Information
-
Patent Grant
-
6218925
-
Patent Number
6,218,925
-
Date Filed
Friday, January 8, 199926 years ago
-
Date Issued
Tuesday, April 17, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Gellner; Michael L.
- Nguyen; Tuyen T.
Agents
- Lowe Hauptman Gilman & Berner, LLP
-
CPC
-
US Classifications
Field of Search
US
- 336 200
- 336 232
- 336 83
- 336 192
- 336 221
- 029 6021
-
International Classifications
-
Abstract
An electronic component is provided wherein the winding center line (Y) of a coil 72 buried in a rectangular-parallelepiped-shaped chip 71 is set on a straight line joining the central points of a pair of square opposed end surfaces of the chip where terminal electrodes 73a and 73b are formed, wherein the coil 72 is arranged so that the winding locus of the coil 72 as seen in the direction of the winding center line is located line-symmetrically around each of any two crossing straight lines crossing the winding center line (Y) of the coil 72 perpendicularly, and wherein leadout conductors 74a and 74b each joining the end of the coil and the terminal electrode 73a and 73b are located at the respective ends of the chip on the winding center line of the coil 72. Thus, this electronic component includes the coil that prevents the inductance from being changed by the mounting orientation.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention elates to an electronic component comprising one or more coils buried in a chip.
2. Description of the Related Art
FIG. 2
shows a side sectional view of a laminated inductor as a conventional electronic component on this head.
In
FIG. 2
,
20
is a laminated inductor comprising a rectangular-parallelepiped-shaped chip
21
of a magnetic substance material, a spiral coil
22
buried in the chip
21
, and a pair of terminal electrodes
23
provided at the longitudinal ends of the chip
21
. The winding center line, i.e., longitudinal axis, Y of the coil
22
is orthogonal to a line joining the terminal electrodes
23
together (extending in the longitudinal direction of the chip), and the end of the coil
22
is guided out to the end surface of the chip where it is connected to the respective terminal electrode
23
.
To mount the laminated inductor
20
on a conductor pattern on a circuit board, two orientations are available in which the winding center line (Y) of the coil
22
is perpendicular to the mounting surface of the circuit board (Z) as shown in FIG.
3
and in which winding the center line (Y) of the coil
22
is parallel with the mounting surface of the circuit board (Z) as shown in FIG.
4
.
There is a difference in inductance between the mounting orientations in
FIGS. 3 and 4
due to the different locational relationship between the coil
22
and the circuit board (Z) resulting in a difference in magnetic reluctance to magnetic fluxes outside the chip. In particular, in a laminated inductor using a chip material of a lower relative magnetic permeability, the difference in mounting orientation causes a significant difference in magnetic reluctance and thus a relatively large difference in inductance.
To solve such a problem, a laminated inductor has been proposed in which the orientation of the winding center line of the coil relative to the surface of the circuit board remains unchanged regardless of the mounting orientation (Japanese Patent Application Laid-Open No. 8-55726).
This laminated inductor is generally called a vertically laminated inductor wherein a laminated structure is formed in the direction of a line joining the terminal electrodes together as shown in
FIGS. 5
to
7
.
A chip
31
in a vertically laminated inductor
30
, which is shown in
FIGS. 5
to
7
, is formed by laminating a top-layer sheet (A) of a magnetic material, coil-layer sheets (B
1
) to (B
4
) of a magnetic material, and a bottom-layer sheet (C) of a magnetic material. A leadout conductor (Pa) is formed in the top layer-sheet (A) of a magnetic material in such a way as to overlap a via hole (h). Four types of approximately-U-shaped coil conductors (Pb
1
) to (Pb
4
) are formed in the coil-layer sheets (B
1
) to (B
4
) of a magnetic material in such a way that their ends overlap the via hole (h). In addition, a rectangular leadout conductor (Pc) is formed in the bottom-layer sheet (C) of a magnetic material in such a way as to overlap the via hole (h). Furthermore, terminal electrodes
33
are formed at the respective ends of the chip
31
in the lamination direction to constitute the vertically laminated inductor
30
.
The coil conductors (Pb
1
) to (Pb
4
) are connected together via the via hole (h) to form the coil
32
, and the respective ends of the coil
32
are connected to the terminal electrodes
33
via leadout conductors
34
a
and
34
b
consisting of leadout conductors (Pa) and (Pc) formed in the top- and bottom-layer sheets (A) and (C) of a magnetic material.
In the vertically laminated inductor
30
of the configuration shown in
FIGS. 5
to
7
, when a current flows through the inductor, two fluxes are generated; one of them is parallel with the winding center line (Y) of the coil
32
, while the other rotates around the leadout conductors
34
a
and
34
b.
These magnetic fluxes form the inductance of the chip.
When, however, the laminated inductor
30
is mounted on the circuit board (Z), there is a difference in distance between the leadout conductor
34
a
or
34
b
and the circuit board (Z), between the mounting orientation shown in FIG.
8
and the mounting orientation shown in
FIG. 9
in which the inductor is vertically revered. Consequently, there is a difference in magnetic reluctance to magnetic fluxes generated around the leadout conductors
34
a
and
34
b,
resulting in a difference in inductance depending on the mounting orientation.
BRIEF SUMMARY OF THE INVENTION
It is an object of the present invention to provide an electronic component including a coil that avoids a difference in inductance depending on the mounting orientation.
The present invention provides an electronic component comprising a coil buried in a rectangular-parallelepiped-shaped chip and terminal electrodes located at the respective ends of the chip and connected to the respective ends of the coil, wherein the winding center line of the coil, i.e., the coil axis, is set on a straight line joining the central points of a pair of opposed end surfaces of the chip at which terminal electrodes are formed and wherein the winding locus of the coil as seen in the direction of the winding center line and leadout conductors each joining the end of the coil and the terminal electrode together are arranged at positions and/or in conditions such that when the electronic component is mounted on a circuit board, the winding locus of the coil and the distance between the leadout conductor and the circuit board remains unchanged at least despite the reversal of the electronic component.
In the electronic component of this configuration, the distances between the coil and the circuit board and between the leadout conductor and the circuit board remain unchanged whichever of the four surfaces of the chip different from its end surfaces is opposed to the circuit board, as long as, for example, a cross section of the chip perpendicular to the winding center line of the coil is square. Thus, the magnetic reluctance remains the same in each mounting orientation, thereby preventing the inductance provided by the coil and leadout conductors from being changed by the mounting orientation. Consequently, this electronic component precludes a difference in inductance depending on the mounting orientation. In addition, when the chip is shaped like a rectangular parallelepiped and the cross section of the chip perpendicular to the winding center line of the coil is not square, the distance between the leadout conductor and the circuit board remains unchanged despite the vertical reversal of the chip in mounting it on the circuit board. As a result, when the cross section of the chip perpendicular to the winding center line of the coil has a shape other than a square, the inductance remains unchanged despite the vertical reversal of the chip in mounting it on the circuit board.
Moreover, the present invention provides an electronic component wherein the inductance remains unchanged regardless of the mounting orientation even if the chip is shaped like a cylinder as described above. For example, the present invention provides an electronic component comprising a coil buried in a cylinder-shaped chip and terminal electrodes located at the respective ends of the chip and connected to the respective ends of the coil, wherein the winding center line of the coil is set on a straight line joining the central points of a pair of opposed end surfaces of the chip at which terminal electrodes are formed, wherein the distance between the winding locus of the coil as seen in the direction of the winding center line and the central point through which the winding center line of the coil passes remains constant in any cross section of the chip which the winding center line of the coil crosses perpendicularly, and wherein at either end of the chip, a leadout conductor joining the end of the coil and the terminal electrode together is located on the winding center line of the coil.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view of a laminated inductor according to a first embodiment of the present invention;
FIG. 2
is a side sectional view of a laminated inductor according to a conventional example;
FIG. 3
is a perspective of how a conventional laminated inductor is mounted;
FIG. 4
is a perspective of how a conventional laminated inductor is mounted;
FIG. 5
is a side sectional view of a vertically laminated inductor according to a conventional example;
FIG. 6
is a perspective view of a vertically laminated inductor according to a conventional example;
FIG. 7
is a exploded perspective view of a laminated structure of a vertically laminated inductor according to a conventional example;
FIG. 8
is a side sectional view of how a laminated inductor is mounted according to a conventional example;
FIG. 9
is a side sectional view of how a laminated inductor is mounted according to a conventional example;
FIG. 10
is an exploded perspective view of a laminated structure of the laminated inductor according to the first embodiment of the present invention;
FIG. 11
is a perspective view of a laminated inductor according to a second embodiment of the present invention;
FIG. 12
is an exploded perspective view of the laminated structure of the laminated inductor according to the second embodiment of the present invention;
FIGS. 13
a
to
13
f
show the winding locus of another coil according to the second embodiment of the present invention;
FIG. 14
is a perspective view showing a laminated inductor according to a third embodiment of the present invention;
FIG. 15
shows the winding locus of a coil according to the third embodiment of the present invention as seen in the direction of the winding center line of the coil;
FIG. 16
is a perspective view showing a laminated inductor according to a fourth embodiment of the present invention;
FIG. 17
is a perspective view showing a laminated inductor according to a fifth embodiment of the present invention;
FIG. 18
shows the winding locus of a coil according to the fifth embodiment of the present invention as seen in the direction of the winding center line of the coil;
FIG. 19
is an exploded perspective view showing the laminated structure of the laminated inductor according to the fifth embodiment of the present invention;
FIG. 20
is a perspective view showing a laminated inductor according to a sixth embodiment of the present invention;
FIG. 21
shows positions at which leadout conductors are formed according to the sixth embodiment of the present invention;
FIG. 22
is a perspective view showing a laminated inductor according to a seventh embodiment of the present invention;
FIG. 23
shows a position at which leadout conductors are formed according to the seventh embodiment of the present invention;
FIG. 24
is a perspective view showing a laminated inductor according to an eighth embodiment of the present invention;
FIG. 25
shows the winding locus of a coil according to the eighth embodiment of the present invention as seen in the direction of the winding center line of the coil; and
FIG. 26
is an exploded perspective view showing the laminated structure of the laminated inductor according to the eighth embodiment of the present invention;
FIG. 27
is a perspective view showing a laminated inductor according to a ninth embodiment of the present invention;
FIG. 28
is a side sectional view showing a laminated inductor according to the ninth embodiment of the present invention;
FIG. 29
is an exploded perspective view showing the laminated structure according to the ninth embodiment of the present invention;
FIG. 30
shows the arrangement of a leadout conductor as seen in the direction of the center line of a coil according to the ninth embodiment of the present invention;
FIG. 31
shows another example of the leadout conductor according to the ninth embodiment of the present invention;
FIG. 32
is a side sectional view showing a laminated inductor according to a tenth embodiment of the present invention;
FIG. 33
shows another example for setting the length of a first leadout conductor according to the tenth embodiment of the present invention;
FIG. 34
is a side sectional view showing a laminated inductor according to an eleventh embodiment of the present invention;
FIG. 35
is a side sectional view showing a laminated inductor according to a twelfth embodiment of the present invention;
FIG. 36
is an exploded perspective view showing a laminated structure of a laminated inductor according to a thirteenth embodiment of the present invention;
FIG. 37
is a side sectional view showing a laminated inductor according to a fourteenth embodiment of the present invention;
FIG. 38
is a side sectional view showing a laminated inductor according to a fifteenth embodiment of the present invention;
FIG. 39
is a top sectional view showing the laminated inductor according to the fifteenth embodiment of the present invention;
FIG. 40
is an exploded perspective view showing the laminated structure of the laminated inductor according to a fifteenth embodiment of the present invention;
FIG. 41
is a side sectional view showing a laminated inductor according to a sixteenth embodiment of the present invention;
FIG. 42
describes how a gap is formed in a chip according to the sixteenth embodiment of the present invention;
FIG. 43
is a side sectional view showing a laminated inductor according to a seventeenth embodiment of the present invention;
FIG. 44
describes how the gap in the chip is impregnated with a synthetic resin according to the seventeenth embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The present invention is described in detail with reference to the accompanying drawings.
