The present disclosure relates to smoking products, and more particularly, to an electronic cigarette, and a heating assembly and a heating element thereof.
Electronic cigarettes are also known as virtual cigarettes or electronic atomizers. Electronic cigarettes are used as substitutes for cigarette products and are often used for quitting smoking. The electronic cigarettes have similar appearance and flavor to cigarette products, but generally are free of harmful chemicals such as tar, aerosol, or the like in the cigarettes. The electronic cigarette mainly includes an atomizer and a power supply assembly. At present, the atomizer of the electronic cigarette mostly includes a capillary structure for guiding liquid and a heating element cooperating with the capillary structure. The heating element includes an elongated heating portion, and in order to generate heat uniformly, the heating portion is bent for multiple times. However, after the elongated heating portion is bent many times, the heat is prone to accumulate at bending portions thereof, resulting in excessively high temperature, which is unfavorable for controlling atomization of e-liquid.
The technical problem to be solved by the present disclosure is to provide an improved electronic cigarette, and a heating assembly and a heating element thereof.
The technical solution used in the present disclosure to solve one of the technical problems is: a heating assembly of an electronic cigarette is provided, which includes a capillary structure configured for adsorbing e-liquid and at least one heating element configured for heating and atomizing the e-liquid adsorbed into the capillary structure, the heating element includes an elongated heating portion; the elongated heating portion includes at least one flat portion and at least one bending portion connected to the at least one flat portion in series, and a resistance of the at least one bending portion is smaller than that of the at least one flat portion.
In some embodiments, the elongated heating portion is in a shape of a filament, and a diameter of the at least one bending portion is greater than that of the at least one flat portion.
In some embodiments, the elongated heating portion is in a shape of a sheet, and a thickness of the at least one bending portion is greater than that of the at least one flat portion.
In some embodiments, the elongated heating portion is in a shape of a sheet, and a width of the at least one bending portion is greater than that of the at least one flat portion.
In some embodiments, the capillary structure includes a porous body. At least partial section of the elongated heating portion is at least partially embedded in the porous body, and the porous body includes an atomizing surface corresponding to the at least partial section.
In some embodiments, the at least partial section is embedded in the porous body with a width direction thereof following along a movement direction of the e-liquid and/or smoke in the porous body.
In some embodiments, the at least partial section in the width direction thereof is substantially perpendicular to a plane where the atomizing surface is located.
In some embodiments, two opposite surfaces of the at least partial section defined by length and width are both in direct contact with the porous body.
In some embodiments, the porous body includes a sintered porous body, and the at least partial section is integrally formed with the sintered porous body by sintering.
In some embodiments, the at least partial section includes a plurality of flat portions parallel to each other and a plurality of bending portions sequentially connecting the plurality of flat portions in series. The flat portions are arranged at intervals in a direction parallel to a plane where the atomizing surface is located, and the intervals are larger in the middle and smaller at both sides, or smaller in the middle and larger at the both sides.
In some embodiments, the at least partial section includes a plurality of flat portions parallel to each other and a plurality of bending portions sequentially connecting the plurality of flat portions in series. The atomizing surface is provided in a wavy shape, and the plurality of flat portions are disposed corresponding to troughs of the atomizing surface, respectively.
In some embodiments, the at least partial section includes a plurality of flat portions parallel to each other and a plurality of bending portions sequentially connecting the flat portions in series. The flat portions is thicker in the middle and thinner at both sides in a direction parallel to a plane where the atomizing surface is located.
In some embodiments, the porous body includes a first layer adjacent to the atomizing surface and a second layer away from the atomizing surface, and a thermal conductivity of the first layer is greater than that of the second layer.
In some embodiments, the at least partial section is at least partially embedded in the first layer.
A heating element of an electronic cigarette is provided, and the heating element includes an elongated heating portion. The elongated heating portion includes at least one flat portion and at least one bending portion connecting the at least one flat portion in series. A resistance of the at least one bending portion is smaller than that of the at least one flat portion.
In some embodiments, the elongated heating portion is in a shape of a filament, and a diameter of the at least one bending portion is greater than that of the at least one flat portion.
In some embodiments, the elongated heating portion includes a plurality of flat portions parallel to each other and a plurality of bending portions sequentially connecting the plurality of flat portions in series.
In some embodiments, the elongated heating portion is in a shape of a sheet, and a thickness of the at least one bending portion is greater than that of the at least one flat portion.
In some embodiments, the elongated heating portion is in a shape of a sheet, and a width of the at least one bending portion is greater than that of the at least one flat portion.
An electronic cigarette is provided, which includes the heating assembly or the heating element in any one of the embodiments described above.
