The present application claims priorities of the Chinese patent application No. 202322091015.0, filed on Aug. 4, 2023 and the Chinese patent application No. 202310978490.1, filed on Aug. 4, 2023 and the contents of which are incorporated herein by their entireties.
The present disclosure relates to the field of electronic candles, and in particular to an electronic candle and a method of manufacturing the electronic candle.
An electronic candle does not generate smoke and is safe and has a long service life, therefore, the electronic candle is used to replace traditional candles in various situations. In order to imitate texture of a real wax candle, paraffin wax is used to make a candle tube of the electronic candle. Since the wax candle tube is thin and long, the wax candle tube may not be easily molded independently and may not have sufficient strength to be assembled with a core assembly. Therefore, for the electronic candle in the art, the core assembly is directly placed into a waxing mold, and wax is poured for molding. A paraffin wax layer is solidified to and combined with a surface of the core assembly. In this case, a PCBA board in the core assembly is completely wrapped. When a string of lights needs to be arranged to wrap an outside surface of electronic candle, the string of lights cannot be electrically connected to the PCBA board, such that the string of lights cannot be arranged.
In a first aspect, the present disclosure provides an electronic candle including: a wax tube, a battery compartment, a PCBA board, and a light string. The wax tube is cylindrical and made from paraffin wax. An axial length of the wax tube is 6-15 inches, a diameter of the wax tube is 19 mm-25 mm. The wax tube defines a cavity at an interior thereof, the wax tube has a first end and a second end, the second end defines an opening communicated to the cavity. The battery compartment is tubular. The battery compartment is inserted into the cavity from the second end, the battery compartment has a third end and a fourth end, the fourth end defines an opening facing towards the first end of the wax tube. The PCBA board is inserted to the fourth end of the battery compartment. At least a portion of the PCBA board is exposed to the cavity of the wax tube. The light string is extending spirally and arranged on an outer surface of the wax tube. The light string extends through the wax tube to be electrically connected to the exposed portion of the PCBA board.
In a second aspect, the present disclosure provides a method of manufacturing an electronic candle. The method includes: manufacturing, by a wax filling mold, a wax tube. The wax filling mold includes an outer mold and an inner mold; the outer mold has a cylindrical groove; the inner mold is rod-shaped; the inner mold is vertically inserted in the groove; a gap 93 is defined between the inner mold and an inner wall of the groove; a wax solution is poured into the gap. When the wax solution is solidified and is unable to flow, the inner mold is removed. After the wax solution is completely molded and shaped, the wax tube is separated from the outer mold; and the wax tube is obtained. A core assembly is assembled in the wax tube, the light string is taken to wrap around an outer surface of the wax tube. The light string extends through the wax tube to be electrically connected to the core assembly.
In order to make the purposes, features and advantages of the present disclosure more obvious and understandable, specific embodiments of the present disclosure will be described in detail by referring to the accompanying drawings.
To be noted that the terms “first”, “second”, and so on, in the specification, claims, and drawings of the present disclosure are used to distinguish similar objects and shall not be interpreted as describing a particular order or sequence. It is understood that the used data may be interchanged, when appropriate, such that embodiments of the present application described herein can be practiced in an order other than those illustrated or described herein.
Unless otherwise expressly specified and qualified, in the description of the present disclosure, the terms “arranged”, “mounted”, “connected”, “coupled” shall be understood in a broad sense. For example, connection may be fixed connection, removable connection; or connected to form a one-piece structure; mechanical connection; direct connection, indirect connection through an intermediate medium; or connection internally between two elements. For any ordinary skilled person in the art, specific meanings of the above terms in the present disclosure shall be understood case by case.
In the description of this specification, reference to the terms “embodiments”, “an embodiment”, and “one embodiment” means that the specific features, structures, materials, or properties described in the embodiment or implementation are included in at least one embodiment or implementation of the present disclosure. In the present specification, expressions of the above terms do not necessarily refer to a same embodiment or implementation. Moreover, the specific features, structures, materials, or properties described may be combined in any one or more of the embodiments or implementations in a suitable manner.
The present disclosure is described in detail below by referring to the accompanying drawings.
In order to solve the above technical problems, as shown in
A wax tube 1 is a cylindrical structure made from paraffin wax material. An axial length L1 of the wax tube 1 is 6-15 inches, and a diameter D1 of the wax tube 1 is 19 mm-25 mm. The wax tube 1 defines a cavity 12 at an interior thereof. The wax tube 1 has a first end 13 and a second end 14. The second end 14 has an opening communicated to the cavity 12.