FIG. 1
is a perspective view showing a laminated inductor
10
according to a first embodiment of the present invention, and
FIG. 10
is an exploded perspective view showing the laminated structure of the laminated inductor
10
. In the figures,
11
is a rectangular parallelepiped chip of a magnetic or non-magnetic insulating material having a laminated structure,
12
is a coil consisting of internal conductors buried in the chip
11
and spirally connected together, and
13
a
and
13
b
are a pair of terminal electrodes provided at the respective ends of the chip
11
in the lamination direction of the laminated structure.
The coil
12
is formed in such a way that its winding center line (Y) is located on a straight line joining the centers of the end surfaces of the chip
11
forming the terminal electrodes
13
a
and
13
b.
The respective ends of the coil
12
are connected to the terminal electrodes
13
a
and
13
b
via leadout conductors
14
a
and
14
b
located on the winding center line (Y) of the coil
12
.
The chip
11
is formed by laminating one or more layers of a top-layer sheet
41
consisting of an rectangular insulating material sheet of a predetermined thickness; connection sheets
42
and
47
; coil-layer sheets
43
to
46
; and a bottom-layer sheet
48
as shown in FIG.
10
.
In the following description, the lamination direction of the sheets
41
to
48
is defined as the vertical direction so as to correspond to FIG.
10
.
The coil
12
is formed by laminating a plurality of rectangular coil-layer sheets
43
to
46
having in their top surface approximately-U-shaped internal coil conductors (Pb
1
) to (Pb
4
), respectively, having at one end the via hole (h) with a conductor filled therein. When the coil-layer sheets
43
to
46
are laminated, the via-hole end of each of the internal coil-conductors (Pb
1
) to (Pb
4
) is connected via the conductor in the via hole (h) to the other end of another internal coil conductor immediately above or below the first conductor so that the internal coil conductors (Pb
1
) to (Pb
4
) formed in the plurality of layers form the spiral coil
12
.
In addition, the coil
12
is formed in such a way that the winding locus of the coil as seen in the direction of the winding center line (Y) is point-symmetrical around the central point through which the winding center line (Y) passes.
In the following description, the via hole with a conductor filled therein is simply referred to as a “via hole”, and “connected to the via hole” and “connected via the via hole”mean “connected to the conductor filled in the via hole” and “connected via the conductor filled in the via hole”.
In addition, a connection sheet
42
having in its surface a connection conductor (Pa
1
) with the via hole (h) formed at one end is laminated on the coil-layer sheet
43
, and this via hole (h) connects the connection conductor (Pa
1
) and the internal coil conductor (Pb
1
) together.
Furthermore, one or more top-layer sheets
41
with the leadout conductor (Pa) formed in the via hole (h) located at the center are laminated on the connection sheet
42
, and during lamination, the leadout conductor (Pa) is connected to the other end of the connection conductor (Pa
1
).
In addition, a connection sheet
47
having in its surface a connection conductor (Pc
1
) with the via hole (h) formed at one end is laminated under the coil-layer sheet
46
, and the other end of the connection conductor (Pc
1
) and the internal coil conductor (Pb
4
) are connected together via the via hole (h) formed in the coil-layer sheet
46
located over the connection conductor (Pc
1
).
Furthermore, one or more bottom-layer sheets
48
with the leadout conductor (Pc) formed in the via hole (h) located at the center are laminated under the connection sheet
47
, and during lamination, the leadout conductor (Pc) is connected to one end of the connection conductor (Pc
1
).
Thus, the plurality of leadout conductors (Pa) form the leadout conductor
14
a,
and the plurality of leadout conductors (Pc) form the leadout conductor
14
b.
Next, a method for fabricating this laminated inductor is described.
Before fabrication, the sheets
41
to
48
are prepared.
The coil-layer sheets
43
to
46
are formed by forming a via hole (h) at a predetermined position of each insulating green sheet mainly consisting of a BaO or TiO
2
ceramic material and then forming four types of U-shaped internal coil conductors (Pb
1
) to (Pb
4
) in the respective sheets in such a way that their ends overlap the via hole (h). In addition to the U shape, the internal coil conductors (Pb
1
) to (Pb
4
) may have a non-annular shape such as an L shape, as is well known.
The top- and bottom-layer sheets
41
and
48
are produced by forming the via hole (h) at the center of each of similar insulating green sheets, that is, at the position of the winding center line of the coil
12
and then forming the rectangular leadout conductors (Pa) and (Pc) in the sheets in such a way as to overlap the via hole (h).
The connection sheets
42
and
47
are produced by forming the via hole (h) at a predetermined position of each of similar insulating sheets and then forming the connection conductors (Pa
1
) and (Pc
1
) in such a way as to overlap both the internal coil conductors (Pb
1
) to (Pb
4
) and the leadout conductors (Pa) and (Pc), respectively.
The via hole (h) is formed by means of the irradiation of laser beams if the insulating green sheet is supported by a film. Alternatively, the via hole (h) is formed by means of die punching if the insulating green sheet is not supported by a film.
Then, the film (if any) is peeled off from each of the prepared sheets
41
to
48
, which are then laminated in the above order and compressed at a pressure about 500 kg/cm
2
to form a sheet laminated body. The number of the top- and bottom-layer sheets
41
and
48
used corresponds to the layer thickness, and the number of the coil-layer sheets
43
to
46
used corresponds to the number of coil windings.
Then, the sheet laminated body is baked at about 900° C. A method such as dipping is then used to apply a conductor paste to both lamination-wise ends of the chip
11
obtained by means of baking, and the paint is baked to form the terminal electrodes
13
a
and
13
b,
thereby obtaining the laminated inductor
10
. Then, the terminal electrodes
13
a
and
13
b
may be Sn—pb plated as required.
In the laminated inductor
10
, the chip
11
is shaped like a rectangular-parallelepiped, the winding center line (Y) of the coil
12
is set on a straight line joining the centers of the end surfaces of the chip where the terminal electrodes
13
a
and
13
b
are formed, and the leadout conductors
14
a
and
14
b
are located on the winding center line (Y). Thus, when the laminated inductor
10
is mounted on the circuit board in such a way that the surface of the circuit board is opposed to the top or bottom surface of the chip
11
in
FIG. 1
, the distances (the locational relationship) between the coil
12
and the circuit board and between the leadout conductors
14
a
and
14
b
and the circuit board remains unchanged in either case. Thus, the magnetic resistance to magnetic fluxes generated around the coil
12
and leadout conductors
14
a
and
14
b
is almost the same in each mounting orientation, thereby preventing the inductance from being changed.
In addition, when the laminated inductor
10
is mounted on the circuit board whichever of the four surfaces of the chip
11
different from its end surfaces in
FIG. 1
is opposed to the surface of the circuit board, even if the chip
11
is vertically reversed in mounting on the circuit board, the distances (the locational relationship) between the coil
12
and the circuit board and between the leadout conductors
14
a
and
14
b
and the circuit board remain unchanged. Thus, the magnetic resistance to magnetic fluxes generated around the coil
12
and leadout conductors
14
a
and
14
b
is almost the same in each mounting orientation, thereby preventing the inductance from being changed.
Next, a second embodiment of the present invention is described.
FIG. 11
is a perspective view showing a laminated inductor according to a second embodiment of the present invention, and
FIG. 12
is an exploded perspective view showing the laminated structure of the laminated inductor. In the figures, the same components as in the first embodiment has the same reference numerals, and their description is omitted.
In addition, the second embodiment differs from the first embodiment in that the two leadout conductors are not located on the winding center line (Y) of the coil but symmetrically around the winding center line (Y).
That is, in a laminated inductor
50
in the second embodiment, leadout conductors
51
a,
51
b
and
52
a,
52
b
are formed at the respective ends of a chip
11
in such a manner that their ends are exposed on one of the diagonal lines in the end surface of the chip and at an equal distance from the central point through which the winding center line (Y) passes and that the conductors are parallel with the winding center line (Y), is as shown in FIG.
11
.
The leadout conductors
51
a,
51
b,
52
a,
and
52
b
can each be obtained by forming the via hole (h) and the leadout conductors (Pa) and (Pc) in the top- and bottom-layer sheets
41
and
48
, as in the leadout conductors
14
a
and
14
b
in the first embodiment.
In addition, connection conductors (Pd
1
) and (Pd
2
) shaped to connect the ends of the coil
12
to the leadout conductors
51
a,
51
b,
52
a,
and
52
b
are formed in connection sheets
42
and
47
.
The laminated inductor
50
according to the second embodiment can provide effects similar to those of the first embodiment.