The present disclosure has the beneficial effects that, by making the resistance of the bending portion smaller than that of the flat portion, less heat is generated in the bending portion, thereby effectively solving the problem of heat accumulation in the bending portion.
The present disclosure will be further described below with reference to the accompanying drawings and embodiments, in the drawings:
For clearer understanding of the technical features, objects, and effects of the present disclosure, the specific embodiments of the present disclosure will be described in detail with reference to the accompanying drawings.
Preferably, the sheet heating portion is embedded in the porous body 121 in such a manner that a movement direction of the e-liquid and/or smoke in the porous body 121 follows along a width direction of the sheet heating portion, so that the movement of the e-liquid and/or the smoke can be smoother on one hand, and more heat can be concentrated near an atomizing surface 1211 instead of being transferred towards a liquid adsorbing surface 1212 along an opposite direction on the other hand, so as to improve the utilization of the heat. The porous body 121, in some embodiments, can be made of hard capillary structures such as porous ceramics, porous glass ceramics, porous glass, and so on. The sheet heating portion of the heating element 122, in some embodiments, can be made of stainless steel, nickel-chromium alloy, iron-chromium-aluminum alloy, titanium and so on.
When the porous body 121 has a sintered structure, the sheet heating portion of the heating element 122 can be integrally formed with the porous body 121 by sintering. Specifically, in an example that the porous body 121 is made of the porous ceramics, when the sheet heating portion is a metal sheet, a green body of the porous body 121 can be first formed using the Kaolin clay mass, and then the sheet heating portion of the heating element 122 can be embedded into the green body, which can be baked and sintered thereafter. When the sheet heating portion is a coated sheet heating portion, the sheet heating portion can be first coated on an organic film, and then the organic film coated with the sheet heating portion is inserted into the green body, which is baked and sintered thereafter. The organic film is burnt off in the sintering process, and only the coated sheet heating portion is tightly coupled with the porous body.
Compared with a heating wire, the sheet heating portion has a larger specific surface area. When certain mechanical properties are satisfied, the thickness of the sheet heating portion can be greatly smaller than the diameter of the heating wire (the heating wire with too small diameter is easy to break). Therefore, the sheet heating portion can be made very thin to lead to low internal accumulation of heat and high atomization efficiency. For example, in some embodiments, the sheet heating portion can have a thickness of 0.04 mm to 0.1 mm and a width of 0.3 mm to 0.6 mm. In some cases, the thickness of the sheet heating portion can be even smaller, for example, about 0.008 mm.
As shown in the figures, the porous body 121 can be substantially, but not limited to, in a shape of a cuboid in some embodiments. The porous body 121 includes the atomizing surface 1211 and the liquid adsorbing surface 1212 parallel to the atomizing surface 1211. The liquid adsorbing surface 1212 is used to be in communication with the liquid storage cavity such that the e-liquid can flow into the porous body 121. The e-liquid is heated and atomized in the porous body 121 and then escapes through the atomizing surface 1211. The porous body 121 includes a receiving groove 1210 for receiving the sheet heating portion of the heating element 122. The receiving groove 1210 extends, in a length direction, along a direction parallel to a plane where the atomizing surface 1211 is located, and extends, in a depth direction, along a direction away from the atomizing surface 1211.
In some embodiments, since the liquid adsorbing surface 1212 and the atomizing surface 1211 are parallel to each other, the movement directions of the e-liquid and the smoke in the porous body 121 are both perpendicular to the atomizing surface 1211. The receiving groove 1210, in the depth direction thereof, is perpendicular to the plane where the atomizing surface 1211 is located, so that when the sheet heating portion of the heating element 122 is received therein, the sheet heating portion of the heating element 122, in the width direction thereof, is also perpendicular to the plane where the atomizing surface 1211 is located. When the sheet heating portion of the heating element 122 in the width direction thereof is perpendicular to the atomizing surface 1211, on one hand, the movement of the smoke and the e-liquid in the porous body 121 will be smoother, and on the other hand, the manufacturing of the heating element 122 is more convenient. In addition, the main heat-conducting surfaces (that is, the front surface and the rear surface defined by the length and width) of the sheet heating portion of the heating element 122 are located in the lateral direction to heat the e-liquid near the atomizing surface 1211 and thus improve the atomization efficiency. Furthermore, since the sheet heating portion of the heating element 122 is relatively thin, and an upper surface and a lower surface defined by the thickness and the length are both small, the e-liquid away from the atomizing surface 1211 adsorbs less heat, which can reduce the waste of heat and save energy.
