Electronic circuit incorporating a micro-electromechanical energy storage device

Information

  • Patent Grant
  • 6756708
  • Patent Number
    6,756,708
  • Date Filed
    Thursday, August 29, 2002
    22 years ago
  • Date Issued
    Tuesday, June 29, 2004
    20 years ago
Abstract
A compact high current source including a homopolar generator integrally formed on a substrate. An electronic circuit also can be disposed on the substrate, homopolar generator on a single integrated circuit. The for example, with the homopolar generator to produce a pulsed electronic circuit can be coupled to the homopolar generator to produce a pulsed high current output from a continuous lower current input. The electronic circuit can include at least one electronically controlled switch responsive to a control signal for alternately connecting the homopolar to a current source and to a load. A controller can be used to generate the control signal.
Description




BACKGROUND OF THE INVENTION




Statement of the Technical Field




The inventive arrangements relate generally to the field of energy storage, and more particularly to an energy storage device incorporated onto substrate materials.




Description of the Related Art




Shrinking geometries and increasing clock speeds have consistently driven down the supply voltages for central processing units (CPUs), digital signal processors (DSPs), and other printed circuit board devices. Currently these devices can operate in the +1.0 V to +2.0 V range, but operational voltages will decrease further as operational Importantly, the capacitors typically have relatively high values of capacitance so that the capacitors can store enough energy to supply adequate levels of current. In consequence, capacitors that are used to supplement supply current tend to be fairly large. In order to minimize the slew rate and voltage between the capacitors and the circuit device having the high current requirements, the capacitors also are usually located near the circuit device to minimize circuit resistance and inductance between the capacitors and the circuit device. Locating large capacitors on a printed circuit board at the proper location often can be challenging, however. In particular, the capacitors can limit the extent to which the size of a circuit board can be reduced. Moreover, the capacitors can interfere with the mating of the circuit board to other devices.




SUMMARY OF THE INVENTION




The present invention relates to a compact high current source including a homopolar generator integrally formed on a substrate. An electronic circuit is disposed on the substrate as well. In one arrangement, the homopolar generator and the electronic circuit can be formed on a single integrated circuit. The electronic circuit is coupled to the homopolar generator to produce a pulsed high current output from a continuous lower current input. The electronic circuit can include at least one electronically controlled switch responsive to a control signal for alternately connecting the homopolar generator to a current source and to a load. A controller can be used to generate the control signal. Further, the load can have a duty cycle and the electronically controlled switch can cause the current source to connect to the homopolar generator during an off portion of the load duty cycle and connect the homopolar generator to the load during an on portion of the load duty cycle.




The substrate material can be ceramic and/or a semiconductor. For example, the substrate can be a low temperature co-fired ceramic. The homopolar generator can include a circular recess formed in the substrate and at least one conductive disk rotatably disposed within the circular recess. The homopolar generator also can include a magnetic field source and a controller in the electronic circuit for selectively controlling an intensity of a magnetic field produced by the magnetic field source.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of an exemplary micro-mechanical homopolar generator in accordance with the present invention.





FIG. 2

is a side view of the exemplary micro-mechanical homopolar generator in accordance with the present invention.





FIGS. 3A-3D

illustrate an exemplary process for manufacturing the micro-electromechanical homopolar generator on a ceramic substrate in accordance with the present invention.





FIGS. 4A-4H

illustrate an exemplary process for manufacturing the micro-electromechanical homopolar generator on a silicon substrate in accordance with the present invention.





