This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2022-142469, filed on Sep. 7, 2022, the entire contents of which are incorporated herein by reference.
The present embodiment relates to electronic circuitry and a power conversion device.
In the field of power electronics, semiconductor switching elements such as MOSFETs (metal oxide semiconductor field effect transistors) or IGBTs (insulated gate bipolar transistors) are used. In a circuit including these switching elements, power loss can be reduced by increasing the speed of switching operations of the elements. However, when the speed of switching operations of the elements is excessively increased, ringing occurs in current flowing at turn-on or at turn-off of the elements. Such current ringing causes noise to occur.
The present embodiment has an object to provide electronic circuitry that detects a peak value of current ringing that occurs at turn-on of a switching element.
In order to achieve the above-described object, an electronic circuitry according to the present embodiment comprises: an input terminal, a detection terminal, a diode having a cathode connected to the input terminal and an anode connected to the detection terminal, a resistor connected between the detection terminal and a first reference voltage, and a capacitor connected between the detection terminal and a second reference voltage. A voltage equal to a minimum value of a voltage applied to the input terminal is outputted from the detection terminal.
In addition, a power conversion device according to the present embodiment comprises: a power conversion circuit including two switching elements that constitute an arm pair, and two drive circuits configured to supply drive currents to the two switching elements respectively, and an electronic circuitry including an input terminal connected to a connection point between the two switching elements, a detection terminal, a diode having a cathode connected to the input terminal and an anode connected to the detection terminal, a resistor connected between the detection terminal and a first reference voltage, and a capacitor connected between the detection terminal and a second reference voltage. A voltage equal to a minimum value of a voltage applied to the input terminal is outputted from the detection terminal of the electronic circuitry.
Hereinafter, embodiments will be described with reference to the drawings. The same or corresponding elements in the drawings are denoted by the same reference, and detailed description will be omitted as appropriate.
The switching elements 11a and 11b are N-channel MOSFETs. The switching elements 11a and 11b constitute a U-phase arm pair of the inverter circuit 10. The drive circuit 12a controls a gate current (drive current) of the switching element 11a to control switching operation, i.e., turn-on and turn-off of the switching element 11a. The drive circuit 12b controls a gate current of the switching element 11b to control switching operation of the switching element 11b.
Similarly, the switching elements 11c and 11d are N-channel MOSFETs. The switching elements 11c and 11d constitute a V-phase arm pair of the inverter circuit 10. The drive circuit 12c controls a gate current of the switching element 11c to control switching operation of the switching element 11c. The drive circuit 12d controls a gate current of the switching element 11d to control switching operation of the switching element 11d.
Similarly, the switching elements 11e and 11f are N-channel MOSFETs. The switching elements 11e and 11f constitute a W-phase arm pair of the inverter circuit 10. The drive circuit 12e controls a gate current of the switching element 11e to control switching operation of the switching element 11e. The drive circuit 12f controls a gate current of the switching element 11f to control switching operation of the switching element 11f.
The motor control system 100 also comprises a control circuit 20. The control circuit 20 generates a PWM signal based on U-phase, V-phase, and W-phase currents of the motor 1, and provides waveform data of the gate currents to the drive circuits 12a to 12f of the switching elements 11a to 11f in synchronization with the PWM signal.
In particular, the control circuit 20 provides waveform data of the gate currents to the drive circuits 12a and 12b in synchronization with the PWM signal. The drive circuit 12a generates a gate current in accordance with the waveform data provided from the control circuit 20, and supplies the gate current to the switching element 11a. The drive circuit 12b generates a gate current in accordance with the waveform data provided from the control circuit 20, and supplies the gate current to the switching element 11b.
Similarly, the control circuit 20 provides waveform data of the gate currents to the drive circuits 12c and 12d in synchronization with the PWM signal. The drive circuit 12c generates a gate current in accordance with the waveform data provided from the control circuit 20, and supplies the gate current to the switching element 11c. The drive circuit 12d generates a gate current in accordance with the waveform data provided from the control circuit 20, and supplies the gate current to the switching element 11d.