That is, in the laminated inductor
50
in the second embodiment, the winding center line (Y) of the coil
12
is set in the direction of a line joining centers of the end surfaces of the chip together, the coil
12
is formed in such a way that the winding locus of the coil
12
as seen in the direction of the winding center line is point-symmetrical around the central point through which the winding center line (Y) passes, and the two leadout conductors
51
a
and
51
b
or
52
a
and
52
b
joining the end of the coil and the terminal electrode
13
a
and
13
b
together are located symmetrically around the winding center line (Y) of the coil
12
. Thus, if the inductor is vertically reversed when mounted on the circuit board, the distances between the coil
12
and the circuit board and between the leadout conductors
51
a
and
51
b
or
52
a
and
52
b
remain unchanged. Thus, the magnetic resistance remains the same in each mounting orientation, thereby preventing the inductance provided by the coil
12
and leadout conductors
51
a,
51
b,
52
a,
and
52
b
from being changed by the mounting orientation.
Although the second embodiment forms the leadout conductors
51
a,
51
b
and
52
a,
52
b
on the diagonal line on the respective end surface of the chip
11
, the present invention is not limited to this aspect. The above effects can be obtained as long as the leadout conductors are formed symmetrically around the winding center line (Y) of the coil
12
, and the positions at which the conductors are formed and the number of them may be determined as required.
In addition, although the first and second embodiments form the coil
12
in such a way that the winding locus of the coil
12
as seen in the direction of the winding center line (Y) of the coil
12
is rectangular, the present invention is not limited to this aspect. Similar effects can be obtained by forming the coil
12
in such a way that the winding locus of the coil as seen in the direction of the winding center line (Y) is point-symmetrical around the central point through which the winding center line (Y) passes. For example, the winding locus (Loc) of the coil
12
as seen in the direction of the winding center line (Y) must only be point-symmetrical around the central point (Yp) through which the winding center line (Y) passes, as shown in
FIGS. 13
a
to
13
f,
and similar effects can be obtained even if the winding locus (Loc) is a slightly tilted rectangle, a square, a circle, an ellipse, or a lightly tilted ellipse.
Next, a third embodiment of the present invention is described.
FIG. 14
is a perspective view of a laminated inductor
60
according to a third embodiment, and
FIG. 15
shows the winding locus of a coil as seen in the direction of the winding center line of the coil.
In the figures,
61
is a rectangular-parallelepiped chip of a magnetic or non-magnetic insulating material having a laminated structure,
62
is a coil consisting of internal conductors buried in the chip
61
and spirally connected together, and
63
a
and
63
b
are a pair of terminal electrodes provided at the respective longitudinal ends of the chip
61
, that is, the respective ends in the lamination direction of the laminated structure. In addition,
64
a
and
64
b
are leadout conductors that connect both ends of the coil
62
to the terminal electrodes
63
a
and
63
b,
respectively.
The winding center line (Y) of the coil
62
is set on a straight line joining the centers of the end surfaces of the chip
61
, and the leadout conductors
64
a
and
64
b
are located on the winding center line (Y).
The third embodiment is configured in almost the same manner as the laminated inductor
10
in the first embodiment and differs from it in that the coil
62
is formed in such a manner that the winding locus (Loc) of the coil
62
is parallel with one of the four sides (the bottom surface in
FIG. 14
) of the chip
61
different from its end surfaces and that the locus (Loc) is symmetrical around a straight line (X) orthogonal to the winding center line (Y) of the coil
62
.
That is, the winding locus (Loc) of the coil
62
shown in
FIG. 15
constitutes an isosceles triangle having as a vertical bisector the straight line (X) passing through the central point (Yp).
In the laminated inductor
60
of this configuration, the winding center line (Y) of the coil
62
is set on the straight line joining the centers of the end surfaces of the chip on which the terminal electrodes
63
a
and
63
b
are formed. In addition, the coil
62
is formed in such a manner that the winding locus (Loc) of the coil
62
as seen in the direction of the winding center line (Y) is parallel with one of the sides of the chip different from its end surfaces and that the locus (Loc) is symmetrical around the straight line (X) orthogonal to the winding center line (Y). Moreover, the leadout conductors
64
a
and
64
b
joining the respective ends of the coil
62
and the terminal electrodes
63
a
and
63
b
are located on the winding center line (Y) of the coil
62
. Thus, when the laminated inductor
60
is mounted on the circuit board (Z), the distances between the coil
62
and the circuit board (Z) and between the leadout conductors
64
a
and
64
b
and the circuit board (Z) remain unchanged whichever of the front and rear surfaces of the chip that are the two sides (the top and bottom surfaces in
FIG. 14
) parallel with the straight line (X) orthogonal to the winding center line (Y) is opposed to the surface of the circuit board (Z). Accordingly, the magnetic resistance remains the same in each mounting orientation, thereby preventing the inductance provided by the coil
62
and leadout conductors
64
a
and
64
b
form being changed by the mounting orientation.
Next, a fourth embodiment of the present invention is described.
FIG. 16
is a perspective view showing a laminated inductor according to a fourth embodiment of the present invention. In the figures, the same components as in the third embodiment has the same reference numerals, and their description is omitted.
In addition, the fourth embodiment differs from the third embodiment in that the two leadout conductors are not located on the winding center line (Y) of the coil
62
but symmetrically around the winding center line (Y).
That is, in a laminated inductor
60
′ in the fourth embodiment, leadout conductors
65
a,
65
b
and
66
a,
66
b
are formed at the respective ends of a chip
61
in such a manner that their ends are exposed on one of the diagonal lines in the end surface of the chip
61
and at an equal distance from the central point through which the winding center line (Y) passes and that the conductors are parallel with the winding center line (Y), is as shown in FIG.
16
.
The leadout conductor
65
a,
65
b,
66
a,
and
66
b
can be obtained by forming the via hole (h) and the leadout conductors (Pa) and (Pc) in the top- and bottom-layer sheets
41
and
48
, as described above.
In addition, of course, connection conductors shaped to connect the ends of the coil
62
to the leadout conductors
65
a,
65
b,
66
a,
and
66
b
are formed in connection sheets
42
and
47
.
The laminated inductor
60
′ according to the fourth embodiment can provide effects similar to those of the third embodiment.
That is, in the laminated inductor
60
′, the winding center line (Y) of the coil
62
is set on a straight line joining the centers of the end surfaces of the chip where terminal electrodes
63
a
and
63
b
are formed. In addition, the coil
62
is formed in such a manner that the winding locus (Loc) of the coil
62
is parallel with one of the sides of the chip
61
different from its end surfaces and that the locus is symmetrical around a straight line orthogonal to the winding center line (Y) of the coil
62
. Furthermore, the two leadout conductors
65
a
and
65
b
or
66
a
and
66
b
joining the end of the coil and the terminal electrode
63
a
or
63
b
together are located symmetrically around the winding center line (Y) of the coil
62
. Thus, when the laminated inductor
60
′ is mounted on the circuit board, the distances between the coil
62
and the circuit board and between the leadout conductors
65
a,
65
b,
66
a,
and
66
b
and the circuit board remain unchanged whichever of the front and rear surfaces of the chip
61
that are the two sides parallel with the straight line orthogonal to the winding center line (Y) is opposed to the surface of the circuit board. Accordingly, the magnetic resistance remains the same in each mounting orientation, thereby preventing the inductance provided by the coil
62
and leadout conductors
65
a,
65
b,
66
a,
and
66
b
being changed by the mounting orientation.
Although the fourth embodiment forms the leadout conductors
65
a,
65
b
and
66
a,
66
b
on the diagonal line on the respective end surface of the chip
61
, the present invention is not limited to this aspect. The above effects can be obtained as long as the leadout conductors are formed symmetrically around the winding center line (Y) of the coil
62
, and the positions at which the conductors are formed and the number of them may be determined as required.
In addition, although the third and fourth embodiments form the coil
62
in such a way that the winding locus of the coil
62
as seen in the direction of the winding center line (Y) of the coil
62
is an isosceles triangle, the present invention is not limited to this aspect.
Similar effects can be obtained by forming the coil
62
in such a manner that the winding locus of the coil as seen in the direction of the winding center line (Y) is parallel with one of the sides of the chip
61
different from its end surfaces and that the locus is symmetrical around the straight line (X) orthogonal to the winding center line (Y).
Next, a fifth embodiment of the present invention is described.
FIG. 17
is a perspective view of a laminated inductor
70
according to a fifth embodiment,
FIG. 18
shows the winding locus of a coil as seen in the direction of the winding center line of the coil, and
FIG. 19
is an exploded perspective view showing the laminated structure of the inductor.
In these figures,
71
is a rectangular-parallelepiped-shaped chip of a magnetic or non-magnetic insulating material having a laminated structure, and
72
is a coil consisting of internal conductors buried in the chip
71
and spirally connected together. Reference numerals
73
a
and
73
b
designate a pair of terminal electrodes provided at the respective longitudinal ends of the chip
71
, that is, the respective ends in the lamination direction of the laminated structure of the chip
71
.
An end surface
71
a
of the chip
71
on which the terminal electrode
73
a
or
73
b
is formed constitutes a square. In addition, the coil
72
is formed in such a way that its winding center line Y is located on a straight line joining together the centers of the end surfaces
71
a
of the chip
71
forming the terminal electrodes
73
and
73
b
and that the winding locus of the coil
72
as seen in the direction of the winding center line (Y) is line-symmetrical around each of the two diagonal lines of the end surface
71
a
of the chip
71
. Furthermore, the respective ends of the coil
72
are connected to the terminal electrodes
73
a
and
73
b
via leadout conductors
74
a
and
74
b
located on the winding center line (Y) of the coil
72
.
The coil
72
is formed by laminating a plurality of square coil-layer sheets
83
to
86
having in their top surface U-shaped internal coil conductors (Pe
1
) to (Pe
4
), respectively, having at one end the via hole (h) with a conductor filled therein. When the coil-layer sheets
83
to
86
are laminated, the via-hole end of each of the internal coil-conductors (Pe
1
) to (Pe
4
) is connected via the conductor in the via hole (h) to the other end of another internal coil conductor immediately above or below the first conductor so that the internal coil conductors (Pe
1
) to (Pe
4
) formed in the plurality of layers form the spiral coil
72
.
In addition, according to the fifth embodiment, the coil
72
is formed in such a manner that the winding locus of the coil
72
as seen in the direction of the winding center line (Y) of the coil
72
constitutes a square having diagonal lines overlapping the two corresponding diagonal lines in the end surface
71
a
of the chip
71
.