FIG. 5

is an exemplary circuit incorporating a micro-mechanical homopolar generator in accordance with the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The present invention relates to a micro-electromechanical homopolar generator (MEHG) manufactured on a substrate. Notably, the MEHG is an energy storage device that can be used in place of a capacitor in a variety of applications. For example, the MEHG can be used as a compact current source, thereby eliminating the need for large capacitors that are commonly used to supplement a power supply during peak current demand. Such capacitors are generally too large to be incorporated into an integrated circuit (IC) package, having energy storage densities on the order of 0.1 mJ/mm


3


. By comparison, the MEHG can provide a typical energy storage density on the order of 10 mJ/mm


3


, and in some instances on the order of 1 J/mm3. Accordingly, the present invention provides the circuit designer with an added level of flexibility by permitting the incorporation of an MEHG into a circuit board substrate or an IC package. This added flexibility enables improved circuit performance and circuit density not otherwise possible.




An exemplary MEHG is shown in FIG.


1


. The MEHG


100


includes a conductive disc (disc)


105


, or rotor, having a central portion


110


and radial: edge


115


. The disc


105


can be positioned proximate to a substrate surface, for example within an aperture


130


formed within a substrate


125


. In one arrangement. The disc


105


can be provided with an axle


120


to facilitate rotation about a central axis


135


of the disc


105


and maintain the disc


105


in the proper operating position. But other arrangements can be provided as well. For example, in another arrangement the aperture


130


can be structured with a low friction peripheral surface


140


that maintains the disc


105


within the aperture


130


. In yet another arrangement a hole can be provided at the central axis


135


of the disc


105


. The hole can fit over a cylindrical structure, such as a bearing, to maintain the operating position of the disc


105


.




Referring to

FIG. 2

, the rotatable conductive disc


105


is immersed in a magnetic field, illustrated with magnetic field lines


205


, which are typically perpendicular to a surface


210


of the disc


105


. One or more magnets


230


can be provided above and/or below the conductive disc


105


to generate the magnetic field. The magnets


230


can include permanent magnets and/or electromagnets. A first contact brush


215


can contact. The disc near its central portion


110


, which is proximate to the disc axis of rotation


135


. A second contact brush


220


, which is radially spaced from the first contact brush


215


, can contact the radial edge


115


of The disc


105


. In one arrangement, a contact brush (not shown) can be provided to contact the axle


120


. Additional contact brushes also can be provided. For example, contact brushes can be spaced in a circular pattern to contact multiple points on the radial edge


115


. Likewise, contact brushes can be spaced near the central portion


110


of the disc


105


to contact the central portion


110


at multiple points or to contact the axle


120


at multiple points.




When voltage is applied across the contact brushes


215


and


220


, causing current to flow through the disc


105


, magnetic forces are exerted on the moving charges. The moving charges in turn exert the force to the disc


105


, thereby causing the disc


105


to rotate and store kinetic energy. When the voltage source is replaced with an electrical load, the kinetic energy stored in the rotating disc


105


can be used to generate electricity. As the conductive disc


105


rotates within the magnetic field, an electromotive force (emf) is induced in the disc


105


, thereby causing current flow through the load.




The amount of voltage (V


t


) that is generated by the MEHG


105


is approximately given by the formula








V
t

=



ω
m



B


(


r
2
2

-

r
1
2


)



2


,










where ω


m


is angular velocity of disc, B is the flux density of the magnetic field that is perpendicular to the motor, r


1


is the radial distance between the center of the disc


105


and the first contact brush


215


, and r


2


is the radial distance between the center of the disc


105


and the second contact brush


220


. Further, the impedance (Z) of the MEHG is given by the formula







Z
_

=



B
2


2

π





t





ρ




1


j

ω


















and the equivalent capacitance (C) is given by







C
=


2

π





t





ρ


B
2



,










where t is the thickness of the rotor, and ρ is the mass density of the rotor material. Further, the time constant (t) for charging the MEHG


105


is proportional to







ρ

B
2


.










Accordingly, the flux density of the magnetic field can be varied to adjust the charge time, output current, impedance, and equivalent capacitance of the MEHG


105


. For example, if an electromagnet is provided to generate at least a portion of the magnetic field, the current in the electromagnet can be adjusted to adjust the flux density. In particular, reducing current flowing through the conductor of an electromagnet can reduce the magnetic flux density and increasing the current flowing through the conductor of the electromagnet can increase the magnetic flux density. A myriad of devices can be used to vary the current flowing through the conductor of the electromagnet, for example, an amplifier circuit, a rheostat, a potentiometer, a variable resistor, or any other device having an adjustable output current or voltage.




