 according to the example variation 4, in terms of a thickness distribution of an adhesive 66 alone. Elements of the imaging apparatus 60 that are the same as or similar to elements of the imaging apparatus 10 are denoted by reference signs obtained by adding 50 to the reference signs of corresponding elements of the imaging apparatus 10, and descriptions thereof will thus be omitted.
In the imaging apparatus 50, a gap between a first substrate side surface 61c and a first housing side surface 62i is longer in a first end portion 68a and a second end portion 68b than in a middle portion 68c, as illustrated in
A second diagonal portion 61b of a substrate 61 and a second diagonal portion 62d of a housing 62 can be configured in a similar manner. The adhesive 66 positioned between the second diagonal portion 61b and the second diagonal portion 62d is also restricted from moving along the extending direction of the adhesive 66.
Thus, the imaging apparatus 60 according to the example variation 5 demonstrates the effect of the imaging apparatus 10 and, further, when a part of the adhesive 66 is peeled off, the imaging apparatus 60 suppresses a peeled portion from extending to another portion, in a manner similar to the imaging apparatus 50 according to the example variation 4. Further, the imaging apparatus 60 reduces the possibility that the adhesive 66 being peeled off separates from the adhesion position.
The imaging apparatuses 10, 20, 30, 40, 50, and 60 can be mounted on the mobile body including a vehicle.
The term “mobile body” as used herein encompasses, for example, vehicles, ships, and aircrafts. The term “vehicle” as used herein encompasses, but is not limited to, automobiles, rail vehicles, industrial vehicles, and domestic vehicles. For example, the vehicle may include fixed wing aircrafts that travel on a runway. Automobiles include cars, trucks, buses, motorcycles, and trolley buses, but are not limited thereto and may also include other automobiles that travel on the road. Rail vehicles include locomotives, freight cars, passenger cars, trams, guided track railroads, ropeways, cable cars, linear motor cars and monorails, but are not limited thereto and may also include other vehicles that travel on the track. Industrial vehicles include agricultural vehicles and construction vehicles. Industrial vehicles include, but are not limited to, forklifts and golf carts. Industrial vehicles for agricultural purpose include, but are not limited to, tractors, tillers, transplanters, binders, combined harvesters, and lawn mowers. Industrial vehicles for construction purposes include, but are not limited to, bulldozers, scrapers, excavators, crane trucks, dump trucks, and load rollers. Life vehicles may include, but are not limited to, bicycles, wheelchairs, strollers, wheelbarrows, electric standing two-wheeled vehicles. Power engines of vehicles include, but are not limited to, internal combustion engines including diesel engines, gasoline engines, and hydrogen engines, and electric engines including motors. Vehicles include human-power vehicles traveling on human power. Classification of the vehicles is not limited to the above. For example, vehicles may include industrial vehicles authorized to travel on the road, and a plurality of categories may include the same type of vehicle.
The above embodiment has been described as a representative example. It will be apparent to those skilled in the art that many modifications and substitutions can be made within the spirit and scope of the present disclosure. Thus, the present disclosure should not be construed as being limited by the embodiment and examples described above, and various modifications and/or alterations can be made without departing from the claims.
For example, an imaging apparatus is used as the electronic apparatus in the above embodiment. However, the electronic apparatus is not limited to the imaging apparatus. The present disclosure can be applied to various electronic apparatuses. For example, the electronic apparatus can be a mobile phone, a portable information terminal, a portable music player, an in-vehicle navigation device, an in-vehicle sensor device, or the like. In a case in which the present disclosure is applied to an electronic apparatus other than the imaging apparatus, the optical system including the lens and the image sensor are not essential. Further, the housing does not need to include the lens barrel.
10, 20, 30, 40, 50, 60 imaging apparatus (electronic apparatus)
11, 21, 31, 41, 51, 61 substrate
11
a,
21
a,
31
a,
41
a,
51
a,
61
a first diagonal portion
11
b,
21
b,
31
b,
41
b second diagonal portion
11
c,
21
c,
31
c,
41
c,
51
c,
61
c first substrate side surface
11
c,
21
c,
31
c,
41
c second substrate side surface
12, 22, 32, 42, 52, 62 housing
12
a lens barrel
12
b,
22
b,
32
b,
42
b base
12
c,
22
c,
32
c,
42
c,
52
c,
62
c first diagonal portion
12
d,
22
d,
32
d,
42
d second diagonal portion
12
e,
22
e,
52
e,
62
e first protrusion
12
f,
22
f second protrusion
12
g,
22
g,
52
g,
62
g screw hole
12
h,
22
h screw hole
12
i,
22
i,
32
i,
42
i,
52
i,
62
i first housing side surface
12
i,
22
i,
32
i,
42
i second housing side surface
13, 23, 33 image sensor
14 lens (imaging optical system)
15 circuit component
16, 26, 36, 46, 56, 66 adhesive
17
a,
27
a,
37
a,
47
a first region (first adhesion position)
17
b,
27
b,
37
b,
47
b second region (second adhesion position)
17
c,
27
c,
37
c,
47
c third region (third adhesion position)
17
d,
27
d,
37
d,
47
d fourth region (fourth adhesion position)
32
k,
42
k recess
58
a,
68
a first end portion
58
b,
68
b second end portion
58
c,
68
c middle portion
70 vehicle (mobile body)
71 imaging apparatus
100, 110, 120 attaching configuration
101,111,121 housing
101
a,
121
a protrusion
102, 112, 122 substrate
103
a,
103
b,
113
a,
113
b,
123
a to 123d adhesive
Number | Date | Country | Kind |
---|---|---|---|
JP2018-159392 | Aug 2018 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2019/033158 | 8/23/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2020/045307 | 3/5/2020 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
20120320544 | Ohhashi et al. | Dec 2012 | A1 |
20170023775 | Shigemitsu | Jan 2017 | A1 |
20180231872 | Tahara | Aug 2018 | A1 |
20210364729 | Lee | Nov 2021 | A1 |
20220070378 | Wade | Mar 2022 | A1 |
20220086316 | Toriumi | Mar 2022 | A1 |
Number | Date | Country |
---|---|---|
2003-108968 | Apr 2003 | JP |
2010-251843 | Nov 2010 | JP |
2012-047816 | Mar 2012 | JP |
Number | Date | Country | |
---|---|---|---|
20210344817 A1 | Nov 2021 | US |