A square connection sheet
82
having in its surface a connection conductor (Pf
1
) with the via hole (h) formed therein is laminated on the coil-layer sheet
83
, and this via hole (h) connects the connection conductor (Pf
1
) and the internal coil conductor (Pe
1
) together.
Furthermore, one or more square top-layer sheets
81
with the leadout conductor (Pa) formed in the via hole (h) located as described above are laminated on the connection sheet
82
, and during lamination, the leadout conductor (Pa) is connected to the connection conductor (Pf
1
).
In addition, a connection sheet
87
having in its surface a square connection conductor (Pf
2
) with the via hole (h) formed therein is laminated under the coil-layer sheet
86
, and the connection conductor (Pf
2
) and the internal coil conductor (Pe
4
) are connected together via the via hole (h) formed in the coil-layer sheet
86
located over the conductor (Pf
2
).
Furthermore, one or more square bottom-layer sheets
88
with the leadout conductor (Pc) formed in the via hole (h) located as described above are laminated under the connection sheet
87
, and during lamination, the leadout conductor (Pc) is connected to the connection conductor (Pf
2
).
Thus, the plurality of leadout conductors (Pa) for the leadout conductor
74
a,
and the plurality of leadout conductors (Pc) form the leadout conductor
74
b.
In the laminated inductor
70
of the above configuration, the coil
72
is formed in such a way that the cross section of the chip perpendicular to the winding center line (Y) of the coil
72
is a square and that the winding locus of the coil
72
as seen in the direction of the winding center line (Y) is line-symmetrical around each of the two diagonal lines of the end surface of the chip
71
. Thus, when the chip
71
is mounted on the circuit board, the distances (the locational relationship) between the coil
72
and the circuit board and between the leadout conductors
74
a
and
74
b
and the circuit board remain unchanged whichever of the top and bottom surfaces and sides of the chip
71
is opposed to the surface of the circuit board. Accordingly, the magnetic resistance and inductance of the laminated inductor
70
remains the same whichever mounting orientation is selected.
Next, a sixth embodiment of the present invention is described.
FIG. 20
is a perspective view showing a laminated inductor according to the sixth embodiment of the present invention, and FIG.
21
shows positions at which leadout conductors are formed. In the figures, the same components as in the fifth embodiment has the same reference numerals, and their description is omitted.
In addition, the sixth embodiment differs form the fifth embodiment in that the two leadout conductors are not located on the winding center line (Y) of the coil
72
but are located at the respective ends of the chip
71
on the diagonal line in the end surface thereof and symmetrically around the winding center line (Y) of the coil
72
.
That is, in a laminated inductor
70
′ in the sixth embodiment, leadout conductors
75
a
,
75
b
and
75
c
,
75
d
are formed at the respective ends of a chip
71
such a manner that their ends are exposed on one of the diagonal lines in the end surface of the chip
71
and at an equal distance (D) from the central point (Yp) through which the winding center line (Y) passes and that the conductors are parallel with the winding center line (Y), as shown in the figure.
The leadout conductors
75
a
,
75
b
,
75
c
, and
75
d
can each be obtained by forming the via hole (h) and the leadout conductors in the top- and bottom-layer sheets
81
and
88
, as in the leadout conductors
74
a
and
74
b
in the fifth embodiment.
In addition, connection conductors shaped to connect the ends of the coil
72
to the leadout conductors
75
a
,
75
b
,
75
c
, and
75
d
are formed in the connection sheets
82
and
87
.
The laminated inductor
70
′ according to the sixth embodiment can provide effects similar to those of the fifth embodiment.
In the laminated inductor
70
′ of the above configuration, the coil
72
is formed in such a way that the cross section of the chip perpendicular to the winding center line (Y) of the coil
72
is a square and that the winding locus of the coil
72
as seen in the direction of the winding center line is line-symmetrical around each of any two crossing straight lines perpendicularly crossing the winding center line (Y) of the coil
72
. Furthermore, at least two of the leadout conductors
75
a
and
75
d
are located on the diagonal line in the cross section of the chip and symmetrically around the winding center line of the coil
72
. Thus, even if multiple mounting orientations are possible in which the inductor is mounted on the circuit board, the distances between the coil
72
and the circuit board and between the leadout conductors
75
a
to
75
d
and the circuit board are always the same. Consequently, the distances between the coil
72
and the circuit board and between the leadout conductors
75
a
to
75
d
and the circuit board remain unchanged regardless of the multiple mounting orientations, that is, whichever of the four sides of the chip different from the end surfaces is opposed to the surface of the circuit board. Accordingly, the magnetic resistance remains the same in each mounting orientation, thereby preventing the inductance provided by the coil
72
and leadout conductors
75
a
to
75
d
from being changed by the mounting orientation.
Next, a seventh embodiment of the present invention is described.
FIG. 22
is a perspective view showing a laminated inductor
70
″ according to the seventh embodiment of the present invention, and
FIG. 23
shows positions at which leadout conductors are formed. In the figures, the same components as in the fifth embodiment has the same reference numerals, and their description is omitted.
In addition, the seventh embodiment differs from the fifth embodiment in that the leadout conductors are not located on the winding center line (Y) of the coil
72
but at the respective ends of the chip at four different positions that are 90°-rotation-symmetrical about the winding center line of the coil
72
.
That is, in a laminated inductor
70
″ in the seventh embodiment, leadout conductors
76
a
to
76
a
and
76
e
to
76
h
are formed at the respective ends of a chip
71
in such a manner that their ends are exposed on any two crossing straight lines (X
1
) and (X
2
) crossing the winding center line (Y) in the end surface of the chip and at an equal distance (D) from the central point (Yp) through which the winding center line (Y) passes and that the conductors are parallel with the winding center line (Y), as shown in the figure.
The conductors
76
a
and
76
h
can each be obtained by forming the via hole and the leadout conductors in the top- and bottom-layer sheets
81
and
88
, as in the leadout conductors
74
a
and
74
b
in the fifth embodiment.
In addition, connection conductors shaped to connect the ends of the coil
72
to the leadout conductors
76
a
to
76
h
are formed in connection sheets
82
and
87
.
The laminated inductor
70
″ according to the seventh embodiment can provide effects similar to those of the fifth embodiment.
Although the fifth to seventh embodiments form the coil
72
in such a way that the winding locus (Loc) of the coil
72
as seen in the direction of the winding center line (Y) of the coil
72
is a square having diagonal lines overlapping the two corresponding diagonal lines in the end surface
71
a
of the chip
71
, the present invention is not limited to this aspect. Similar effects can be obtained by forming the coil
72
in such a manner that the winding locus of the coil
72
as seen in the direction of the winding center line (Y) is parallel with the cross section of the chip and that the locus is also line-symmetrical about each of any two crossing straight lines crossing the winding center line (Y) of the coil
72
.
Next, an eighth embodiment of the present invention is described.
FIG. 24
is a perspective view of a laminated inductor
90
according to the eighth embodiment,
FIG. 25
shows the winding locus of a coil as seen in the direction of the winding center line of the coil, and
FIG. 26
is an exploded perspective view showing the laminated structure of the inductor.
In these figures,
91
is a cylindrical chip of a magnetic or non-magnetic insulating material having a laminated structure, and
92
is a coil consisting of internal conductors buried in the chip
91
and spirally connected together. Reference numerals
93
a
and
93
b
designate a pair of terminal electrodes provided at the respective longitudinal ends of the chip
91
, that is, the respective ends in the lamination direction of the laminated structure of the chip.
The end surface
91
a
of the chip on which the terminal electrode
93
a
or
93
b
is formed is circular, and the coil
92
is formed in such a way that its winding center line (Y) is located on a straight line joining together the centers of the end surfaces
91
a
of the chip forming the terminal electrodes
93
a
and
93
b
and that the winding locus (Loc) of the coil as seen in the direction of the winding center line (Y) constitutes in any cross section of the chip a circle having as its center the central point (Yp) through which the winding center line (Y) passes. That is, the coil
92
is formed in such a manner that the winding locus (Loc) as seen in the direction of the winding center line (Y) of the coil
92
is located at an equal distance from the winding center line (Y).
Moreover, the respective ends of the coil
92
are connected to the terminal electrodes
93
a
and
93
b
via leadout conductors
94
a
and
94
b
located on the winding center line (Y) of the coil
92
.
The coil
92
is formed by laminating a plurality of circular coil-layer sheets
103
and
104
having in their top surface circular internal coil conductors (Pg
1
) and (Pg
2
), respectively, having at one end the via hole (h) with a conductor filled therein. When the coil-layer sheets
103
and
104
are laminated, the via-hole end of the internal coil-conductor (Pg
1
) or (Pg
2
) is connected via the conductor in the via hole (h) to the other end of the other internal coil conductor over the first conductor so that the internal coil conductors (Pg
1
) and (Pg
2
) formed in the plurality of layers form the spiral coil
92
.
A circular connection sheet
102
having in its surface a connection conductor (Ph
1
) with the via hole (h) formed therein is laminated on the coil-layer sheet
103
, and this via hole (h) connects the connection conductor (Ph
1
) and the internal coil conductor (Ph
1
) together.
Furthermore, one or more circular top-layer sheets
101
with the leadout conductor (Pa) formed in the via hole (h) located at the center are laminated on the connection sheet
102
, and during lamination, the leadout conductor (Pa) is connected to the connection conductor (Ph
1
).
In addition, a connection sheet
105
having in its surface a circular connection conductor (Ph
2
) with the via hole (h) formed therein is laminated under the coil-layer sheet
104
, and the connection conductor (Ph
2
) and the internal coil conductor (Pg
2
) are connected together via the via hole (h) formed in the coil-layer sheet
104
located over the conductor (Ph
2
).
Furthermore, one or more circular bottom-layer sheets
106
with the leadout conductor (Pc) formed in the via hole (h) located at the center are laminated under the connection sheet
105
, and during lamination, the leadout conductor (Pc) is connected to the connection conductor (Ph
2
).
Thus, the plurality of leadout conductors (pa) form the leadout conductor
94
a,
and the plurality of leadout conductors (Pc) form the leadout conductor
94
b.