The MEHG


100


can be manufactured on a variety of substrates, for example, ceramic, silicon, gallium arsenide, gallium nitride, germanium, indium phosphide, and any other substrate material suitable for a micro-electromechanical manufacturing process.

FIGS. 3A-3D

represent an exemplary manufacturing process for manufacturing the MEHG


100


on a ceramic substrate. The ceramic substrate can be made of any suitable ceramic substrate material, for example low temperature co-fired ceramic (LTCC) material. One such LTCC material is Green Tape™ provided by DuPont, 14 NW Alexander Drive, Research Triangle Park, N.C. 27709.




Referring to

FIG. 3A

, a first ceramic substrate layer 305 can be provided. The ceramic substrate material that is to be used in each of the ceramic substrate layers can be preconditioned before being used in a fabrication process. For example, the ceramic material can be baked at an appropriate temperature for a specified period of time or left to stand in a nitrogen dry box for a specified period of time. Common preconditioning cycles are 120° C. for 20-30 minutes or 24 hours in a nitrogen dry box. Both preconditioning process are well known in the art of ceramic substrates.




Once the first ceramic substrate layer (first ceramic layer)


305


is preconditioned, a conductive via


340


can be formed in the first ceramic layer


305


to provide electrical conductivity through the ceramic layer. Many techniques are available for forming conductive vias in a ceramic substrate. For example, vias can be formed by mechanically punching holes or laser cutting holes into the ceramic substrate. The holes then can be filled with a conductive material, such as a conventional thick film screen printer or extrusion via filler. Vacuum can be applied to the first ceramic layer through a porous stone to aid via filling. Once the conductive via


340


has been formed in the first ceramic layer


305


, the conductive material can be dried in a box oven at an appropriate temperature and for an appropriate amount of time. For example, a common drying process is to bake the ceramic substrate having the conductive material at 120° C. for 5 minutes.




After the conductive filler in the via has dried, a first conductive circuit trace


330


and a second conductive circuit trace


335


can be provided. The circuit traces


330


and


335


can be deposited onto the first ceramic layer


305


using a conventional thick film screen printer, for example, standard emulsion thick film screens. In one arrangement the circuit traces


330


and


335


can be deposited onto opposite sides of the first ceramic layer


305


, with the first circuit trace


330


being in electrical contact with the conductive via


340


. Further, the second circuit trace


335


can extend around, and concentric with, the conductive via


340


. Nonetheless, a myriad of other circuit layouts can be provided, as would be known to the skilled artisan. As with the via filling process, once the circuit traces have been applied to the first ceramic layer


305


, the circuit traces can be dried in a box oven at an appropriate temperature and for an appropriate amount of time.




Subsequent ceramic substrate layers can be laminated to the first ceramic layer


305


after appropriate preconditioning and drying of circuit traces and/or via fillers. In particular, a second ceramic substrate layer (second ceramic layer)


310


can be stacked onto the first ceramic layer


305


. The second ceramic layer


310


can insulate circuit traces on the top of the first ceramic layer


305


. The second ceramic layer also can include vias


341


and


342


, which can be filled with material to form an axial contact brush


350


and at least one radial contact brush


355


, respectively. The vias can be positioned so that the contact brushes make electrical contact with respective circuit traces


330


and


335


. In one arrangement, a plurality of radial contact brushes


355


or a continuous radial edge contact brush, can be disposed concentric with, and at a uniform radius from, the axial contact brush


350


to reduce a net contact resistance between the a conductive object and the brushes.




