The invention relates to a system and a method for electronic control of a limited slip differential in a motor vehicle.
A typical motor vehicle employs a differential to transmit torque and rotation from a power source such as an internal combustion engine, an electric motor, or a combination thereof to the vehicle's road wheels via individual output or axle shafts. A differential is a device that allows each of the driving road wheels to rotate at different speeds mainly when negotiating a turn.
During vehicle cornering, the vehicle's wheels that are on the inside relative to the turn generally travel a shorter distance than the wheels that are on the outside of the turn. Accordingly, during cornering without a differential a vehicle's inside wheel may end up spinning, while its outside wheel may end up dragging. Such a condition may result in difficult and unpredictable handling of the vehicle, damage to vehicle tires, and strain on and possible damage to the vehicle's drivetrain.
A standard or “open” differential tends to transmit a largely equivalent amount of torque to both drive wheels. However, in certain driving conditions, an open differential may transfer a majority of drive torque to a wheel that has been unloaded or experiences reduced frictional contact with the road. In such a situation, the unloaded or reduced frictional contact wheel may rotate freely, thus converting a substantial amount of drive torque into tire slip and not into powering the vehicle.
To counteract such a loss of effective drive torque, certain higher performance vehicles employ limited slip differentials (LSDs) that allow for some difference in angular velocity of the output shafts, but impose a mechanical restriction on such a disparity. Typically the mechanical restriction is provided via a frictional interface, for example with specially configured gears or clutching elements. By limiting the difference in angular velocity between the driven wheels, useful torque can be transmitted to the road surface, as long as some traction is generated by at least one of the driven wheels. In modern vehicles, electronically controlled LSDs are sometimes used for more precise apportionment of drive torque between the drive wheels.
A method is disclosed for regulating in a motor vehicle an electronic limited slip differential (eLSD) to apportion drive torque from a power source between first and second drive wheels and transmit the drive torque to a road surface. The method also includes determining maximum torque capability of each of the first and second drive wheels and identifying the wheel that is capable of transmitting a greater portion and the wheel that is capable of transmitting a lesser portion of the drive torque to the road surface. The method also includes determining a remaining portion of the drive torque by subtracting the determined maximum torque capability of the wheel capable of transmitting the lesser portion of the drive torque from the generated drive torque.
The method additionally includes regulating the eLSD to transfer to the wheel that is capable of transmitting the greater portion of the drive torque a portion of the drive torque that is equal to the maximum torque capability of the more capable wheel if the remaining portion of the drive torque is greater than the determined maximum torque capability of the more capable wheel. Furthermore, the method includes regulating the eLSD to transfer to the wheel that is capable of transmitting the greater portion of the drive torque the determined remaining portion of the drive torque if the remaining portion of the drive torque is equal to or less than the determined maximum torque capability of the more capable wheel.
The method may additionally include detecting, in real-time, changes in orientation of the vehicle relative to the road surface via at least one vehicle sensor to determine the maximum torque capability of each of the first and second drive wheels. According to the method, the at least one vehicle sensor may include a lateral acceleration sensor, a longitudinal acceleration sensor, and a yaw sensor. In such a case, the method may additionally include determining weight transfer between the first and second drive wheels in response to the received signals from the lateral acceleration, longitudinal acceleration, and yaw sensors to determine in real-time the maximum torque capability of each of the first and second drive wheels.
Each of the first and second drive wheels may include a pneumatic tire that establishes tractive effort with respect to the road surface. In such a case, the method may additionally include determining loading on each respective tire to determine in real-time a maximum tractive effort thereof in response to the determined weight transfer between the first and second drive wheels. According to the method, the determination of the tractive effort of each respective tire is determined via the “friction circle” concept as described herein according to physical properties of and a vertical load on the subject tire.
Each of the acts of determining the maximum torque capability of each of the first and second drive wheels, determining the remaining portion of the drive torque, regulating the eLSD, detecting in real-time changes in orientation of the vehicle, determining weight transfer between the first and second drive wheels, and determining loading on each respective tire may be accomplished via a controller.
The vehicle may additionally include a first wheel speed sensor configured to detect in, real-time, the rotational speed of the first drive wheel, and a second wheel speed sensor configured to detect, also in real-time, the rotational speed of the second drive wheel. In such a case, the method may additionally include receiving via the controller the detected rotational speeds from the respective first and second wheel speed sensors and generating feed-back control of the eLSD by comparing a desired difference in speeds of the first and second drive wheels with actual difference thereof via the controller.
The eLSD may include a friction plate clutch, while the controller may be additionally configured to regulate engagement of the clutch to apportion the drive torque between the first and second drive wheels.
Also disclosed is a vehicle that includes the described controller to perform the above method.
The above features and advantages, and other features and advantages of the present disclosure, will be readily apparent from the following detailed description of the embodiment(s) and best mode(s) for carrying out the described invention when taken in connection with the accompanying drawings and appended claims.
Referring to the drawings, wherein like reference numbers refer to like components,
The vehicle 10 also includes a plurality of wheels that include front wheels 20-1, 20-2 and rear wheels 22-1, 22-2. Although four wheels, 20-1, 20-2, 22-1, and 22-2 are shown in
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The clutch 54 may include friction plates 56 and drive plates 58 configured to be selectively engaged with each other for variable apportionment of the drive torque 15 between the drive wheels 22-1, 22-2. The friction plates 56 and drive plates 58 may be engaged with a selectable amount of force which may be applied either hydraulically or mechanically, such as via an electrically actuated hydraulic pump 60 or an electric motor (not shown), respectively. Accordingly, the selectable amount of force applied to engage friction plates 56 with drive plates 58 may be used to transfer a desired portion of the drive torque 15 from one of the drive wheels 22-1, 22-2 to the other.