Similarly, the control circuit 20 provides waveform data of the gate currents to the drive circuits 12e and 12f in synchronization with the PWM signal. The drive circuit 12e generates a gate current in accordance with the waveform data provided from the control circuit 20, and supplies the gate current to the switching element 11e. The drive circuit 12f generates a gate current in accordance with the waveform data provided from the control circuit 20, and supplies the gate current to the switching element 11f.
Herein, an operation at turn-on of the switching elements 11a to 11f in
An inductor Lload represents inductance of the motor 1 which is a load. An inductor Ld represents parasitic inductance of a wring between the drain terminals of the switching elements 11a and 11b.
The switching element 11a has a gate-source parasitic capacitor Cgs, a gate-drain parasitic capacitor Cgd and a drain-source parasitic capacitor Cds. The drive circuit 12a supplies a gate current Ig to the gate terminal of the switching element 11a.
At time t1, the drive circuit 12a increases the gate current Ig stepwise. This causes charging of the gate-source parasitic capacitor Cgs of the switching element 11a to be started, and the gate voltage of the switching element 11a rises.
At time t2, when the gate voltage of the switching element 11a exceeds a threshold voltage, a channel is formed, and the drain current Id starts flowing. The drain current Id increases along with the rise in gate voltage. In
At this time, the diode Dio is ON, and the anode-side voltage Vdio of the diode Dio does not change and is constant. On the other hand, the flow of the drain current Id produces a voltage Vo across both terminals of the inductor Ld, and the drain voltage Vd decreases.
At time t3, when the drain current Id becomes equal to a stationary component of current flowing through the inductor Lload, i.e., the load current Idc, the diode Dio is turned off, and the anode-side voltage Vdio of the diode Dio decreases. At this time, a resonance loop as shown in
In Embodiment 1, in order to detect the peak value of ringing of the drain current Id at turn-on of the switching element 11a, i.e., a surge current Isurge, a voltage correlated to the surge current Isurge is detected.
The cathode of the diode D1 is connected to the input terminal 31. The anode of the diode D1 is connected to the detection terminal 32. The one end of the resistor 33 is connected to the detection terminal 32. The other end of the resistor 33 is connected to a first reference voltage GND. The one end of the capacitor C1 is connected to the detection terminal 32. The other end of the capacitor C1 is connected to a second reference voltage VDD. In Embodiment 1, the first reference voltage GND=0, and the second reference voltage VDD=Vdc.
In
When the drain voltage Vd drops to the negative side lower than 0, the potential at the cathode of the diode D1 becomes lower than the potential at the anode, and a forward current flows through the diode D1. The capacitor C1 is charged with the forward current to a voltage equal to the minimum value of ringing of the drain voltage Vd. When the drain voltage Vd changes to rise from the minimum value, the capacitor C1 is discharged via the resistor 33.
This discharge is performed in accordance with the time constant “C1*R1” determined by the value of the capacitor C1 and the value of the first resistance element R1 included in the resistor 33. Thus, appropriate setting of the time constant “C1*R1” enables the capacitor C1 to hold the minimum value of the drain voltage Vd for a required time period.
Summarizing the above discussions, ringing of the drain current Id and the ringing of VDD−Vdio are correlated to each other. Also, VDD−Vdio and the drain voltage Vd are negatively correlated to each other. The peak value of ringing of the drain current Id, i.e., the surge current Isurge, and the minimum value of the drain voltage Vd are therefore correlated to each other. Furthermore, the minimum value of the drain voltage Vd and the charged voltage Vo of the capacitor C1 are equal.
As a result, the peak value of ringing of the drain current Id, i.e., the surge current Isurge, and the charged voltage Vo of the capacitor C1 outputted from the detection terminal 32 are linked by a constant that can be calculated from the load current Idc and the circuit constants. The control circuit 20 always detects the load current Idc flowing through the motor 1. In addition, the circuit constants are determined at the time of design and already known. Consequently, the surge current Isurge can be detected based on the voltage Vo outputted from the detection terminal 32.