The contact brushes can include any conductive material suitable for use in a contact brush, for example a carbon nano composite or a conductive liquid. In the case that the contact brushes are a solid material, such as carbon nano composite, the contact brushes can be screen printed into the vias in the second ceramic layer


310


using a conventional thick film screen printer. In the case that a conductive liquid is used as contact brushes, ferromagnetic properties can be incorporated into the conductive liquid so that a magnetic field can contain the conductive liquid within the vias


341


and


342


. In one arrangement, the axial contact brush


350


can fill only part of the via


341


so that a top surface of the via is disposed below a top surface of the second layer


310


. Accordingly, the via


341


also can function as a bearing.




A third ceramic substrate layer (third ceramic layer)


315


can be stacked above the second ceramic layer


310


. The third ceramic layer


315


can incorporate an aperture having a radius edge


343


aligned with an outer radius of vias


342


(a portion of the via furthest from the via


341


). A fourth ceramic substrate layer (fourth ceramic layer)


320


can be stacked below the first ceramic layer


305


to insulate circuit traces on the bottom of the first ceramic layer


305


. Lastly, a fifth ceramic substrate layer (fifth ceramic layer)


325


can be stacked below the fourth ceramic layer


320


. As with the third ceramic layer, the fifth ceramic layer also can include an aperture


345


having a radius aligned with the outer radius of vias


342


.




Once the ceramic substrate layers have been stacked to form the substrate structure shown in

FIG. 3B

, the structure can be laminated using a variety of lamination methods. In one method, the ceramic substrate layers can be stacked and hydraulically pressed with heated platens. For example, a uniaxial lamination method presses the ceramic substrate layers together at 3000 psi for 10 minutes using plates heated to 70° C. The ceramic substrate layers can be rotated 180° following the first 5 minutes. In an isotatic lamination process, the ceramic substrate layers are vacuum sealed in a plastic bag and then pressed using heated water. The time, temperature and pressure can be the same as those used in the uniaxial lamination process, however, rotation after 5 minutes is not required. Once laminated, the structure can be fired inside a kiln on a flat tile. For example, the ceramic substrate layers can be baked between 200° C. and 500° C. for one hour and a peak temperature between 850° and 875° can be applied for greater than 15 minutes. After the firing process, post fire operations can be performed on the ceramic substrate layers.




Referring to

FIG. 3C

, a conductive disc (disc)


360


having an upper surface


361


and an opposing lower surface


362


can be provided in the MEHG for use as a rotor for storing kinetic energy. In one arrangement, a plurality of conductive discs can be provided to achieve greater energy storage capacity. The disc


360


can include a central contact


365


axially located on the lower surface


362


, and at least one radial contact


370


, also located on the lower surface


362


. In one arrangement, the radial contact


370


can extend around the lower peripheral region


373


of the disc


360


. The disc


360


can be positioned above the second ceramic substrate layer


310


so that the central contact


365


makes electrical contact with the axial contact brush


350


and the radial contact


370


makes electrical contact with the radial edge contact brush


355


. Accordingly, electrical current can flow between an inner portion


372


of the disc


360


and the peripheral region


373


when voltage is applied across the contact brushes


350


and


355


. The radial wall


358


of the aperture


341


can function as a bearing surface for the central contact


365


of the disc


360


. Alternatively, bearings (not shown) can be installed between the radial wall


358


and the central contact


365


. The bearings can be, for example, electromagnetic or electrostatic bearings.




Referring to

FIG. 3D

, a lid


375


can be provided above the disc


360


to provide an enclosed region


380


in which the disc


360


can rotate. Dust and other contaminants that enter the enclosed region


380


can increase friction between the contacts


365


and


370


and the contact brushes


350


and


355


, which can reduce the efficiency of the MEHG. To reduce contamination, a seal layer


385


can be provided between the third ceramic layer


315


and the lid


375


to form a continuous seal around a periphery of the disc


360


.