According to the laminated inductor
90
consisting of the above configuration, the winding center line (Y) of the coil
92
is formed in the direction of a line joining the centers of the end surfaces
91
a
of the chip where the terminal electrodes
93
a
and
93
b
are formed, the coil
92
is formed in such a way that the distance between the winding locus (Loc) of the coil
92
as seen in the direction of the winding center line (Y) and the central point through which the winding center line (Y) passes remains constant, and the leadout conductors
94
a
and
94
b
connecting the coil
92
to the terminal electrodes
93
a
and
93
b
are located on the winding center line (Y) of the coil
92
. Consequently, when the inductor is mounted on the circuit board, the distances between the coil
92
and the circuit board and between the leadout conductors
94
a
and
94
b
and the circuit board remain unchanged regardless of the manner in which it is mounted as long as the winding center line (Y) of the coil is parallel with the surface of the circuit board. As a result, the magnetic resistance remains the same in each mounting orientation, thereby preventing the inductance provided by the coil
92
and leadout conductors
94
a
and
94
b
from being changed by the mounting orientation.
Next, a ninth embodiment of this invention is described.
FIG. 27
is a perspective view showing a laminated inductor
110
in the ninth embodiment,
FIG. 28
is a side sectional view of
FIG. 27
,
FIG. 29
is an exploded perspective view showing the laminated structure of
FIG. 27
, and
FIG. 30
shows the arrangement of a leadout conductor as seen in the direction of the winding center line of the coil. In the figures, the same components as in the first embodiment have the same reference numerals and their description is omitted. The ninth embodiment differs from the first embodiment in that both ends of a coil
112
are set symmetrical around the center of the chip
11
and in that leadout conductors connecting the respective ends of the coil
112
to terminal electrodes
13
a
and
13
b
are also formed symmetrically around the center of the chip
11
.
That is, in the ninth embodiment, the respective ends of the coil
112
are located on the winding locus of the coil as seen in the direction of the winding center line (Y) and symmetrically around the center of the chip
11
.
In addition, the leadout conductors connecting the respective ends of the coil
112
to the terminal electrodes
13
a
and
13
b
are composed of first leadout conductors
114
a
and
114
b,
first connection conductors
115
a
and
115
b,
and connection conductors (second connection conductors)
116
a
and
116
b.
The first leadout conductors
114
a
and
114
b
are located on the winding center line (Y). One end of each of the first leadout conductors
114
a
and
114
b
is connected to the connection conductor
116
a
and
116
b,
while the other end is exposed from the end surface of the chip
11
and connected to the terminal electrode
13
a
and
13
b.
The first connection conductors
115
a
and
115
b
are located parallel with the winding center line (Y). One end of each of the first connection conductors
115
a
and
115
b
is connected to the end of the coil
112
, while the other end is connected to the connection conductor
116
a
or
116
b.
The connection conductors
116
a
and
116
b
are each L-shaped and are perpendicular to the winding center line (Y) of the coil
112
. In addition, the connection conductors
116
a
and
116
b
are located symmetrically around the central point of the chip
11
.
As shown in
FIG. 29
, the chip
11
is formed by laminating one or more layers of a first to a third upper-layer sheets
121
A to
121
C, coil layer sheets
122
to
126
, and a first to a third-lower layer sheets
127
A to
127
C, wherein each sheet consists of a rectangular insulating material sheet of a predetermined thickness.
In the following description, the laminating direction of the sheets of the sheets
121
to
127
is assumed to be the vertical direction so as to correspond to FIG.
29
.
The coil
112
is formed by laminating a plurality of rectangular coil layer sheets
122
to
126
having formed thereon approximately U-shaped internal coil conductors Pj
1
to Pj
5
each having a via hole (h) with a conductor filled therein at one end. When the coil layer sheets
122
to
126
are laminated, one end of each internal coil conductor Pj
1
to Pj
5
is connected to the other end of the vertically adjacent one through the conductors in the via hole (h) so that the internal coil conductors Pj
1
to Pj
5
formed in multiple layers form the spiral coil
112
.
In addition, the coil
112
is formed is formed in such a way that the winding locus of the coil as seen in the direction of the winding center line (Y) is point-symmetrical around the central point through which the winding center line (Y) passes.
In addition, one or more layers of the third upper-layer sheets
121
C each having a connection conductor Pk
1
formed in the via hole (h) are laminated on the coil layer sheet
122
, and during lamination, the connection conductor Pk
1
is connected to the internal coil conductor Pj
1
and the connection conductor
116
a.
In addition, the second upper-layer sheet
121
B having in its surface a connection conductor
116
a
having the via hole (h) formed at one end is laminated on the third upper-layer sheet
121
C. These via holes (h) connect the second upper-layer sheet
121
B to the connection conductor Pk
1
of the third upper-layer sheet
121
C.
Furthermore, one or more first upper-layer sheets
121
A each having a leadout conductor Pk
2
in the central via hole (h) are formed on a second upper-layer sheet
121
B, and during lamination, the leadout conductor Pk
2
is connected to the other end of the connection conductor
116
a.
In addition, one or more layers of the first lower-layer sheets
127
A each having a connection conductor Pl
1
formed in the via hole (h) are laminated under the coil layer sheet
126
, and during lamination, the connection conductor Pl
1
is connected to the internal coil conductor Pj
5
and the connection conductor
116
b.
In addition, the second lower-layer sheet
127
B having in its surface a connection conductor
116
b
having the via hole (h) formed at one end is laminated under the first lower-layer sheet
127
A, and the via hole (h) formed in the first lower-layer sheet
127
A located over the second lower-layer sheet
127
B connects the second lower-layer sheet
127
B to the connection conductor Pl
1
.
Furthermore, one or more third lower-layer sheets
127
C each having a leadout conductor Pl
2
in the central via hole (h) are formed under the second lower-layer sheet
127
B, and during lamination, the leadout conductor Pl
2
is connected to the other end of the connection conductor
116
b.
Thus, the plurality of leadout conductors Pk
1
form a one-end-side first leadout conductor
115
a,
while the plurality of leadout conductors Pl
1
form the other-end-side first leadout conductor
115
b.
In addition, the plurality of leadout conductors Pk
2
form a one-end-side first leadout conductor
114
a,
while the plurality of leadout conductors Pl
2
form the other-end-side first leadout conductor
114
b.
Furthermore, the respective ends of the coil
112
are located on the winding locus of the coil as seen in the direction of the winding center line (Y) and symmetrically around the center of the chip
11
.
The connection conductors
116
a
and
116
b
constitute a second connection conductor. In addition, a second leadout conductor is composed of the first connection conductors
115
a
and
115
b
and the connection conductors (second connection conductors)
116
a
and
116
b.
In the above laminated inductor
110
, the chip
11
is rectangular parallelopiped, the winding center line (Y) of the coil
112
is set on the straight line joining together the centers of the end surfaces of chip on which the terminal electrodes
13
a
and
13
b
are formed, respectively, and both ends of the coil
112
are set symmetrical around the center of the chip
11
. Furthermore, the first leadout conductors
114
a
and
114
b,
first connection conductors
115
a
and
115
b,
and connection conductors (second connection conductors)
116
a
and
116
b
which all connect the respective end of the coil
112
to the terminal electrodes
13
a
and
13
b,
are located symmetrically around the center of the chip
11
. Thus, when the laminated inductor
110
is mounted on the circuit board in such a way that the top or bottom surface of the chip
11
in
FIG. 27
is opposed to the surface of the circuit board, the positional relationship between the circuit board and the coil
112
, first leadout conductors
114
a
and
114
b,
first connection conductors
115
a
and
115
b,
and connection conductors (second connection conductors)
116
a
and
116
b
remains unchanged in the entire chip whichever surface of the chip is opposed to the circuit board. That is, the positional relationship between the coil
112
and the circuit board remains the same even if the inverted laminated inductor
110
is mounted on the circuit board. The positional relationship between the circuit board and the first leadout conductor
114
a,
first connection conductor
115
a,
and connection conductor (second connection conductor)
116
a
all on one side of the coil
112
and the positional relationship between the circuit board and the first leadout conductor
114
b,
first connection conductor
115
b,
and connection conductor (second connection conductor)
116
b
all on the other side are inverted when the vertically inverted laminated inductor
110
is mounted on the circuit board. In the entire laminated inductor
110
, however, the general positional relationship can be assumed to remain unchanged.
Thus, almost uniform magnetic resistance is effected on magnetic fluxes generated around the coil
112
, first leadout conductors
114
a
and
114
b,
first connection conductors
115
a
and
115
b,
and connection conductors (second connection conductors)
116
a
and
116
b,
thereby preventing the inductance from varying.
In addition, if the laminated inductor
110
is mounted on the circuit board in such a way that one of the sides of the chip
11
in
FIG. 27
other than its end surfaces is opposed to the surface of the circuit board, the general positional relationship between the circuit board and the coil
112
, first leadout conductors
114
a
and
114
b,
first connection conductors
115
a
and
115
b,
and connection conductors (second connection conductors)
116
a
and
116
b
remains unchanged whichever surface is opposed to the surface of the circuit board. Accordingly, almost uniform magnetic resistance is effected on magnetic fluxes generated around the coil
112
, first leadout conductors
114
a
and
114
b,
first connection conductors
115
a
and
115
b,
and connection conductors (second connection conductors)
116
a
and
116
b,
thereby preventing the inductance from varying.
Furthermore, the connection conductors
116
a
and
116
b
may be L-shaped and located on the winding locus of the coil
112
to increase the inductance of the coil
112
.
The positions and shapes of the first leadout conductors
114
a
and
114
b,
first connection conductors
115
a
and
115
b,
and connection conductors (second connection conductors)
116
a
and
116
b
are not limited to those described above, and similar effects can be obtained as long as these components are symmetrical about the center of the chip
11
.
Similar effects can also be obtained even if the chip
11
is shaped like a regular square pole, that is, formed to have a square cross section perpendicular to the winding center line of the coil
112
. In this case, each of the sheets
121
to
127
forming the chip
11
may be shaped like a square. Furthermore, by arranging the first connection conductors
115
a
and
115
b
on a diagonal line in a cross section of the coil
112
perpendicular to the winding center line and the connection conductors
116
a
and
116
b
on a diagonal line as shown in
FIG. 31
, similar effects can be obtained even if not only vertically inverted but also rotated inductor is mounted on the circuit board.
Next, a tenth embodiment of this invention is described.