A battery compartment 32 is arranged and is tubular. The battery compartment 32 is inserted into the cavity 12 from the second end 14. The battery compartment 32 has a third end 322 and a fourth end 321. The fourth end 321 has an opening facing towards the first end 13 of the wax tube 1.
A PCBA board 31 is inserted to the fourth end 321 of the battery compartment 32, and at least a portion of the PCBA board 31 is exposed to the cavity 12 of the wax tube.
A light string 2 is extending spirally to be arranged on an outer surface 11 of the wax tube 1. The light string 2 extends through the wax tube 1 to be electrically connected to the exposed portion of the PCBA board 31.
To be noted that, the wax tube 1 is made from paraffin wax material, having the axial length L1 of 6-15 inches and the diameter D1 of 19 mm-25 mm. In this sway, the wax tube 1 is thin and long, having a structure similar to a shape of a real candle. The wax tube 1 defines the cavity 12 at the interior thereof. In some embodiments, the cavity 12 is a cylindrical cavity coaxial with the wax tube 1, such that the wax tube 1 is cylindrical having the closed first end 12 and the opened second end 14. In this way, a space is provided to enable the PCBA board 31 to be electrically connected to the light string 2. The battery compartment 32 is tubular. In some embodiments, the battery compartment 32 is a circular tubular structure having openings at both the third end 322 and the fourth end 321. The battery compartment 32 is inserted into the wax tube 1 from the second end 14 of the wax tube 1, such that a space inside the wax tube 1 is saved as much space as possible, facilitating the diameter D1 of the wax tube 1 to be reduced. The fourth end 321 of the battery compartment 32 faces towards the first end 12 of the wax tube 1. The PCBA board 31 is inserted to the fourth end 321 of the battery compartment 32 to be disposed close to the first end 13 of the wax tube 1. In this way, subsequent electrical connection with light beads 5 may be achieved easily. In addition, at least a portion of the PCBA board 31 is exposed to out of the battery compartment 32, facilitating a connection end of the light string 2 to extend through the wax tube 1 to be electrically connected with the PCBA board 31. In this way, the light string 2 can be arranged and lit up, such that the electronic candle may emit light more splendidly, meeting preferences of consumers.
In an embodiment, as shown in
To be noted that, in some embodiments, the PCBA board 31 is elongated in shape to fully utilize the internal space of the wax tube 1. The elongated PCBA board 31 provides a larger surface area to allow electronic components to be arranged thereon. In some embodiments, the battery compartment 32 is circular cylindrical in shape. Each of two sides 312 of the PCBA board 31, along a transverse direction, is arranged with a bump 311, such that the maximum width is formed. The portion of the PCBA board 31 having the maximum width is in interference fit with the inner diameter of the battery compartment 32. An end of the PCBA board 31 near the battery compartment 32 is a fifth end 313. The fifth end 313 is inserted in the fourth end 321 of the battery compartment 32, such that the PCBA board 31 is secured. It is understood that a depth that the PCBA board 31 is inserted into the battery compartment 32 may also be adjustable as required to ensure the light beads 5 to be located at a suitable position after passing through a through hole 132.
In an embodiment, as shown in
To be noted that the end 314 of the PCBA board 31 away from the battery compartment 32 is a sixth end 315. The light bead 5 is provided on the sixth end 315 of the PCBA board 31 by a lead wire 6. The light bead 5 passes through the through hole 132 at the first end 13 of the wax tube 1. The through hole 132 is defined in a center of the end face 133 of the first end 13. The light bead 5 passes through the through hole and is exposed. The light bead 5, when being lit up, can mimic a flame of the real candle.
In an embodiment, as shown in
To be noted that the battery 323 is received in the battery compartment 32. In some embodiments, two batteries 323 are arranged and are distributed along an axial direction the battery compartment 32, such that the two batteries 323 are coaxial with the battery compartment 32. The batteries 323 are electrically connected to the PCBA board 31. The PCBA board 31 is electrically connected to and supply power to the light string 2 and the light bead 5. The PCBA board 31 may control switching, timing and a lighting mode of the light string 2 and the light bead 5.
In an embodiment, as shown in
To be noted that, in some embodiments, the light bead sleeve 4 is made of white soft silicone, which allows light to pass through but is non-transparent, and the light bead sleeve 4 has the shape similar to the flame. The light bead sleeve 4 sleeves the light bead 5 and is configured to blur graininess of the light bead 5, such that the passing through the light bead cover is softer and is similar to light of the flame when the real candle is burning. When the light from the light bead 5 lights up the light bead sleeve, the light bead sleeve imitates the shape of the flame when the real candle is burning. Therefore, simulation is achieved.