One or more magnets can be fixed above and/or below the disc


360


to provide a magnetic field aligned with an axis of rotation


135


of the disc


360


. For example a magnet


390


can be attached to the bottom of the lid


375


, spaced from the upper surface of the disc


361


. A magnet


395


also can be spaced from the lower surface


362


of the disc


360


. For example, a magnet can be provided beneath the fourth ceramic substrate layer


320


, within the aperture


345


of the fifth ceramic substrate layer


325


. The magnets


390


and


395


can be permanent magnets, such as magnets formed of magnetic material. For example, the magnets


390


and


395


can be made of ferrite, neodymium, alnico, ceramic, and or any other material that can be used to generate a magnetic field.




The magnets


390


and


395


also can be non-permanent magnets, for example, electromagnets. In another arrangement, the magnets can be a combination of permanent magnets and non-permanent magnets, for example, an electromagnet adjacent to one or more layers of magnetic material. As previously noted, the strength of the magnetic field generated by an electromagnet can be varied by varying the current through the conductor of the electromagnet, which can be useful for varying the output current of the MEHG, also as previously noted.




In another exemplary embodiment, the MEHG


100


can be manufactured on a semiconductor substrate, for example on a silicon substrate using a polysilicon microfabrication process. Polysilicon microfabrication is well known in the art of micromachining. One such process is disclosed in David A. Koester et al.,


MUMPs Design Handbook


(Rev. 7.0, 2001). An exemplary polysilicon microfabrication process is shown in

FIGS. 4A-4H

. It should be noted, however, that the invention is not limited to the process disclosed herein and that other semiconductor microfabrication processes can be used.




Importantly, the MEHG


100


can be fabricated on a substrate of an integrated circuit (IC) to provide a built-in current source. The need for external energy storage capacitors can be thereby eliminated. For example, modern computer systems commonly include a bank of energy storage capacitors immediately next to a central processing unit (CPU). Using the MEHG, energy storage capacity can be fabricated into the CPU chip itself. Further, the MEHG can be incorporated into digital signal processors (DSPs), or any other type of integrated circuit. Moreover, other circuits requiring substantial energy storage capacity can be compactly fabricated onto a single IC chip.




Referring to

FIG. 4A

, a first silicon substrate layer (first silicon layer)


405


can be provided to begin forming the MEHG structure


400


, for example, a silicon wafer typically used in IC manufacturing. It may be desirable to for the first silicon layer


405


to have electrically insulating properties. Accordingly, the first silicon layer


405


can be formed without doping or have only a light doping. Alternatively, an electrically insulating layer can be applied over the first silicon layer


405


. For example, a layer of silicon dioxide can be applied over the first silicon layer


405


. A conductive layer can be deposited onto the substrate, from which circuit traces


410


can be etched. For example, a conductive layer of doped polysilicon or aluminum can be deposited onto the substrate. After deposition of the conductive layer, conductive traces


410


can be defined using known lithography and etching techniques.




After the circuit traces are formed, an electrically insulating layer


415


, such as silicon nitride (SiN), can be deposited over the first substrate and circuit traces. For example, low pressure chemical vapor deposition (LPCVD) involving the reaction of dichlorosilane (SiH


2


Cl


2


) and ammonia (NH


3


) can be used for this purpose to deposit an insulating layer. A typical thickness for the SiN layer is approximately 600 nm.




Inner vias


420


and outer vias


425


then can be formed through the insulating layer


415


and filled with electrically conductive material (e.g. Aluminum) to electrically contact the circuit traces


410


at desired locations. Axial contact brushes


430


then can be deposited on inner vias


420


and radial edge contact brushes


435


can be deposited on outer vias


425


so that the contact brushes


430


and


435


can be electrically continuous with the respective vias


420


and


425


. Accordingly, the electrical contact brushes are electrically continuous with respective ones of circuit traces


410


. Two axial contact brushes


430


and two radial edge contact brushes


435


are shown in the figure, but additional axial and radial edge contact brushes can be provided. Further, the contact brushes can include any conductive material suitable for use in a contact brush, for example a carbon nano composite, which can be applied using a thermo spray method commonly known to the skilled artisan. In another arrangement the contact brushes can be a conductive liquid.