It can be understood that the sheet heating portion of the heating element 122 is not limited to one having the width direction perpendicular to the plane where the atomizing surface 1211 is located. In some embodiments, it is preferable to be slightly inclined, that is, the sheet heating portion of the heating element 122 is substantially perpendicular to the atomizing surface 1211. Preferably, an angle between the width direction of the sheet heating portion of the heating element 122 and a normal direction of the atomizing surface 1211 is within 20 degrees.
It can further be understood that the sheet heating portion of the heating element 122 is not limited to a unique corresponding relationship that the heating portion is substantially perpendicular in its whole section in the entire length to the plane where the atomizing surface 1211 is located. Some advantages disclosed in the embodiments can be obtained as long as some sections of the heating portion satisfies such relationship. Preferably, at least half or more of the heating portion satisfies such relationship.
It can be understood that, in some embodiments, if the movement direction of the e-liquid and/or the smoke in the porous body 121 is not perpendicular to the plane where the atomizing surface 1211 is located, the arrangement of the sheet heating portion of the heating element 122 may preferably be adjusted accordingly such that the width direction of the sheet heating portion is parallel to or follows along the movement direction of the e-liquid and/or the smoke in the porous body 121 as much as possible.
In some embodiments, in order to make the heat distribution more uniform, the sheet heating portion of the heating element 122 need to be distributed uniformly in the porous body 121 near the atomizing surface 1211 as much as possible. In some embodiments, the sheet heating portion of the heating element 122 can be provided in an S-shape in the length direction, which includes a plurality of flat portions 1221 arranged in parallel with each other at equal intervals, and a plurality of bending portions 1222 connecting the plurality of flat portions 1221 together in series. Correspondingly, the receiving groove 1210 is also provided in an S-shape, and the size of which is adapted to the size of the sheet heating portion of the heating element 122, so that the sheet heating portion of the heating element 122 can be better received therein and the receiving groove 1210 is in close contact with the sheet heating portion of the heating element 122. It can be understood that the sheet heating portion of the heating element 122 is not limited to be provided in the S-shape, and can also be provided in other shapes such as a flat strip shape, a tape shape, and a wavy shape as required. In addition, it is not limited that only one sheet heating portion of the heating element 122 is provided in one porous body 121, two or more heating elements 122 may also be provided.
As shown in
In some embodiments, a thermal conductivity of the porous body 121 is uniform in a direction from the liquid adsorbing surface 1212 to the atomizing surface 1211. In other embodiments, the thermal conductivity of the porous body 121 gradually increases in the direction from the liquid adsorbing surface 1212 to the atomizing surface 1211. As a result, the e-liquid in the porous body 121 is atomized more quickly as getting closer to the atomizing surface 1211, therefore, the movement of the e-liquid towards the atomizing surface 1211 is accelerated to improve the atomization efficiency.
In addition, the sheet heating portion of the heating element 122 is embedded in the porous body 121 along the width direction, the sheet heating portion of the heating element 122 has a large contact area with the porous body 121, thus, the heating efficiency is high and the coupling is firm and uneasy to shed off. Further, such a configuration allow the sheet heating portion of the heating element 122 to be as thin as possible, and the exposed portion of the sheet heating portion of the heating element 122 is relatively narrow, which can therefore greatly reduce the occurrence of dry burning of the exposed portion.
As shown in
Referring to
In some embodiments, the lower holder 11 may include a base 111, a first supporting arm 112 standing on a top surface of the base 111, and a second supporting arm 113 standing on the top surface of the base 111 and disposed opposite to the first supporting arm 112. The heating assembly 12v is supported between the first supporting arm 112 and the second supporting arm 113, with the atomizing surface 1211v thereof facing the base 111 directly and spaced from the base 111 at an interval. The interval forms an atomizing cavity 110 to achieve the mixing of the smoke and the air.
In some embodiments, the base 111 can be in a shape of a rectangle plate. A bottom surface of the base 111 is recessed inwardly to form two receiving grooves 1110 for receiving two magnetic elements 16 therein, respectively. The magnetic elements 16 are used for magnetically attracting the atomizer 1 and the battery assembly 2 together. The base 111 is also provided with engaging hooks 1112 respectively on two opposite end surfaces thereof configured for engaging with the liquid storage device 20. The base 111 can also be provided with two electrode columns 1114 electrically connected to the heating assembly 12v on the bottom thereof, which are used to be electrically connected to positive and negative electrodes of the battery assembly 2, respectively.