In an embodiment, as shown in
To be noted that, in some embodiments, the light emitted from the light bead 5 is warm white light, similar to the flame, such that a color of the flame when the real candle is burning can be ideally simulated.
In an embodiment, as shown in
To be noted that, the edge 131 of the opening of the first end 13 of the wax tube 1 may be arranged to simulate various states of the real candle. For example, the flat edge simulates the real candle that is not burning. Alternatively, the irregular wavy edge simulates the real candle that has been burned for a period of time. Alternatively, the inclined edge simulates the real candle that has been burned for a period of time forming a higher side and a lower side. It is understood that the shape of the edge 131 at the first end of the wax tube 1 may be arranged in other shapes to simulate other shapes of the real candle that is burning, such that simulation is ideal, and the electronic candle is more design-oriented.
In an embodiment, as shown in
To be noted that the light string 2 includes a light wire 21 and LEDs 22, and the light wire 21 is configured to space the LEDs 22 to be apart from each other. The light string 2 has two ends. One of the two ends is the connection end, and the other end of the two ends is a winding end. In an embodiment, the connection end of the light string 2 extends through the wax tube 1 to be electrically connected to the PCBA board 31, such that the light string 2 is electrically illuminated. The other end of the light string 2 is arranged crosswise along the axial direction of the wax tube 1 until the light string 2 completely wraps around the wax tube 1.
In an embodiment, as shown in
To be noted that, in another embodiment, the connection end of the light string 2 extends through the wax tube 1 to be electrically connected to the PCBA board 31 to be electrically illuminated. The other end of the light string 2 is extending spirally along the axial direction of the wax tube 1, such that a parallel pattern is formed, until the light string 2 completely wraps around the wax tube 1. It is understood that the light string 2 may be extending in other manners according to preferences of the user to achieve a desired lighting effect.
In an embodiment, as shown in
To be noted that, in some embodiments, the wax tube 1 defines the receiving groove 21. The receiving groove 21 is an elongated shallow groove defined in the outer surface 11 of the wax tube 1. The receiving groove 21 is configured to receive the light string 2. In this way, the light string 2 is prevented from shifting, and the light string 2 and the outer surface 11 of the wax tube 1 cooperatively form a plane. Therefore, the electronic candle is overall beautiful. In addition, the receiving groove 21 covers a trace that the light string 2 extends through the wax tube 1, such that a seamless appearance is achieved.
In an embodiment, as shown in
To be noted that the connection structure 7 and the battery compartment 32 are configured as a one-piece and integral structure, or the connection structure 7 and the battery compartment 32 are separated structures. A diameter of the connection structure 7 is larger than the inner diameter of the cavity 12 of the wax tube 1. In this way, the abutting surface 71 is formed. The abutting surface 71 abuts against the end surface 141 of the second end 14 of the wax tube 1, such that the connection structure 7 is exposed. An outer surface of the connection structure 7 is arranged external threads 72. An inner surface of the end cap 8 is arranged internal threads 82. Therefore, the end cap 8 and the connection structure 7 are threadedly connected to each other.
In an embodiment, as shown in
To be noted that the end cap 8 is arranged with the press switch 81, the push switch 81 is electrically connected to the PCBA board 31, such that the PCBA board 31 controls the light bead 5 and the light string 2 to be switched on and off. In some embodiments, the press switch 81 is disposed on a bottom end of the end cap 8. An outer surface of the end cap 8 is arranged with a vertical stripe 83, such that the electronic candle can be inserted into a candlestick (not shown in the drawing).
In an embodiment, as shown in
To be noted that the battery compartment 32 is made from plastic, such that the battery compartment 32 may be easily shaped and have a certain tensile strength. Therefore, the PCBA board 31 can be easily inserted to the battery compartment 32 to be fixed. The adhesive may be glue, and the battery compartment 32 is attached and inserted in the wax tube 1. In order to prevent the battery compartment 32 from loosening, the glue may be applied between the battery compartment 32 and the wax tube 1, adhesive and fixation is achieved by the glue.