A first structural layer of polysilicon (poly


1


)


440


can be deposited onto the insulating layer


415


using LPCVD. The poly


1


layer then can be etched to form a radial aperture


445


which exposes the contact brushes


430


and


435


. In an alternate arrangement, the aperture


445


region can be masked prior to application of the poly


1


layer


440


, thereby preventing deposition in the aperture


445


region.




Referring to

FIG. 4B

, a first sacrificial layer


450


, for example silicon dioxide (SiO


2


) or phosphosilicate glass (PSG), can be applied to the substrate over the previously applied layers. The first sacrificial layer


450


is removed at the end of the process, as is further discussed below. The sacrificial layer can be deposited by LPCVD and annealed to the circuit. For example, in the case that PSG is used for the sacrificial layer, the sacrificial layer can be annealed at 1050° C. In argon. The first sacrificial layer


450


then can be planarized within the aperture


445


using a planarizing etch-back process to form a flat base


455


within the aperture


445


that is recessed from an upper elevation


460


of the first sacrificial layer, as shown in FIG.


4


C.




Referring to

FIG. 4D

, a conductor then can be deposited into the aperture


445


to form a conductive disc (disc)


465


having opposing upper surface


466


, a lower surface


467


, an inner region


468


, and a peripheral region


469


. Further, the disc


465


can be wholly contained within the aperture


445


so that the only material contacting the conductive disc


465


is the sacrificial layer. The thickness of the disc


465


can be determined by the thickness of the first sacrificial layer


450


and the amount of etch-back. Importantly, the equivalent capacitance of MEHG is proportional to thickness of disc


465


. Accordingly, the thickness of the disc


465


can be selected to achieve a desired equivalent capacitance. Further, mechanical characteristics, such as rigidity, should be considered when selecting a thickness for the disc


465


.




A second aperture


470


then can be etched through the inner region


468


of the disc


465


and through the first sacrificial layer below the center of the disc to expose the second silicon substrate layer


415


, as shown in FIG.


4


E. Notably, the second aperture


470


can be sized to form a hole in the disc


465


having a radius equal to or smaller than the radial distance between opposing axial contact brushes


430


and


435


. Further, the first sacrificial layer in contact with the SiN layer


415


also can be etched away to expose a region


473


of the SiN layer


415


within the second aperture


470


. Known etching techniques can be used, for example reactive ion etch (RIE), plasma etching, etc.




A second sacrificial layer


475


, for example SiO


2


or PSG, then can be applied over an upper surface of the disc


465


and over the radial wall


480


formed by the second aperture


470


. Importantly, the region


473


of the SiN layer


415


should be masked during the application of the second sacrificial layer


475


to prevent the second sacrificial layer


475


from adhering to the SiN layer in the region


473


. Alternatively, a subsequent etching process can be performed to clear away the second sacrificial layer from the region


473


.




Referring to

FIG. 4F

, using LPCVD, a second layer of polysilcon (poly


2


)


490


can be deposited over the previously applied layers, for example the poly


1


layer.


440


surrounding the disc


465


, thereby adding an additional silicon structure. Notably, the poly


2


layer


490


also can fill the second aperture


470


. A washer shaped region


487


then can be etched to remove a washer shaped portion of the poly


2


layer


490


located above the disc


465


. Notably, the inner radius of the washer shaped region


487


can be larger than the inner radius of the disc


465


. Accordingly, the etching of the poly


2


layer


490


can leave a structure


485


, having a “T” shaped cross section, within the second aperture


470


. An upper portion


488


of the structure


485


can extend over the inner portion


468


of disc


465


, thereby limiting vertical movement of the disc


465


once the sacrificial layers are removed. Further, the structure


485


can operate as a bearing around which the disc


465


can rotate. Alternatively, electromagnetic or electrostatic bearings can be provided in the second aperture


470


.




