This application claims priority to Japanese Patent Application No. 2022-053176 filed on Mar. 29, 2022, the entire contents of which are incorporated by reference herein.
The present disclosure relates to an electronic component.
An electronic component including an element body and an external electrode formed by baking a metal paste on a surface of the element body is known (for example, Japanese Unexamined Patent Publication No. 2020-126914). In Patent Document 1, an external electrode has a main body portion covering a predetermined surface of an element body and a wrapping-around portion wrapping around a surface orthogonal to the predetermined surface.
In an electronic component having the constitution described above, cracking may occur in an element body due to stress acting on the element body. When cracking occurs in an element body, there is a problem that reliability of an electronic component is impaired.
An object of an aspect of the present disclosure is to provide an electronic component in which stress is relaxed and occurrence of cracking in an element body can be curbed.
An electronic component according to the aspect of the present disclosure includes an element body having a pair of first surfaces facing each other in a first direction, a pair of second surfaces facing each other in a second direction orthogonal to the first direction, and a pair of third surfaces facing each other in a third direction orthogonal to the first direction and the second direction; and an external electrode having a main body portion covering at least the second surface and a first wrapping-around portion wrapping around the third surface in the element body. The wrapping-around portion of the external electrode has a first part having a first distance, a second part having a second distance, a third part having a third distance, a fourth part having a fourth distance, and a fifth part having a fifth distance in the second direction in order from one side to the other side in the first direction. The second distance is longer than the first distance and the third distance. The fourth distance is longer than the third distance and the fifth distance.
This electronic component includes the external electrode having the main body portion covering at least the second surface and the first wrapping-around portion wrapping around the third surface in the element body. In the wrapping-around portion of this external electrode, the second distance is longer than the first distance and the third distance, and the fourth distance is longer than the third distance and the fifth distance. In this case, the first wrapping-around portion has an uneven shape protruding in the second direction in the second part and the fourth part. In this case, it is easy for the first wrapping-around portion to disperse stress acting on the element body. Thus, stress can be relaxed and occurrence of cracking in the element body can be curbed.
The second part and the fourth part may be disposed with a center position of the element body in the first direction interposed therebetween. In this case, the second part and the fourth part having a large protruding amount can be disposed in a manner of being dispersed in the first direction. Accordingly, a uniform stress dispersion performance of the element body in the first direction can be achieved.
Thicknesses of the second part and the fourth part in the third direction may be larger than thicknesses of the first part, the third part, and the fifth part. In this case, stress can be more easily dispersed by securing the thicknesses of the second part and the fourth part.
The second part and the fourth part may be disposed at positions closer to the first surfaces than the center position of the element body in the first direction. In this case, since an uneven shape can be provided near a corner portion between the first surface and the third surface which is a portion where stress is likely to be concentrated, stress in the portion is easily dispersed.
The electronic component may further include a coil provided inside the element body. A coil portion of the coil may not overlap the second part and the fourth part when viewed in the third direction. In this case, it is possible to curb occurrence of a stray capacitance caused when the first wrapping-around portion and the coil overlap each other. For this reason, it is possible to have countermeasure against noise in a wide band by extending a self-resonant frequency to a higher frequency.
The external electrode may have the pair of first wrapping-around portions wrapping around the pair of third surfaces, and a pair of second wrapping-around portions wrapping around the pair of first surfaces. In the pair of first wrapping-around portions, the second distance may be longer than the first distance and the third distance, and the fourth distance may be longer than the third distance and the fifth distance. In this case, it is possible to have a structure in which stress is easily dispersed on both sides of the pair of first wrapping-around portions.
According to the present disclosure, it is possible to provide an electronic component in which stress is relaxed and occurrence of cracking in an element body can be curbed.
Hereinafter, with reference to the accompanying drawings, an embodiment of the present disclosure will be described in detail. In description of the drawings, the same reference signs are used for elements which are the same or equivalent, and duplicate description thereof will be omitted.
First, with reference to
As illustrated in
For example, the element body 2 has insulation properties. For example, the element body 2 is constituted using a magnetic material.
For example, a magnetic material includes at least one selected from a Ni—Cu—Zn-based ferrite material, a Ni—Cu—Zn—Mg-based ferrite material, and a Ni—Cu-based ferrite material. A magnetic material constituting the element body 2 may include a Fe alloy or the like. The element body 2 may be constituted using a non-magnetic material. For example, a non-magnetic material includes at least one selected from a glass ceramic material and a dielectric material.
For example, the element body 2 exhibits a rectangular parallelepiped shape. A rectangular parallelepiped shape includes a rectangular parallelepiped shape in which corner portions and ridgeline portions are chamfered and a rectangular parallelepiped shape in which corner portions and ridgeline portions are rounded. The shape of the element body 2 is not limited to a rectangular parallelepiped shape. For example, the element body 2 may exhibit a columnar shape.