In some embodiments, the first supporting arm 112 and the second supporting arm 113 can be in a shape of a plate. Inner side surfaces of the first supporting arm 112 and the second supporting arm 113 are respectively recessed to form accommodating grooves 1122, 1132 for an embedded portion 142 of the upper holder 14 to be embedded therein. The accommodating grooves 1122, 1132 are formed in upper half portions of the first supporting arm 112 and the second supporting arm 113, respectively; and steps 1126, 1136 are formed on the first supporting arm 112 and the second supporting arm 113, respectively. Both ends of the heating assembly 12v are supported on the steps 1126, 1136, respectively. Outer sides of top ends of the first supporting arm 112 and the second supporting arm 113 are further provided with engaging portions 1124, 1134 for engaging with the upper holder 14, respectively. In some embodiments, the first supporting arm 112 and the second supporting arm 113 are left-right symmetrically arranged to facilitate the assembly, that is, there is no need for an operator to distinguish beforehand which is the left end and which is the right end during the assembly.
In some embodiments, the lower holder 11 can also include a U-shaped air inlet groove structure 114 and a U-shaped air outlet groove structure 115. The air inlet groove structure 114 and the air outlet groove structure 115 are connected to outer sides of the first supporting arm 112 and the second supporting arm 113, respectively, and extend outwards horizontally. A through hole 1120 providing communication between the air inlet groove structure 114 and the atomizing cavity 110 is formed on the first supporting arm 112, while a through hole 1130 providing communication between the air outlet groove structure 115 and the atomizing cavity 110 is formed on the second supporting arm 113, so as to introduce air to carry away the smoke in the atomizing cavity 110. The through holes 1120, 1130 are located under the accommodating grooves 1122, 1132, respectively.
In some embodiments, the upper holder 14 can include a main body portion 141 having a substantially rectangular parallelepiped shape, the embedded portion 142 extending downwards from the middle of a bottom surface of the main body portion 141, and a second air inlet channel 143 extending downwards from the right end of the bottom surface of the main body portion 141. The embedded portion 142 is annular, and is accommodated in the accommodating grooves 1122, 1132 between the first supporting arm 112 and the second supporting arm 113 of the lower holder 111, and is sleeved on the periphery of the sealing sleeve 13. The upper holder 14 further includes two liquid channels 144 extending from the top surface to the bottom surface of the main body portion 141, a slot channel 145 formed on a side wall and surrounding the liquid channel 144 on the right side and in communication with the second air inlet channel 143, and a second air outlet channel 146 in communication with the slot channel 145. The second air outlet channel 146 extends through to be in communication with the slot channel 145 from the middle of the top surface of the upper holder 14. The left end of the top surface of the upper holder 14 is also recessed downwardly to form two positioning holes 147 to cooperate with the sleeve 15, thereby playing the functions of positioning and fool proofing. The upper holder 14 also includes an engaging hook 148 extending downwardly to be hooked onto the lower holder 11.
In some embodiments, the sleeve 15 can be a silicone sleeve, which can include a top wall 151, an annular first blocking wall 152 extending downwards from a periphery of the top wall 151, and two U-shaped second blocking walls 153, 154 extending downwards respectively from two ends of the first blocking wall 152. Two liquid inlet holes 155 and a sleeve air outlet channel 156 are formed on the top wall 151. The two liquid inlet holes 155 correspond to the two liquid channels 144 of the upper holder 14, respectively. The sleeve air outlet channel 156 is inserted into the second air outlet channel 146 of the upper holder 14 and is in communication with the second air outlet channel 146. The first blocking wall 152 is used to enclose the side wall of the main body portion 141 of the upper holder 112 and cover the slot channel 145 on the side wall to form an air-tight annular connecting channel for the upper holder. The second blocking walls 153, 154 cover the air inlet groove structure 1114 and the air outlet groove structure 1115 of the lower holder 111, respectively, and form an air-tight first air inlet channel and an air-tight first air outlet channel respectively together with the first supporting arm 1112 and the second supporting arm 115. A first air inlet hole 157 is formed on the second blocking wall 153 located on the left side, the first air inlet hole 157 is configured to be in communication with the external environment to introduce air into the first air inlet channel. The first air outlet channel is in communication with the second air inlet channel 143. Two positioning columns 158 extend downwards from the left end of the bottom surface of the top wall 151 of the sleeve 15 to respectively cooperate with the two positioning holes 147 of the upper holder 14, mainly to allow the first air inlet hole 157 located on the left side of the sleeve 15 to be precisely located on the left side of the assembly of the upper holder 112 and the lower holder 111, so as to ensure that the first air inlet hole 157 is in communication with the first air inlet channel, thereby playing the function of fool proofing.