Referring to

FIG. 4G

, the first and second sacrificial layers


450


and


475


then can be released with a hydrogen fluoride (HF) solution as is known to the skilled artisan. For example, the MEHG structure


400


can be dipped in an HF bath. HF does not attack silicon or polysilicon, but quickly etches SiO


2


. Notably, the HF can etch deposited SiO


2


approximately 100× faster than SiN. The release of the sacrificial layers


450


and


475


enables the disc


465


to rest upon, and make electrical contact with, the axial and radial edge contact brushes


430


and


435


. Moreover, the release of the sacrificial layers


450


and


475


frees the disc


465


to rotate about its axis.




A lid


495


can be provided above the disc


465


to provide an enclosed region


497


in which the disc


475


can rotate, as shown in FIG.


4


H. As previously noted, dust and other contaminants that enter the enclosed region


497


can reduce the efficiency of the MEHG. A magnet


499


can be fixed above and/or below the disc


465


to provide a magnetic field aligned with the axis of rotation of the disc


465


. For example a magnet can be attached to the bottom of the lid


495


, spaced from the upper surface


466


of the disc


465


. Further, a magnet can be attached to the bottom of the first silicon substrate below the disc


465


, for example with a third silicon substrate layer.




As previously noted, the magnet


499


can be a permanent magnet, non-permanent magnets, or a combination of a permanent magnet and a non-permanent magnet. For example, the magnet can include an electromagnet and one or more layers of magnetic material. The strength of the magnetic field generated by an electromagnet can be varied by varying the current through the conductor of the electromagnet, which can be useful for varying the output current of the MEHG, also as previously noted. In operation, a voltage applied across axial contact brush


430


and radial edge contact brush


435


causes current to flow between a region near the inner radius


472


of the disc


465


and a peripheral region


469


of the disc


465


, thereby causing the disc to rotate, as previously described.




An exemplary circuit


500


in which the MEHG can be used to provide pulsed current to a circuit device


510


is shown in FIG.


5


. In addition to the circuit device


510


, the circuit can include a power supply


505


, at least one MEHG


515


, a controller


520


, and at least one two-way switch (switch)


525


. The power supply


505


can be a conventional DC power supply. For example, the power supply can incorporate batteries or a transformer and rectifier. The switch can include a first terminal connected to the MEHG


515


, a second terminal connected to the power supply


505


, and a third terminal connected to the circuit device


510


. The circuit device


510


can be any circuit device requiring an input current. For example, the circuit device can be an integrated circuit (IC), such as a CPU, a DSP, or any other processor. The circuit device also can be an output device such as a pulsed current digital antenna, a micro electromechanical system (MEMS) actuator, a light emitter, microrobotics devices, and any other output device that requires an input current. Nonetheless, the present invention is not limited to these examples.




Because the MEHG


515


can be manufactured as a mini device or micro device on a substrate, the MEHG can be incorporated into a circuit board or an IC package, thereby enabling the MEHG


515


to be used as a current source in microelectronic circuits. In one arrangement, the circuit device


510


, the controller


520


, the at least one switch


525


, and the at least one MEHG


515


can be incorporated on a circuit in a single substrate, for example on a single wafer or in a single IC package. In particular, the single substrate can include a controller


520


, a switch


525


an MEHG


515


, and a processor. Moreover, pluralities of these circuits can be provided on a single IC package as well.




In some circuits the energy charge time associated with a MEHG


515


can be longer than the discharge time, which can have the benefit of relieving the power supply from having to supply the instantaneous power requirement of a particular load. But a single MEHG


515


having a charge time longer than the discharge time may not be able to adequately supply a particular current pulse rate required by a specific load


510


. To compensate, a plurality of MEHGs


515


can be used to supply current pulses to the load


510


, thereby increasing the current pulse rate that a circuit is capable of generating. For example, three MEHGs


515


can be provided in the circuit


500


.