FIG. 32
is a side sectional view showing a laminated inductor
131
according to the tenth embodiment. In this figure, the same components as in the ninth embodiment have the same reference numerals and their description is omitted. The tenth embodiment differs from the ninth embodiment in that the length L
1
of the first connection conductors
115
a
and
115
b
is set larger than the length L
2
of the first leadout conductors
114
a
and
114
b.
This configuration allows the first leadout conductors
114
a
and
114
b
and the connection conductors
116
a
and
116
b
to be separated from the center of the magnetic fluxes generated by the coil
112
. This can in turn reduce the loss of magnetic fields caused by the effect of the first leadout conductors
114
a
and
114
b
and connection conductors
116
a
and
116
b,
thereby increasing “Q” of the inductor.
By setting the length L
2
of the first leadout conductors
114
a
and
114
b
smaller than the length L
3
of the terminal electrodes
13
a
and
13
b
formed on surfaces of the chip
11
other than its end surfaces as shown in
FIG. 33
, the loss of magnetic fields caused by the effect of the first leadout conductors
114
a
and
114
b
and connection conductors
116
a
and
116
b
can be reduced.
Next, an eleventh embodiment of this invention is described.
FIG. 34
is a side sectional view showing a laminated inductor
132
according to the eleventh embodiment. In this figure, the same components as in the ninth embodiment have the same reference numerals and their description is omitted. The eleventh embodiment differs from the ninth embodiment in that the length L
1
of the first connection conductors
115
a
and
115
b
is set smaller than the length L
2
of the first leadout conductors
114
a
and
114
b.
This configuration increases the gap between the first connection conductors
115
a
and
115
b
and the terminal electrodes
13
a
and
13
b
formed in a portion of the chip
11
other than its end surfaces to reduce the floating electrostatic capacity generated therebetween, thereby increasing the resonant frequency of the inductor. To increase this effect, the length L
2
of the first leadout conductors
114
a
and
114
b
is preferably set larger than the length L
3
of the terminal electrodes
13
a
and
13
b
formed in a surface of the chip
11
other than its end surfaces.
Next, a twelfth embodiment of this invention is described.
FIG. 35
is a side sectional view showing a laminated inductor
133
according to the twelfth embodiment. In this figure, the same components as in the ninth embodiment have the same reference numerals and their description is omitted. According to the twelfth embodiment, the length L
2
of the first leadout conductors
114
a
and
114
b
is set the same as the length l
3
of the terminal electrode formed in a surface of the chip
11
other than its end surfaces. By setting the length l
2
of the first leadout conductors
114
a
and
114
b
in this manner, the floating electrostatic capacity can be prevented from occurring between the first connection conductors
115
a
and
115
b
and the terminal electrodes
13
a
and
13
b
while the loss of magnetic fields caused by the effect of the first leadout conductors
14
a
and
14
b
and connection conductors (second connection conductor)
116
a
and
116
b
can be reduced. This configuration is particularly effective when the number of windings of the coil
112
is small.
Next, a thirteenth embodiment of this invention is described.
FIG. 36
is an exploded perspective view showing the laminated structure of a laminated inductor
134
according to a thirteenth embodiment. In this figure, the same components as in the ninth embodiment have the same reference numerals and their description is omitted. The thirteenth embodiment differs from the ninth embodiment in that two coil conductors Pj
1
, two coil conductors Pj
2
, two coil conductors Pj
3
, two coil conductors Pj
4
, two coil conductors Pj
5
, and two coil conductors Pj
6
forming the coil
112
are laminated so as to be connected in parallel, thereby reducing the electric resistance of the coil
112
.
Next, a fourteenth embodiment of this invention is described.
FIG. 37
is a side sectional view showing a laminated inductor
135
according to a fourteenth embodiment. In this figure, the same components as in the ninth embodiment have the same reference numerals and their description is omitted. The fourteenth embodiment differs from the ninth embodiment in that the thickness of the first leadout conductors
114
a
and
114
b
is set larger than that of the first connection conductors
115
a
and
115
b.
That is, the diameter of the via holes (h) formed in the leadout conductors Pk
2
and Pl
2
forming the first leadout conductors
114
a
and
114
b
is set larger than that of the via holes (h) formed in the connection conductors Pk
1
and Pl
1
forming the first connection conductors
115
a
and
115
b.
This configuration increases the area of the exposed portion of the first leadout conductors
114
a
and
114
b
at the end surfaces of the chip
11
compared to the prior art, thereby improving the connectivity between the first leadout conductors
114
a
and
114
b
and the terminal electrodes
13
a
and
13
b.
Next, a fifteenth embodiment of this invention is described.
FIG. 38
is a side sectional view showing a laminated inductor
136
according to a fifteenth embodiment, and
FIG. 39
is its top sectional view. In these figures, the same components as in the ninth embodiment have the same reference numerals and their description is omitted. The fifteenth embodiment differs from the ninth embodiment in that the second connection conductor
117
a
and
117
b
connecting the first leadout conductors
114
a
and
114
b
and the first connection conductors
115
a
and
115
b
together are formed in such a way as to gradually approach the winding center line (Y) and first leadout conductors
114
a
and
114
b.
That is, as shown in
FIG. 40
, the second connection conductors
117
a
and
117
b
are formed by using the via holes (h) to couple the connection conductors Pk
3
and Pl
3
formed in the plurality of second upper-layer sheet insulating body layers in such a way as to be arranged like steps. This configuration allows the second connection conductors
117
a
and
117
b
to be arranged approximately in a line crossing the first leadout conductors at a larger angle (obtuse angle).
The following effects can be obtained by forming the second connection conductor
117
a
and
117
b
connecting the first connection conductors
115
a
and
115
b
and the first leadout conductors
114
a
and
114
b
together in such a way as to gradually approach the winding center line (Y) and first leadout conductors
114
a
and
114
b.
The second connection conductors
117
a
and
117
b
are formed so as to correspond to the gradual attenuation of the field strength, so the floating electrostatic capacity can be prevented from occurring between the second connection conductors and the terminal electrodes while reducing the loss of magnetic fields. This is particularly effective if the terminal electrodes
13
a
and
13
b
cover the coil
112
due to the compactification of electronic components or a large number of windings of the coil
112
.
Next, a sixteenth embodiment of this invention is described.
FIG. 41
is a side sectional view showing a laminated inductor
137
according to a sixteenth embodiment. In this figure, the same components as in the ninth embodiment have the same reference numerals and their description is omitted. The sixteenth embodiment differs from the ninth embodiment in that a gap
141
is formed between the insulating bodies (magnetic substances) and internal conductors constituting the chip
11
. The internal conductors constitute the coil
112
, the first leadout conductors
114
a
and
114
b,
the first connection conductors
115
a
and
115
b,
and the connection conductors (second connection conductors)
116
a
and
116
b.
If the gap
141
is formed between the magnetic substances and internal conductors constituting the chip
11
and even if the magnetic substances or internal conductors constituting the chip
11
are expanded or contracted due to external magnetic fields, the internal strain caused by the difference in contraction rate between the magnetic substances and the internal conductors does not occur, thereby reducing the variation of the inductance value caused by external fields to improve reliability.
This embodiment formed the gap
141
between the magnetic substances and internal conductors constituting the chip
11
, in the following manner.
First, 49.0 mol % of Fe
2
O
3
, 35.0 mol % of NiO, 10.0 mol % of ZnO, and 6.0 mol % of CuO were each weighted, and these compounds were mixed with water using a ball mill to obtain a mixture.
Next, the mixture was dried and temporarily burned in the air at 800° C. for one hour to form an incompletely burned substance (ferrite). The incompletely burned substance was placed in the ball mill, where it is crushed for 15 hours while water is being added thereto. The slurry obtained was spray-dried using a spray dryer to obtain powders of the incompletely burned substance (ferrite powders). The specific surface area of the ferrite powders was 2.8 m
2
/g.
Then, the ferrite powders and a binder mainly consisting of polyvinylbutyral were mixed in the ball mill to form a slurry.
Then, the slurry was defoamed using a deaerator and was coated on a polyester film using the doctor blade method. After drying, the film was cut into predetermined sizes and a through-hole is formed at a predetermined position of each piece to obtain magnetic substance sheets of thickness about 50 μm.
In addition, 70 wt. % of Ag powders (spherical grains, average grain size: 0.3 μm), 9 wt. % of ethylcellulose, 19 wt. % of butylcarbitol, and 2 wt. % of thickner were kneaded to produce Ag paste for internal conductor patterns.
Next, the conductor patterns consisting of the Ag paste were each printed on the incompletely burned magnetic substance sheet using the screen printing method.
Then, after the conductive patterns were dried, the magnetic substance sheets were laminated and pressurized at a pressure of 500 kg/cm
2
so as to be joined and integrated together. The sheets were then cut into dices to form a large number of laminate chips.
Then, the laminate chips were heated to burn and remove the binder, and were subsequently burned at 900° C. for one hours.
Then, the Ag paste is coated on one of the end surfaces of the laminate chip from which the terminal of the outermost conductor pattern was led out, and was burned in the air at 700° C. to form a large number of laminated inductors
137
each with a terminal electrode formed and connected to the terminal of the conductor pattern.
In this manufacturing method, the specific surface are of the magnetic substance powders that are a material of the magnetic substance sheets is preferably between 1.0 and 10.0 m
2
/g, and the specific surface area of the conductive powders that are a material of the conductive patterns is preferably between 0.5 and 5.0 m
2
/g.
The specific surface area of the magnetic substance powders should be between 1.0 and 10.0 m
2
/g because below 1.0 m
2
/g, the magnetic substance powders cannot be sintered even if they are burned at 1,000° C. or lower and because beyond 10.0 m
2
/g, a large amount of time and labor is required to manufacture powders to increase costs.
In addition, the specific surface area of the conductive powders should be 0.5 m
2
/g or more because if the specific surface area of the magnetic substance powders is 1.0 m
2
/g or more, contraction sufficient to form the gap
141
between the magnetic substance powders and the conductive powders cannot be obtained unless the specific surface area of the conductor powders is larger than or equal to this value.
The specific surface area of the conductive powders should be 5.0 m
2
/g or less because if the specific surface area of the magnetic substance powders is 10.0 m
2
/g or less, contraction sufficient to form the gap
141
between the magnetic substance powders and the conductive powders can be obtained if the specific surface are of the conductor powders is smaller than or equal to this value.