The liquid storage device 20 includes a housing 21 provided with an air outlet 210, and an airflow tube 22 disposed in the housing 21 and in communication with the air outlet 210. The housing 21 includes a liquid storage portion 211 and a sleeve portion 212 connected to the liquid storage portion 211. A liquid storage cavity 23 is formed between the liquid storage portion 211 and the airflow tube 22. The liquid storage cavity 23 includes a liquid outlet 230, and the sleeve portion 212 is connected to a periphery of the liquid outlet 230 to be tightly sleeved on the atomizing assembly 10. A step 213 is formed between an inner wall surface of the sleeve portion 212 and an inner wall surface of the liquid storage portion 211. The step 213 abuts against the top surface of the atomizing assembly 10. In some embodiments, the sleeve portion 212 is integrally formed with the liquid storage portion 211. The air outlet 210 can be provided to be a suction nozzle in the shape of a flat trumpet.
The airflow tube 22 extends from the air outlet 210 towards the liquid outlet 230, with a distal end thereof extending into the sleeve portion 212 and inserted into the air outlet channel 156 of the sleeve 15, so as to be in communication with the second air outlet channel 146. The sleeve portion 212 is further provided with second air inlet holes 2120 on the left and right sides thereof, wherein the second air inlet hole 2120 on the left side is in communication with the first air inlet hole 157 of the sleeve 15, so that the air outside the housing 21 can enter the first air inlet channel which is formed by the sleeve 15 and the lower holder 11. Preferably, the housing 21 is symmetrically arranged as a whole to facilitate the assembling, because if there is only one side provided with the second air inlet hole 2120, workers have to perform an additional step of judging whether the second air inlet holes 2120 are located on the same side as the first air inlet hole 157 during assembling. Engaging slots 2122 are formed in inner walls of the left and right sides of the sleeve portion 212 to cooperate with the engaging hooks 1112 of the lower holder 11, respectively, so that the housing 21 and the lower holder 111 can be easily engaged together.
When the atomizer 1 is assembled, the following steps can be used:
As a result, the flow path of the air in the atomizer 1 is shown by the arrow in
In some embodiments, the location of the second air inlet hole 2120 is higher than that of the atomizing cavity 110, which can better prevent the leakage of the e-liquid from the second air inlet hole 2120 in a normal use state. The bottom of the whole airflow tube of the atomizer 1 is substantially U-shaped. The direction of the airflow at the atomizing cavity 110 is parallel to the atomizing surface 1211v of the heating assembly 12v, so that the smoke atomized at the atomizing surface 1211v can be carried away more easily.
In some embodiments, the porous body 121v of the heating assembly 12v has a groove on the top surface thereof. After the e-liquid enters the groove, the efficiency of liquid guiding can be increased. Specifically, on the one hand, the arrangement of the groove increases the contact area between the porous body and the e-liquid; on the other hand, the distance between the bottom surface of the groove and the outer surface of the bottom of the porous body 121v is very small, which can reduce the flow resistance of the e-liquid reaching the outer surface of the bottom of the porous body 121v. In addition, since the liquid guiding side surface of the heating element 12v needs to be sealed by the sealing sleeve 115 to seal the e-liquid to prevent the e-liquid from flowing into the atomizing cavity 110, the porous body 121v needs to have a certain height to meet the requirements of the arrangement of the sealing element and the rigidity requirement of the porous body 121v itself. By arranging the above-mentioned groove, both the thickness requirement of the porous ceramic body and the requirement of liquid guiding efficiency can be met.
It can be understood that the heating assembly 12v of the electronic cigarette mentioned above can also use other suitable heating assemblies. The heating portion of the heating element 122v is not limited to be in the shape of an elongated sheet, it can also be in other shapes such as a filament and so on.
It can be understood that although the difference between the alternative solutions of the heating element and the porous body in the above mentioned embodiments and those in the aforementioned embodiments are mainly described, they can be replaced by each other as long as they are not contradictory. For example, the heating element in any embodiment above mentioned can cooperate with the porous body in any embodiment, and any heating assembly above mentioned can be applied to the electronic cigarette.
What mentioned above are merely the embodiments of the present disclosure, and will not limit the patent scope of the present disclosure consequently. Any equivalent structure or equivalent transformation of the procedure made using the specification and the accompanying drawings of the present disclosure, or direct or indirect applying thereof to other relevant technical fields, are all within the patent protection scope of the present disclosure for the same reason.
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PCT/CN2018/076695 | 2/13/2018 | WO |
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WO2019/157651 | 8/22/2019 | WO | A |
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Number | Date | Country | |
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20210000179 A1 | Jan 2021 | US |