As described above, electronic circuitry 30 according to Embodiment 1 comprises the first diode D1 having the cathode connected to the input terminal 31 and the anode connected to the detection terminal 32, the resistor 33 connected between the detection terminal 32 and the first reference voltage GND, and the capacitor C1 connected between the detection terminal 32 and the second reference voltage VDD. The voltage Vo equal to the minimum value of the drain voltage Vd applied to the input terminal 31 is outputted from the detection terminal 32.
According to the above features, electronic circuitry 30 according to Embodiment 1 can detect the peak value of ringing of the drain current Id that occurs at turn-on of the switching element 11a, i.e., the surge current Isurge.
In particular, the load current Idc flowing through the motor 1 varies from 0 to the positive side in response to switching operation of the switching element 11a, while ringing of the drain voltage Vd varies from 0 to the negative side. In other words, the variation in the load current Idc and the variation in ringing of the drain voltage Vd are directed oppositely. In Embodiment 1, the surge current Isurge can therefore be detected without being affected by the variation in the load current Idc.
In Embodiment 1, the first reference voltage GND=0, and the second reference voltage VDD=Vdc. The second reference voltage VDD to which the other end of the capacitor C1 is connected is a voltage higher than the first reference voltage GND. However, the second reference voltage VDD may be a voltage identical to the first reference voltage GND. In other words, the second reference voltage VDD should only be identical to the first reference voltage GND, or higher than the first reference voltage GND.
It is preferable that opposite ends of the diode D1 be directly connected to the input terminal 31 and the detection terminal 32 respectively, without the interposition of other elements. On the other hand, the resistor 33 may include a plurality of resistance elements connected in series or in parallel, rather than including the single resistance element R1 alone.
A discharge property of the capacitor C1 is characterized by the time constant “C1*R1” which is a product of the value of the capacitor C1 and the value of the first resistance element R1. Thus, these values may be set based on requirements imposed on the discharge property of the capacitor C1. For example, the values of the capacitor C1 and the first resistance element R1 may be set based on requirements that “when the capacitor C1 charged at a rise of the gate current Ig (that rises in synchronization with the PWM signal) is discharged until the gate current Ig rises next, the charged voltage Vo should not be buried in the noise of the circuit”.
Specifically, as shown in
where “fin” is the frequency of the PWM signal, “Vn” is the voltage of the voltage source Vn that imitates the noise, and “Vdmin” is the minimum value of the voltage applied to the input terminal 31, i.e., the minimum value of the drain voltage Vd.
If thermal noise in the capacitor C1 and the first resistance element R1 is dominant in the noise of the entire circuit including electronic circuitry 30, the above inequation can be approximated as follows:
The buffer circuit 234 includes an operational amplifier (which can also be referred to as “amplifier”) 235, a second resistance element R2 connected between the negative terminal of the operational amplifier 235 and the detection terminal 32, a third resistance element R3 connected between the output terminal and the negative terminal of the operational amplifier 235, and a constant voltage source Vref connected between the positive terminal of the operational amplifier 235 and the first reference voltage GND.
The output voltage Vout of the operational amplifier 235 is expressed as follows:
To address this situation, a resistor 333 of electronic circuitry 330 includes a fourth resistance element R4 and a fifth resistance element R5 connected in series, and the negative terminal of the operational amplifier 235 is connected to a connection point 336 between the fourth resistance element R4 and the fifth resistance element R5. Consequently, the voltage Vo outputted from the detection terminal 32 is divided by the fourth resistance element R4 and the fifth resistance element R5, and the divided voltage is inputted to the negative terminal of the operational amplifier 235. Therefore, the output voltage Vout of the operational amplifier 235 can be kept at less than or equal to the maximum voltage that the operational amplifier 235 can output. Specifically, the following relation should be satisfied.
For example, depending on the magnitude of the time constant “C1*R1”, the capacitor C1 charged at a rise of the gate current Ig (that rises in synchronization with the PWM signal) might not be sufficiently discharged until the gate current Ig rises next. The reset circuit 437 can forcibly discharge the capacitor C1 in such a case.
If thermal noise of the capacitor C1 and the first resistance element R1 is dominant in the noise of the entire circuit including electronic circuitry 530, the above relation can be approximated as follows:
where “T” is the ambient temperature, and “k” is the Boltzmann constant.