The controller


520


can be provided to control the opening and closing of the switches


525


, thereby distributing the current requirements among the MEHGs


515


and keeping the MEHGs


515


synchronized. In one arrangement, the closing of the switches


525


can be sequentially synchronized wherein multiple MEHGs


515


generate current pulses in a specific order with no two MEHGs


515


generating simultaneous current pulses. Accordingly, multiple MEHGs


515


can present to the power supply a load that is more steady than when a single MEHG


515


is used. In another arrangement, the MEHGs


515


can be synchronized to simultaneously generate current pulses, thereby increasing an amount of current generated with the pulses.




In addition to MEHG synchronization, the controller


520


also can preform signal processing, such as analog to digital conversion, signal encoding, modulation, etc. For example, the controller


520


can receive an input signal, encode, modulate and digitize the signal, and activate the switches


525


as required to send current pulses corresponding to the digitized signal to a broadcast antenna.




While the preferred embodiments of the invention have been illustrated and described, it will be clear that the invention is not so limited. Numerous modifications, changes, variations, substitutions and equivalents will occur to those skilled in the art without departing from the spirit and scope of the present invention as described in the claims.



Claims
  • 1. An integrated circuit comprising:a homopolar generator integrally formed on a substrate, said homopolar generator being operatively connected to a power source and storing kinetic energy during a first operational state; a load disposed on said substrate, said load being coupled to said homopolar generator and receiving electric current from said homopolar generator during a second operational state; and an electronic circuit disposed on said substrate, said electronic circuit coupled to said homopolar generator and switching said homopolar generator between said first and second operational states.
  • 2. The integrated circuit according to claim 1, further comprising:at least one electronically controlled switch disposed on said substrates, said switch responsive to a control signal for alternately connecting said homopolar generator to a said power source and to said load.
  • 3. The integrated circuit according to claim 2, said electronic circuit further comprising a controller for generating said control signal.
  • 4. The integrated circuit according to claim 2, wherein said load has a duty cycle and said controller causes said electronically controlled switch to connect said current source to said homopolar generator during an off portion of said load duty cycle and connect said homopolar generator to said load during an on portion of said load duty cycle.
  • 5. The integrated circuit according to claim 1, wherein a material forming said substrate is selected from the group consisting of a ceramic and a semiconductor.
  • 6. The integrated circuit according to claim 5, wherein said homopolar generator is comprised of a recess formed in said substrate and at least one conductive disk rotatably disposed within said recess.
  • 7. The integrated circuit according to claim 1, wherein said substrate is a low temperature co-fired ceramic.
  • 8. The integrated circuit according to claim 1, wherein said homopolar generator is comprised of a magnetic field source and said electronic circuit comprises a controller for selectively controlling an intensity of a magnetic field produced by said magnetic field source.
  • 9. A central processing unit, comprising:a homopolar generator integrally formed on a substrate, said homopolar generator being operatively connected to a power source and storing kinetic energy during a first operational state; electronic circuitry disposed on said substrate, said electronic circuitry being coupled to said homopolar generator and receiving electric current from said homopolar generator during a second operational state; and a control circuit disposed on said substrate, said control circuit coupled to said homopolar generator and switching said homopolar generator between said first and second operational states.
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Number Name Date Kind
5451825 Strohm Sep 1995 A
5481149 Kambe et al. Jan 1996 A
5530309 Weldon Jun 1996 A
5587618 Hathaway Dec 1996 A
5783879 Furlani et al. Jul 1998 A
5821659 Smith Oct 1998 A
5822839 Ghosh et al. Oct 1998 A
6051905 Clark Apr 2000 A
6534887 Peczalski et al. Mar 2003 B1
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Number Date Country
WO 9508210 Mar 1995 WO
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Entry
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