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The controller 62 is also configured to determine a remaining portion 70 of the drive torque 15 to be transferred to the specific drive wheel 22-1 or 22-2 that is capable of transmitting the greater portion of the drive torque. The determination of the remaining portion 70 of the drive torque 15 to be transferred to the more capable drive wheel 22-1 or 22-2 is accomplished by subtracting the determined maximum torque capability 68 of the wheel capable of transmitting the lesser portion of the drive torque from the generated drive torque 15. Additionally, the controller 62 will regulate the engagement of the friction plates 56 and drive plates 58 in the eLSD clutch 54 to transfer a portion of the drive torque 15 that is equal to the determined maximum torque capability of the more capable wheel 22-1 or 22-2 if the remaining portion 70 is greater than the determined maximum torque capability 68 of the more capable wheel. On the other hand, if the remaining portion 70 of the drive torque 15 is equal to or less than the determined maximum torque capability 68 of the more capable wheel 22-1 or 22-2, the controller 62 is programmed to regulate the eLSD 50 to transfer to the more capable wheel the determined remaining portion 70 of the drive torque 15. Additionally, the controller 62 may be configured as a central processing unit that is programmed to regulate operation of the power source 14 and the amount of drive torque 15 generated thereby.
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In response to the received signals from the sensors 72, 74, and 76, and as the vehicle 10 performs various maneuvers, the controller determines dynamic weight transfer between the first and second drive wheels 22-1, 22-2. Such determination of the weight transfer between the first and second drive wheels 22-1, 22-2 in turn permits the controller 62 to determine in real-time the maximum torque capability of each of the first and second drive wheels. Additionally, in response to the determined weight transfer between the first and second drive wheels 22-1, 22-2 the controller is configured to determine loading on each respective tire 23-1, 23-2, and, in conjunction with the friction coefficient between the subject tires and the road surface 19, to determine in real-time the maximum tractive effort of the tires 23-1, 23-2.
The determination of the tractive effort of each respective tire 23-1, 23-2 may be determined according to the “friction circle” concept illustrated in
A tire can generate a force by the mechanism of slip, which force is represented by a vector 84 in
In
During operation of the vehicle 10, as the vehicle negotiates a turn or a curve, dynamic weight transfer will tend to unload the inside tire 23-1 or 23-2, i.e., the tire mounted on the wheel 22-1, 22-2 that is inside or closest to the center of the curve. In response to the inside tire being unloaded and thus experiencing reduced traction capability, the eLSD 50 will be directed to transfer a portion of the drive torque 15 to the outside drive wheel, i.e., the other of the two drive wheels 22-1, 22-2. Such transfer of a portion of the drive torque 15 to the outside wheel, will permit more of the drive torque to be transmitted to the road surface 19 through the tires 23-1 and 23-2, and thus more effectively power the vehicle 10 through the given turn.
With resumed reference to
During frame 106, the method may additionally include detecting in real-time changes in orientation of the vehicle 10 relative to the road surface 19 via at least one of the vehicle sensors 72, 74, and 76 to determine via the controller 62 the weight transfer between the first and second drive wheels 22-1, 22-2. Accordingly, based on thus determined weight transfer between the first and second drive wheels 22-1, 22-2, the controller 62 may then determine in real-time the maximum torque capability of each of the first and second drive wheels. As noted above, the vehicle's orientation may change relative to the road surface 19 in response to variation in drive torque 15 generated by the power source 14. Accordingly, the loading on each drive wheel 22-1, 22-2 and the resultant tractive effort of each tire 23-1, 23-2 may be determined as a function of change in drive torque 15 during various maneuvers of the vehicle 10, such as negotiating a turn under power.
After frame 106, the method moves on to frame 108. In frame 108, the method includes determining via the controller 62 the remaining portion of the drive torque 15 to be transferred to the drive wheel 22-1 or 22-2 that is capable of transmitting the greater portion of the drive torque by subtracting the determined maximum torque capability of the wheel capable of transmitting the lesser portion of the drive torque from the generated drive torque. Following frame 108 the method will advance to frame 110, where the method determines whether the remaining portion of the drive torque 15 is greater than the determined maximum torque capability of the more capable wheel.
If in frame 110 it is determined that the remaining portion of the drive torque 15 is greater than the determined maximum torque capability of the more capable wheel, the method proceeds to frame 112. In frame 112 the method includes regulating the eLSD 50 via the controller 62 to transfer the portion of the drive torque 15 that is equal to the maximum torque capability of the drive wheel 22-1 or 22-2 that is capable of transmitting the greater portion of the drive torque. On the other hand, if in frame 110 it is determined that the remaining portion of the drive torque 15 is not greater, i.e., is equal to or less, than the determined maximum torque capability of the more capable wheel, the method will proceed from frame 108 to frame 114. In frame 114, the method includes regulating the eLSD 50 via the controller 62 to transfer the determined remaining portion 70 of the drive torque 15 to the drive wheel 22-1 or 22-2 that is capable of transmitting the greater portion of the drive torque.
Additionally, following either frame 112 or 114 the method may advance to frame 116. In frame 116 the method includes receiving via the controller 62 rotational speeds from the respective first and second wheel speed sensors 90, 92. Furthermore, from frame 116 the method may proceed to frame 118. In frame 118 the method includes generating feed-back control of the eLSD 50 via the controller 62 by determining an actual difference in speeds of the first and second drive wheels 22-1, 22-2 and then comparing a desired speed difference between the drive wheels with the actual speed difference there between.
The detailed description and the drawings or figures are supportive and descriptive of the invention, but the scope of the invention is defined solely by the claims. While some of the best modes and other embodiments for carrying out the claimed invention have been described in detail, various alternative designs and embodiments exist for practicing the invention defined in the appended claims.