The differential amplifier circuit 639 has a positive terminal connected to a connection point 641 between the sixth resistance element R6 and the seventh resistance element R7. The differential amplifier circuit 639 has a negative terminal connected between the connection point 641 of the seventh resistance element R7 and the eighth resistance element R8. Common-mode noise can therefore be canceled out by the differential amplifier circuit 639 even if unexpectedly large noise is added to the voltage Vo outputted from the detection terminal 32.
(Modifications)
In the above-described Embodiment 1, the three-phase inverter circuit 10 is constituted by the switching elements 11a to 11f. In each pair of switching elements, the switching elements are both N-channel MOSFETs. Instead, in a case of constituting a converter circuit, for example, one of the switching elements in each pair of switching elements is an N-channel MOSFET, and the other switching element is a diode.
The switching elements 11a to 11f are not limited to MOSFETs. For example, the switching elements 11a to 11f may be IGBTs or BJTs (bipolar junction transistors). Various materials such as Si (silicon), SiC (silicon carbide), or GaN (gallium nitride) can be used as semiconductor that constitutes the switching elements 11a to 11f.
Although some embodiments have been described, these embodiments have been presented as examples. These embodiments, not intended to limit the scope of embodiments, can be embodied in other various forms, and various omissions, replacements, changes, and combinations can be carried out without departing from the spirit of the embodiments. These embodiments and their modifications are embraced in the scope and spirit of the embodiments, and are similarly embraced in claims and equivalents thereof.
Note that the present embodiment can also be configured as indicated below.
An electronic circuitry comprising:
The electronic circuitry according to 1, wherein the second reference voltage is equal to the first reference voltage or higher than the first reference voltage.
The electronic circuitry according to 1 or 2, further comprising:
The electronic circuitry according to 3, wherein a following relation:
is satisfied, where “R1” is a value of the resistor, “C1” is a value of the capacitor, “fin” is a frequency of a drive current supplied to the first switching element, “Vn” is a voltage of a voltage source that imitates noise virtually connected between the detection terminal and the resistor, and “Vdmin” is the minimum value of the voltage applied to the input terminal.
The electronic circuitry according to item 4, wherein the relation is approximated as follows:
where “T” is ambient temperature, and “k” is Boltzmann constant.
The electronic circuitry according to any one of 1 to 5, further comprising a buffer circuit configured to invert and shift the voltage outputted from the detection terminal.
The electronic circuitry according to 6, wherein the buffer circuit includes:
The electronic circuitry according to 6, wherein
The electronic circuitry according to item 8, wherein a relation:
is satisfied, where “R2” is a value of the second resistance element, “R3” is a value of the third resistance element, “R4” is a value of the fourth resistance element, “R5” is a value of the fifth resistance element, “Vdmin” is a minimum value of the voltage applied to the input terminal, “Vref” is a voltage of the constant voltage source, and “Vmax” is a maximum voltage that the amplifier can output.
The electronic circuitry according to any one of 1 to 9, further comprising a reset circuit configured to discharge the capacitor.
The electronic circuitry according to 10, wherein the reset circuit is a switch connected between the detection terminal and the first reference voltage.
The electronic circuitry according to any one of 1 to 11, further comprising a sample and hold circuit configured to hold the voltage outputted from the detection terminal, wherein
is satisfied, where “R1” is a value of the resistor, “C1” is a value of the capacitor, “Tsample” is a cycle of a sample instruction signal inputted to the sample and hold circuit, “Vn” is a voltage of a voltage source configured to imitate noise virtually connected between the detection terminal and the resistor, and “Vdmin” is the minimum value of the voltage applied to the input terminal.
The electronic circuitry according to 12, wherein the relation is approximated as follows:
where “T” is ambient temperature, and “k” is Boltzmann constant.
The electronic circuitry according to any one of 1 to 13, further comprising a differential amplifier circuit, wherein
A power conversion device comprising:
The power conversion device according to 15, including three power conversion circuits, each being the power conversion circuitry.
Number | Date | Country | Kind |
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2022-142469 | Sep 2022 | JP | national |