In addition, this manufacturing method enables the continuous gap to be formed almost uniformly in the magnetic substances constituting the chip
11
, as shown in FIG.
42
.
According to the above manufacturing method, of the large number of laminated inductors
137
each with the gap
141
formed between the magnetic substance bodies and internal conductors constituting the chip
11
, several tens are sampled and impregnated with an epoxy resin by means of pressurization. The inductors are heated to thermally set the epoxy resin. The resin is then broken and its broken surface is observed to confirm the gap
141
.
The method for forming the gap between the magnetic substances and internal conductors forming the chip
11
includes methods for changing the amounts of contraction of these materials, their specific surface areas, or their grain sizes, a method for containing in the magnetic substance sheet the decomposed resin that may otherwise be evaporated and disappear during burning, and a method for changing the burning conditions.
In addition, since the leadout conductor section connecting the coil
112
to the terminal electrodes
13
a
and
13
b,
in particular, the second leadout conductor consisting of the first connection conductors
115
a
and
115
b
and the connection conductors
116
a
and
116
b
is most likely to be broken due to the internal strain, the gap is preferably formed at least around the second leadout conductor.
Next, a seventeenth embodiment of this invention is described.
FIG. 43
is a side sectional view showing a laminated inductor
138
according to a seventeenth embodiment. In this figure, the same components as in the sixteenth embodiment have the same reference numerals and in their description is omitted. The seventeenth embodiment differs from the sixteenth embodiment in that a gap is formed between the magnetic substances and between the magnetic substances and internal conductors constituting the chip
11
, followed by the impregnation of the gap with a synthetic resin
142
, and in that the terminal electrodes
13
a
and
13
b
are formed of porous conductors so that the pores in the terminal electrodes
13
a
and
13
b
are impregnated with the synthetic resin. The internal conductors constitute the coil
112
, the first leadout conductors
114
a
and
114
b,
the first connection conductors
115
a
and
115
b,
and the connection conductors (second connection conductors)
116
a
and
116
b.
The above synthetic resin may be silicone, epoxy, or phenol resin, but may be a different resin.
In the laminated inductor
137
manufactured using the manufacturing method described in the sixteenth embodiment, the gap is formed between the magnetic substances and internal conductors constituting the chip
11
and is also formed between the magnetic substances and inside the terminal electrodes
13
a
and
13
b
constituting the chip
11
, as shown in FIG.
44
. The following effects can be obtained by impregnating the gap with the synthetic resin. When the gap between the magnetic substances and internal conductors constituting the chip
11
is impregnated with the synthetic resin
142
, the internal conductors, which have been partly floating in the chip
11
due to the gap, are fixed and precluded from vibrating despite an external impact or a rapidly varying electromagnetic force, thereby preventing the metal of the internal conductors from being fatigued, which improves reliability of the electronic components.
In addition, as shown in
FIG. 44
, when the gap
11
between the magnetic substances
143
constituting the chip
11
is impregnated with the synthetic resin
142
, the binding strength of the chip
11
in the laminating direction is increased to restrain the chip
11
from being peeled off along the gap in order to improve reliability.
In addition, since the terminal electrodes
13
a
and
13
b
are formed of a porous material in which the internal gap consists of a continuous pore, the chip
11
can be impregnated with the synthetic resin through the terminal electrodes
13
a
and
13
b.
This configuration enables the gap in the chip
11
to be impregnated with the synthetic resin easily.
Moreover, since the terminal electrodes
13
a
and
13
b
are formed of a porous material in which the internal gap consists of a continuous pore, the synthetic resin contained in the terminal electrodes
13
a
and
13
b
continues with the synthetic resin contained in the chip
11
to improve the mechanical strength of the terminal electrodes
13
a
and
13
b
in binding with the chip
11
.
To manufacture the laminated inductor
138
, the laminated inductor
137
described in the sixteenth embodiment is formed first. At this point, the Ag paste for the terminal electrodes
13
a
and
13
b
has the following composition.
|
Ag powders (spherical grains; average grain
70 wt. %
|
size: 0.5 μm)
|
Glass frit (ZnO—B
2
O
3
—SiO
2
)
4 wt. %
|
Etylcellulose
9 wt. %
|
Mixture of butylcarbitolacetate and
13 wt. %
|
ethylcarbitol (1:1)
|
|
The use of the Ag paste of the above composition makes the terminal electrodes
13
a
and
13
b
porous and allows the pores in the terminal electrodes
13
a
and
13
b
to connect the surfaces of the terminal electrodes
13
a
and
13
b
to the surface of the chip
11
.
Subsequently, a silicone resin liquid, which as been diluted with toluene, is placed in a container, and the laminated inductor
137
with the gaps formed therein is placed in the silicone resin liquid. The container is then placed in a pressure-reduced container to reduce the pressure down to 30 Torr using a vacuum pump. The container is left as it is approximately for 10 minutes. This processing allows the gap between the magnetic substances and between the magnetic substances and internal conductors to be impregnated with the silicone resin.
Then, the laminated inductor is unloaded from the container and is heated at 200° C. for one hour to harden the silicone resin contained in the gap.
Next, the laminated inductor is placed in a rotary barrel to remove the silicone resin from the surfaces of the terminal electrodes
13
a
and
13
b.
The surface of the terminal electrodes
13
a
and
13
b
are electroplated to complete the laminated inductor
138
.
The synthetic resin is generally susceptible to heat, so the synthetic resin cannot be applied until after the baking of the terminal electrodes
13
a
and
13
b.
Due to the terminal electrodes
13
a
and
13
b
formed of the porous conductive material, however, the above manufacturing method enables the entire chip
11
to be impregnated with the synthetic resin even after the terminals
13
a
and
13
b
have been formed.
Since the leadout conductor section connecting the coil
112
to the terminal electrodes
13
a
and
13
b,
in particular, the second leadout conductor consisting of the first connection conductors
115
a
and
115
b
and the connection conductors
116
a
and
116
b
is most likely to be broken due to the internal strain, the gap is preferably formed at least around the second leadout conductor to be impregnated with the resin.
Although the first to seventeenth embodiments have been described by referencing the laminated inductor as an example of a laminated electronic component, the present invention is not limited to this aspect. Of course, similar effects can be obtained from compote electronic components as long they have a coil in a chip of a laminated structure.
In addition, the present invention can be implemented in many other forms without deviating from its sprits and major features. Thus, the above embodiments are only illustrative in any sense and should not be construed to be limitative. The scope of the present invention is indicated by the claims and is not bound by the specification. Moreover, all variatiosn and changes belonging to the uniform scope of the claims fall within the scope of the present invention.
Claims
- 1. An electronic component comprising a coil having interconnected segments buried on faces of laminations in a rectangular-parallelepiped laminated chip and first and second terminal electrodes respectively located at opposite first and second ends of the chip,first and second lead out conductors respectively connected between opposite first and second ends of the coil and the first and second terminal electrodes, having a longitudinal axis extending at right angles to the faces of the laminations and on a straight line joining central points of the opposed end surfaces of the chip where said terminal electrodes are located, the chip having a size and shape enabling mounting thereof on a circuit board surface in a position such that the coil axis extends parallel to the circuit board surface, the coil having a winding locus as seen in the direction of said coil axis and projected on an end face of the chip perpendicular to the coil axis, and the winding locus and leadout conductors being positioned such that when the electronic component is mounted on a circuit board with the coil axis parallel to the circuit board surface, the winding locus and the distance between the leadout components and the circuit board remain unchanged despite a reversal in the position of the electronic component on the circuit board.
- 2. The electronic component according to claim 1 wherein the winding locus of said coil as seen in the direction of said coil axis is point-symmetrical around a central point through which said coil axis passes.
- 3. The electronic component according to claim 1 wherein the chip includes four sides and two end chip faces, the winding locus of said coil as seen in the direction of said coil axis being symmetrical around a straight line which is parallel to one of the four sides and orthogonal to said coil axis.
- 4. The electronic component according to claim 1 wherein said leadout conductors are located at the respective ends of the chip on said coil axis.
- 5. The electronic component according to claim 1 wherein two or more of said leadout conductors are symmetrically located at the respective ends of the chip around said coil axis.
- 6. The electronic component according to claim 1 wherein a cross section of the chip perpendicular to said coil axis is square.
- 7. The electronic component according to claim 1 wherein a cross section of the chip perpendicular to said coil axis is square,said winding locus of said coil as seen in the direction of said coil axis is line-symmetrical around each of any two orthogonal crossing straight lines that perpendicularly cross said coil axis.
- 8. The electronic component according to claim 1 wherein the winding locus of said coil as seen in the direction of said coil axis is point-symmetrical around a central point through which said coil axis passes,said leadout conductors being located at the respective ends of the chip on said coil axis.
- 9. The electronic component according to claim 1 wherein the winding locus of said coil as seen in the direction of said coil axis is point-symmetrical around a central point through which said coil axis passes,two or more of said leadout conductors being located at the respective ends of the chip symmetrically with said coil axis.
- 10. The electronic component according to claim 1 wherein the chip includes four sides and two end faces, the winding locus of said coil as seen in the direction of said coil axis being symmetrical around a straight line which is parallel to one of the four sides and orthogonal to said coil axis,said leadout conductors being located at the respective ends of the chip on said coil axis.
- 11. The electronic component according to claim 1 wherein the chip includes four sides and two end faces, the winding locus of said coil as seen in the direction of said coil axis being symmetrical around a straight line which is parallel to one of the four sides and orthogonal to said coil axis,two or more of said leadout conductors being located at the respective ends of the chip symmetrically around said coil axis.
- 12. The electronic component according to claim 1 wherein a cross section of the chip perpendicular to said coil axis is a square, the winding locus of said coil as seen in the direction of said coil axis being line-symmetrical around each of any two orthogonal straight lines crossing said coil axis perpendicularly,at least two leadout conductors joining one end of said coil and said terminal electrode together being located at the respective ends of the chip on a diagonal line of said cross section of the chip and symmetrically around said coil axis.
- 13. The electronic component according to claim 1 wherein a cross section of the chip perpendicular to said coil axis is a square, the winding locus of said coil as seen in the direction of said coil axis being line-symmetrical around each of any two straight lines crossing said coil axis perpendicularly,said leadout conductors being located at the respective ends of the chip at one or more sets of four different positions that are 90°-rotation-symmetrical around said coil axis.