The element body 2 has a pair of end surfaces 2a and 2b (refer to
The pair of end surfaces 2a and 2b face each other in the Y axis direction. The pair of side surfaces 2c and 2d face each other in the Z axis direction. The pair of side surfaces 2e and 2f face each other in the X axis direction. For example, in the element body 2, the lengths in the Z axis direction and the X axis direction are shorter than the length in the Y axis direction. For example, in the element body 2, the length in the Z axis direction is shorter than the lengths in the X axis direction and the Y axis direction. The length ratios of the element body 2 in the X axis direction, the Y axis direction, and the Z axis direction are not limited thereto. For example, the Y axis direction is a longitudinal direction. In the present embodiment, the X axis direction corresponds to “the first direction” in the claims, the Y axis direction corresponds to “the second direction” in the claims, and the Z axis direction corresponds to “the third direction” in the claims. In the present embodiment, the side surfaces 2e and 2f correspond to “first surfaces” in the claims, the end surfaces 2a and 2b correspond to “second surfaces” in the claims, and the side surfaces 2c and 2d correspond to “third surfaces” in the claims.
A pair of external electrodes 3 and 4 are disposed apart from each other on an outer surface of the element body 2. The pair of external electrodes 3 and 4 face each other in the Y axis direction. The pair of external electrodes 3 and 4 are separated from each other in the Y axis direction.
For example, the pair of external electrodes 3 and 4 are formed by the technique described below. For example, the pair of external electrodes 3 and 4 are constituted using a metal material. For example, a metal material is copper, silver, gold, nickel, or chromium. For example, the pair of external electrodes 3 and 4 are formed by performing plating on an electrode layer. For example, an electrode layer is constituted of a conductive paste. For example, a conductive paste is applied by a dipping method, a printing method, or a transferring method. For example, plating is electroplating or electroless plating. By this plating, a plating layer is formed on an outer surface of a conductive paste.
As illustrated in
For example, the wrapping-around portions 22, 23, 24, and 26 of the external electrode 3 cover parts of the pair of side surfaces 2c and 2d and the pair of side surfaces 2e and 2f. The main body portion 21 of the external electrode 3 is coupled to the wrapping-around portions 22, 23, 24, and 26 of the external electrode 3. In each of the side surfaces 2c and 2d, regions covered by the wrapping-around portions 22 and 23 of the external electrode 3 have an uneven shape (details will be described below). In each of the side surfaces 2e and 2f, regions covered by the wrapping-around portions 24 and 26 of the external electrode 3 exhibit a rectangular shape, for example.
For example, the external electrode 4 includes a main body portion 31, a pair of wrapping-around portions 32 and 33, and a pair of wrapping-around portions 34 and 36 (refer to
As illustrated in
As illustrated in
Next, with reference to
The wrapping-around portion 22 of the external electrode 3 has a first part 41 having a first distance D1, a second part 42 having a second distance D2, a third part 43 having a third distance D3, a fourth part 44 having a fourth distance D4, and a fifth part 45 having a fifth distance D5 in the Y axis direction in order from the positive side 20 toward the negative side in the X axis direction. In this case, the second distance D2 is longer than the first distance D1 and the third distance D3. In addition, the fourth distance D4 is longer than the third distance D3 and the fifth distance D5. The lower limit value therefor is not particularly limited. However, the lengths of the distances D2 and D4 are preferably longer than 100% compared to the lengths of the remaining distances D1, D3, and D5 and more preferably equal to or longer than 105%. The upper limit value therefor is not particularly limited. However, the lengths of the distances D2 and D4 are preferably equal to or shorter than 150% compared to the lengths of the remaining distances D1, D3, and D5 and more preferably equal to or shorter than 130%.
In the present embodiment, the wrapping-around portion 22 has protruding portions 46 and 47 of an edge portion 22a on the positive side in the Y axis direction protruding to the positive side in the Y axis direction. The protruding portions 46 and 47 have a curved shape projecting to the positive side in the Y axis direction. The protruding portion 46 and the protruding portion 47 disposed in a manner of being apart from each other in the X axis direction. In addition, a recessed portion 48 of the edge portion 22a formed to be recessed to the negative side in the Y axis direction is formed between the protruding portion 46 and the protruding portion 47. Here, the recessed portion 48 has a curved shape projecting to the negative side in the Y axis direction.
In such a constitution, a part corresponding to the side surface 2e on the positive side in the X axis direction corresponds to the first part 41. A part corresponding to the largest portion positioned on the farthest positive side in the Y axis direction in the protruding portion 46 corresponds to the second part 42. A part corresponding to the smallest portion positioned on the farthest negative side in the Y axis direction in the recessed portion 48 corresponds to the third part 43. A part corresponding to the largest portion positioned on the farthest positive side in the Y axis direction in the protruding portion 47 corresponds to the fourth part 44. A part corresponding to the side surface 2f on the negative side in the X axis direction corresponds to the fifth part 45.
The second part 42 and the fourth part 44 are disposed with a center position of the element body 2 in the X axis direction interposed therebetween. That is, the protruding portion 46 and the second part 42 are disposed on the positive side in the X axis direction from a centerline CL1 in the X axis direction. The protruding portion 47 and the fourth part 44 are disposed on the negative side in the X axis direction from the centerline CL1.