Embodiments of the present disclosure further provide a method of manufacturing the electronic candle as shown in
The wax tube 1 is manufactured by a wax filling mold 9. The wax filling mold 9 includes an outer mold 91 and an inner mold 92. The outer mold 91 has a cylindrical groove 911, and the inner mold 92 is rod-shaped. The inner mold 92 is vertically inserted in the groove 911. A gap 93 is defined between the inner mold 92 and an inner wall of the groove 911. A wax solution is poured into the gap 93. When the wax solution is solidified and is unable to flow, the inner mold 92 is removed. After the wax solution is completely shaped, the wax tube 1 is separated from the outer mold 91, and the wax tube 1 is obtained.
A core assembly 3 is assembled in the wax tube 1, and the light string 2 wraps around the outer surface 11 of the wax tube 1. The light string 2 extends through the wax tube 1 to be electrically connected to the core assembly 3.
To be noted that, the inner mold 92 is disposed above a bottom wall of the outer mold 91. The inner mold 92 is rod-shaped to be in conformity with the shape of the cavity 12 of the wax tube 1. The outer mold 91 has the cylindrical groove 911. The cylindrical groove 911 is configured to form the outer surface 11 of the wax tube 1 and the end surface 141 of the first end 13. The inner mold 92 is inserted vertically to an axial center of the groove 911 and leaves the gap 93 away from the wall of the groove 911. In this way, the wax tube 1 can be formed after pouring wax solution. When the wax solution starts to be solidified, the inner mold 92 is taken out. At this moment, the wax solution has certain plasticity, the wax tube 1 is prevented from being cracked due to shaking or being squeezed when the inner mold 92 is taken out. The wax tube 1 is molded individually firstly, and subsequently, assembled inside the wax the core assembly 3 is assembled to the inside of the wax tube 1. The technical solution in the art, in which the wax solution is poured for molding after the core assembly 3 is directly inserted into the wax filling mold 9, is changed. For the method in the art, the paraffin wax layer is solidified to and combined with the surface of the core assembly 3. By contrast, in the present method, the light string 2 can be arranged easily, and the core assembly 3 may not be damaged due to the wax solution being poured improperly, such that the overall cost is reduced significantly.
In an embodiment, as shown in
The light bead 5 is soldered to the PCBA board 31, and then the PCBA board 31 is vertically inserted in the battery compartment 32. The light bead 5 is disposed at the end of the PCBA board 31 away from the battery compartment 32.
The battery compartment 32 is inserted into the wax tube 1 from the second end 14 of the wax tube 1 until the light bead 5 passes through and is exposed out of the wax tube 1 from the first end 13. At least a portion of the PCBA board 31 is exposed in the cavity 12.
The light string 2 extends through the wax tube 1 and is soldered to the exposed portion 311 of the PCBA board 31 to be electrically connected to the PCBA board 31.
To be noted that the battery compartment 32 is tubular. The PCBA board 31 is elongated. The PCBA board 31 is vertically inserted to the battery compartment 32, the end 314 of the PCBA board 31 away from the battery compartment 32 is soldered with the light bead 5. In this way, the battery compartment 32, the PCBA board 31 and the light bead 5 can be assembled to form an integral structure along the axial direction, and the integral structure is arranged into the wax tube 1 from the second end 14. In this way, the core assembly 3 is assembled in an open-ended manner, an assembling efficiency is greatly improved. After the assembling, at least a portion of the PCBA board 31 is exposed in the cavity 12, facilitating the light string 2 to be soldered.
In an embodiment, as shown in
The light bead sleeve 4 is taken to sleeve the light bead 5. The battery 323 is mounted from the third end 322 of the battery compartment 32. After mounting the battery 323, the end cap 8 is mounted to the third end 322. The end cap 8 is arranged with the press switch 81 to control the light bead 5 and the light string 2 to be switched on and off.
To be noted that, in some embodiments, the light bead sleeve 4 is made of white soft silicone, which is light transmissive but is non-transparent. The light bead sleeve is conical shaped, similar to the flame. By arranging the light bead sleeve 4, the shape of the flame when the real candle is burning can be simulated. The battery 323 is disposed along the axial direction of the battery compartment 32 to fully utilize the space inside the battery compartment 32. After mounting the battery 323 into the battery compartment 32, the end cap 8 is arranged. In this way, the battery 323 is secured, and the end cap 8 is arranged with the press switch 81 to facilitate control from the user.
To be noted that the above technical features can further continue to be combined with each other to form various embodiments that are not listed in the above, all of which shall be considered to be within the scope of the present disclosure. Any ordinary skilled person in the art may perform improvement or transformation according to the above description, and all of which shall fall within the scope of the appended claims of the present disclosure.
Number | Date | Country | Kind |
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202310978490.1 | Aug 2023 | CN | national |
202322091015.0 | Aug 2023 | CN | national |