- 14. An electronic component comprising a coil buried on faces of laminations in a parallelepiped-rectangular laminated chip, first and second terminal electrodes located at respective first and second opposite ends of the chip and connected to respective first and second opposite ends of the coil,leadout conductors connected between the first coil end and the first terminal electrode, a second leadout conductor connected between the second coil end and the second terminal electrode, the coil having a longitudinal axis extending at right angles to the faces of the laminations and on a straight line joining central points of the opposed end surfaces of the chip where said terminal electrodes are located, the chip having a size and shape enabling mounting thereof on a circuit board surface in a position such that the coil axis extends parallel to the circuit board surface, the first and second opposite ends of said coil being located symmetrically with respect to the coil axis, at least a portion of the leadout conductors connected between the first coil end and the first terminal electrode being located symmetrically with respect to the coil axis.
- 15. The electronic component according to claim 14 wherein said leadout conductor includes a first leadout conductor having one end located on said coil axis and connected to the terminal electrode and a second leadout conductor connecting the other end of the first leadout conductor and the end of the coil together.
- 16. The electronic component according to claim 15 wherein said second leadout conductor includes a connection conductor perpendicular to the coil axis.
- 17. The electronic component according to claim 15 wherein said second leadout conductor includes a first connection conductor extending parallel to said coil axis and one end connected to the coil and a second connection conductor connecting the other end of the first connection conductor and the other end of the first leadout conductor together.
- 18. The electronic component according to claim 17 wherein said second connection conductor is a straight line crossing said first leadout conductor at an obtuse angle.
- 19. The electronic component according to claim 18 wherein:said chip includes a laminate having a laminating direction aligned with the coil axis, said second connection conductor being formed by coupling together conductors in via holes arranged and formed in steps.
- 20. The electronic component according to claim 17 wherein said second connection conductor is perpendicular to the coil axis.
- 21. The electronic component according to claim 17 wherein said second connection conductor is L-shaped and is perpendicular to the coil axis.
- 22. The electronic component according to claim 17 wherein said second connection conductor is I-shaped and is perpendicular to the coil axis.
- 23. The electronic component according to claim 17 wherein the length of said first connection conductor is larger than that of said first leadout conductor.
- 24. The electronic component according to claim 17 wherein the length of said first connection conductor is smaller than that of said first leadout conductor.
- 25. The electronic component according to claim 17 wherein the thickness of said first leadout conductor is larger than that of said first connection conductor.
- 26. The electronic component according to claim 15 wherein there is a gap within said coil between a member forming said chip and at least said second leadout conductor.
- 27. The electronic component according to claim 26 wherein said terminal electrode includes a porous metal and wherein a resin fills said gap.
- 28. The electronic component according to claim 20 wherein:said terminal electrode is continuous from an end surface of said chip to a surface adjacent to the end surface, the length of said first leadout conductor being larger than that of the terminal electrode formed on a surface adjacent to said end surface.
- 29. The electronic component according to claim 20 wherein:said terminal electrode is continuous from an end surface of said chip to a surface adjacent to an end surface, the length of said first leadout conductor being smaller than that of the terminal electrode formed on a surface adjacent to said end surface.
- 30. The electronic component according to claim 20 wherein:said terminal electrode is continuous from an end surface of said chip to a surface adjacent to the end surface, the length of said first leadout conductor being equal to that of the terminal electrode formed on the surface adjacent to said end surface.
- 31. The electronic component according to claim 1 wherein:said chip includes a laminate having a laminating direction aligned with the coil axis, said coil including a plurality of spirally connected internal conductors each comprising parallel-connected internal coil conductors arranged in two or more continuous layers and having the same shape.
- 32. The electronic component according to claim 1 wherein:said chip includes a laminate having a laminating direction aligned with the coil axis, at least a portion of said leadout conductor that is parallel with the coil axis including via holes.
- 33. An electronic part comprising a coil having interconnected segments buried on faces of laminations in a cylindrical laminated chip and first and second terminal electrodes respectively located at opposite first and second ends of the chip and connected to the respective ends of the coil,the coil having a longitudinal axis extending at right angles to the faces of the laminations and on a straight line joining central points of the opposed end surfaces of the chip where said terminal electrodes are located, the chip having a size and shape enabling mounting thereof on a circuit board surface in a position such that the coil axis extends parallel to the circuit board surface, the coil having a winding locus as seen in the direction of said coil axis and projected on an end face of the chip perpendicular to the coil axis, and the winding locus and leadout conductors being positioned such that when the electronic part is mounted on a circuit board with the coil axis parallel to the circuit board surface, the winding locus and the distance between the leadout conductors and the circuit board remain unchanged despite a reversal in the position of the electronic part on the circuit board.
- 34. The electronic part according to claim 14 wherein the distance between the winding locus of the coil as seen in the direction of said coil axis and a central point through which said coil axis passes is constant in any cross section of the chip that said coil axis crosses perpendicularly,said leadout conductors joining the end of said coil and said terminal electrode being located at the respective ends of the chip on the coil axis.
- 35. The electronic component according to claim 14 wherein:said chip includes a laminate having a laminating direction aligned with the coil axis, said coil including a plurality of spirally connected internal conductors each including parallel-connected internal coil conductors arranged in two or more continuous layers and having the same shape.
- 36. The electronic component according to claim 14 wherein:said chip includes a laminate having a laminating direction aligned with the coil axis, at least a portion of said leadout conductor that is parallel with the coil axis including via holes.
- 37. An electronic component comprising a coil having interconnected segments buried on faces of laminations in a laminated chip, a terminal electrode formed on a surface of the chip and connected to an end of the coil, the coil having a longitudinal coil axis extending at right angles to the faces of the laminations,the chip having a size and shape enabling mounting thereof on a circuit board in a position such that the coil axis extends parallel to a surface of the circuit board, the chip and coil including a conductor arrangement having a position in the chip so that when the chip is mounted on a circuit board, with the coil axis parallel to the circuit board surface, the relative position between the circuit board surface and the conductor arrangement is the same regardless of whether a top surface of the chip component or a bottom surface of the chip component abuts the circuit board surface.
- 38. The electronic component of claim 37, wherein the coil longitudinal axis extends parallel to top and bottom surfaces of the chip, the coil having first and second ends respectively displaced from the axis by the same distance in opposite directions and being displaced from each other along the axis, a first lead extending parallel to the axis connected to the first end, a second lead extending parallel to the axis connected to the second end, the first and second leads having the same length and being embedded in the chip, a third lead connected to the first lead and extending radially between the first lead and the axis, a fourth lead connected to the second lead and extending radially between the second lead and the axis, a fifth lead connected between the third lead and a first terminal electrode, the fifth lead extending along the axis between the third lead and a first end face of the chip at right angles to the top and bottom surfaces, a sixth lead connected between the fourth lead and a second terminal electrode, the sixth lead extending between the fourth lead and a second end face of the chip at right angles to the top and bottom surfaces, the fifth and sixth leads having the same axial length, the first terminal electrode being on the first end face and including a portion extending along side walls of the chip, including the top and bottom surfaces of the chip, as well as side walls of the chip at right angles to the top and bottom surfaces, the second terminal electrode being on the second end face and including a portion extending along side walls of the chip, including the top and bottom surfaces and surfaces of the chip, as well as side walls of the chip at right angles to the top and bottom surfaces, the first and second terminal electrodes respectively extending along the surfaces of the chip in the axial direction from the first and second end faces through a distance equal to the lengths of the fifth and sixth leads in the axial direction.
- 39. The electronic component of claim 37, wherein the chip is shaped as a cylinder having a circular cross section in plates at right angles to the axis.
- 40. The electronic component of claim 39, wherein the coil includes a plurality of laminated sheets, each carrying a conductor having an arcuate shape defined by a segment of a circle, each of the circle segments spanning substantially the same arcuate length.
- 41. The electronic component of claim 40, wherein each of the conductors has a semi-circular shape.
- 42. The electronic component of claim 37, wherein the coil includes conductors with a rectangular locus as projected onto a plane at right angles to the coil axis.
- 43. The electronic component of claim 42, wherein the coil includes a plurality of laminated sheets, each carrying a conductor including at least two sides connected to each other.
- 44. The electronic component of claim 43, wherein the conductors on the lamination faces at opposite ends of the coil have leads connected to them, the leads extending in a direction parallel to the coil axis, first and second terminal electrodes respectively on first and second end faces of the component intersecting the coil axis, the leads being connected between the conductors at the ends of the coil and the terminal electrodes, the average position of the leads extending between the conductors at each of the terminal electrodes relative to the coil axis being on the coil axis.
- 45. The electronic component of claim 44, wherein one of the leads extending and connected between each end conductor and each terminal electrode is on the axis.
- 46. The electronic component of claim 44, wherein a plurality of said leads extend and are connected between each of said conductors at the ends of the coil and each of the terminal electrodes, the plurality of leads being symmetrically located relative to the coil axis.
- 47. The electronic component of claim 1 wherein at least a portion of two or more of said leadout conductors are located at the respective ends of the chip symmetrically around said coil axis.
- 48. An electronic component comprising a coil buried on faces of laminations in a laminated chip and first and second terminal electrodes located at respective first and second opposite ends of the chip and connected to respective first and second opposite ends of the coil,leadout conductors connected between the first coil end and the first terminal electrode; a second leadout conductor connected between the second coil end and the second terminal electrode, the coil having a longitudinal axis extending at right angles to the faces of the laminations and on a straight line joining central points of the opposed end surfaces of the chip where said terminal electrodes are located, the first and second opposite ends of said coil being located symmetrically with respect to the coil axis, at least a portion of the leadout conductors connected to the respective ends of said coil being located symmetrically around the coil axis.
- 49. The electronic component of claim 37 wherein said conductor arrangement includes first and second leadout conductors, said first leadout conductor including a via hole, one end of the first leadout conductor being connected to the terminal electrode, the second leadout conductor being connected to the other end of the first leadout conductor and the end of the coil.
- 50. The electronic component of claim 49 wherein said leadout conductor has a portion which deviates from a winding locus of the coil as projected into a plane perpendicular to the coil axis.
Priority Claims (1)
Number |
Date |
Country |
Kind |
10-002472 |
Jan 1998 |
JP |
|
US Referenced Citations (7)
Foreign Referenced Citations (1)
Number |
Date |
Country |
H8-55726 |
Feb 1996 |
JP |