The second part 42 is disposed at a position closer to the side surface 2e than the center position of the element body 2 in the X axis direction. When a centerline CL2 in the X axis direction between the centerline CL1 and the side surface 2e is set, the second part 42 is disposed on the positive side in the X axis direction from the centerline CL2. The fourth part 44 is disposed at a position closer to the side surface 2f than the center position of the element body 2 in the X axis direction. When a centerline CL3 in the X axis direction between the centerline CL1 and the side surface 2f is set, the fourth part 44 is disposed on the negative side in the X axis direction from the centerline CL3.
The position of the second part 42 in the X axis direction is not particularly limited. However, for example, when a width dimension W1 of the element body 2 is the X axis direction 100%, the second part 42 need only have a dimension within a range of 20% from the centerline CL2. The fourth part 44 need only have a dimension within a range of 20% from the centerline CL3.
The thicknesses of the second part 42 and the fourth part 44 in the Z axis direction are larger than the thicknesses of the first part 41, the third part 43, and the fifth part 45. Specifically, as illustrated in
As illustrated in
Next, with reference to
As illustrated in
Next, operations and effects of the electronic component 1 according to the present embodiment will be described. Operations and effects will be described mainly regarding the wrapping-around portion 22 of the external electrode 3. However, similar operations and effects are also established in the remaining wrapping-around portions 23, 32, and 33.
This electronic component 1 includes the external electrode 3 having the main body portion 21 covering the end surface 2a and the wrapping-around portion 22 wrapping around the side surface 2c in the element body 2. In the wrapping-around portion 22 of this external electrode 3, the second distance D2 is longer than the first distance D1 and the third distance D3, and the fourth distance D4 is longer than the third distance D3 and the fifth distance D5. In this case, the wrapping-around portion 22 has an uneven shape protruding in the Y axis direction in the second part 42 and the fourth part 44. In this case, it is easy for the wrapping-around portion 22 to disperse stress acting on the element body 2. Thus, stress can be relaxed and occurrence of cracking in the element body 2 can be curbed.
The second part 42 and the fourth part 44 may be disposed with the center position of the element body 2 in the Y axis direction interposed therebetween. In this case, the second part 42 and the fourth part 44 having a large protruding amount can be disposed in a manner of being dispersed in the X axis direction. Accordingly, a uniform stress dispersion performance of the element body 2 in the X axis direction can be achieved.
The thicknesses of the second part 42 and the fourth part 44 in the Z axis direction may be larger than the thicknesses of the first part 41, the third part 43, and the fifth part 45. In this case, stress can be more easily dispersed by securing the thicknesses of the second part 42 and the fourth part 44.
The second part 42 and the fourth part 44 may be disposed at positions closer to the side surfaces 2e and 2f than the center position of the element body 2 in the X axis direction. In this case, since an uneven shape can be provided near a corner portion between the side surfaces 2e and 2f and the side surface 2c which is a portion where stress is likely to be concentrated, stress in the portion is easily dispersed.
The electronic component 1 may further include the coil 10 provided inside the element body 2. The coil portion 12 of the coil 10 may not overlap the second part 42 and the fourth part 44 when viewed in the Z axis direction. In this case, it is possible to curb occurrence of a stray capacitance caused when the wrapping-around portion 22 and the coil portion 12 of the coil 10 overlap each other. For this reason, it is possible to have countermeasure against noise in a wide band by extending a self-resonant frequency to a higher frequency.
For example, in a comparative example illustrated in
The external electrode 3 may have the pair of wrapping-around portions 22 and 23 wrapping around the pair of side surfaces 2c and 2d and the pair of wrapping-around portions 24 and 26 wrapping around the pair of side surfaces 2e and 2f. In the pair of wrapping-around portions 22 and 23, the second distance D2 may be longer than the first distance D1 and the third distance D3, and the fourth distance D4 may be longer than the third distance D3 and the fifth distance D5. In this case, it is possible to have a structure in which stress is easily dispersed on both sides of the pair of wrapping-around portions 22 and 23.
Next, with reference to
As shown in
The present disclosure is not limited to the embodiment described above.
The shape of the wrapping-around portion of the external electrode is not limited to that illustrated in
In addition, the protruding portions 46 and 47 may also not have a curved shape, and a portion near the apex portion may have a linear shape.
The positions of the second part 42 and the fourth part 44 in the X axis direction are not particularly limited. For example, the second part 42 and the fourth part 44 may be disposed on the centerline CL1 side from the centerlines CL2 and CL3. In addition, both the second part 42 and the fourth part 44 may be disposed on one side in the X axis direction with respect to the centerline CL1.
In the embodiment described above, the coil portion has an annular shape when viewed from the Z axis, but the shape of the coil portion is not particularly limited. The coil portion may have a rectangular ring shape or a polygonal ring shape.
1. An electronic component comprising:
Number | Date | Country | Kind |
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2022-053176 | Mar 2022 | JP | national |