The present application is a national stage entry according to 35 U.S.C. § 371 of PCT application No.: PCT/IB2016/055923 filed on Oct. 4, 2016, which claims priority from Italian Application No.: 102015000058562 filed on Oct. 6, 2015, and is incorporated herein by reference in its entirety.
Various embodiments relate to electronic converters.
Electronic converters for light sources comprising e.g. at least one LED (Light Emitting Diode) or other solid-state lighting means, may offer a direct current output. Such current may be steady or vary in time, e.g. in order to adjust the brightness emitted by the light source (so-called dimming function).
For instance,
Electronic converter 10 usually comprises a control circuit 102 and a power circuit 12 (e.g. an AC/DC or DC/DC switching supply) which receives at an input a power signal (e.g. from the mains) and provides at an output, via a power output 106, a direct current. Such a current may be steady or vary in time. E.g., control circuit 102 may set, via a reference channel Iref of power circuit 12, the current required by LED module 20.
For example, such a reference channel Iref may be used for adjusting the brightness of the light emitted by lighting module 20. As a matter of fact, in general terms, a regulation of the light brightness emitted by LED module 20 may be achieved by regulating the average current flowing through the lighting module, for example by setting a lower reference current Iref or by switching on or off power circuit 12 through a Pulse Width Modulation (PWM) signal.
Generally speaking, there are known many types of electronic converters, which are mainly divided into insulated and non-insulated converters. For example, among the non-insulated electronic converters we may name “buck”, “boost”, “buck-boost”, “Cuk”, “SEPIC” and “ZETA” converters. Insulated converters are e.g. “flyback”, “forward” converters. Such converter arrangements are well known to the person skilled in the art.
For example,
In the presently considered example, converter 12 receives at input, via two input terminals 110/GND, a voltage Vin and provides at output, via two output terminals 106, a regulated voltage Vo or a regulated current io.
In the presently considered example, a load R0 is connected with said output 106, and it may consist in the previously described lighting module 20.
Converter 12 moreover includes a half-bridge, i.e. two electronic switches S1 and S2 which are connected in series between both input terminals 110/GND, wherein the switching of electronic switches S1 and S2 is driven by a control unit 112. For example, in the embodiment such electronic switches S1 and S2 are N-MOS transistors, in particular n-channel MOSFETs (Metal-Oxide-Semiconductor Field-Effect Transistors). Such switches S1 and S2 may have respective capacitances CA1, CA2 and respective diodes DA1, DA2 connected therewith in parallel.
Typically, control unit 112 is configured for switching switches S1 and S2 alternatively, i.e. only one of both switches S1 and S2 is closed at a given time. Generally speaking, there may be also provided intermediate intervals during which neither switch S1 or S2 is closed.
In the presently considered example, converter 12 moreover comprises a transformer T including a primary winding T1 and a secondary winding T2. Specifically, transformer T may be modelled as an ideal transformer having a given ratio of the number of turns 1:n, an inductor LM which represents the magnetising induction of transformer T, and an inductor LR which represents the leakage inductance, which are shown in
In the presently considered example, primary winding T1 of transformer T and at least one capacitor CR are connected in series between the intermediate point between both switches S1 and S2 and the first input terminal 110 (positive terminal) and/or the second input terminal GND (a negative terminal representing a first ground). Specifically, in the presently considered example, the first terminal of primary winding T1 of transformer T is connected (e.g. directly) at the intermediate point between both electronic switches S1 and S2. On the other hand, the second terminal of primary winding T1 of transformer T is connected, via at least one capacitor CR, to the first input terminal 110 and/or to ground GND. Therefore, switches S1 and S2 may be used for selectively connecting the first terminal of primary winding T1 of transformer T to voltage Vin or to ground GND, thereby controlling the current flowing through primary winding T1 of transformer T.
On the secondary side T2 of transformer T, converter 12 comprises a rectifier circuit R configured for converting the alternated current (AC) provided by secondary winding T2 into a direct current (DC), and a filter circuit stabilizing the signal provided by rectifier circuit R, so that output voltage Vo and/or output current io are more stable.
In this regard,
Specifically,
On the primary side, a first terminal of primary winding T1 is connected directly to the intermediate point of the half-bridge, and the second terminal of primary winding T1 is connected, via a capacitor CR, to ground GND (and optionally, through a further capacitor CR, to the positive input terminal).
On the other hand, on the secondary side T2, half-bridge converter 12 typically comprises a diode-bridge rectifier as a rectifier circuit R. The filter circuit F is typically implemented as in a forward converter, with an inductor L and a capacitor Co. Specifically, inductor L is connected between the positive output terminal of diode bridge R and the positive terminal of capacitor Co, and the negative terminal of capacitor Co is connected to the negative output terminal of diode bridge R. Finally, output 106 is connected in parallel with capacitor Co.
For example, this may be obtained by using only one of the branches of the secondary winding shown in
Moreover,
Finally,
In this document, the first terminal of primary winding T1 is connected via a capacitor CR to the intermediate point of the half-bridge, and the second terminal of primary winding T1 is connected to ground GND.
In this case, too, there is provided a rectifier circuit R and a filter circuit F.
For example, typically the rectifier circuit R has the same structure as the rectifier circuit R which is used in a half-bridge converter as shown in
Therefore, in the embodiments described in the foregoing, rectifier circuit R provides current pulses which are sent to filter circuit F, which uses the current provided by rectifier circuit R for charging an output capacitor Co.
Generally speaking, the output capacitor Co, connected in parallel with output 106, is purely optional. As a matter of fact, such a capacitor Co is adapted to be used, for example, in the presence of a resistive load, in order to keep output voltage Vo substantially constant. On the contrary, if the load is a LED module 20 comprising a LED chain (see for example
The person skilled in the art will appreciate that the half-bridge converter 12 shown in
The present description aims at providing solutions for the filter circuit of an electronic converter, enabling the reduction of ripple in the output current. Such a filter is particularly useful for converters used for driving LEDs, or generally for converters with current control.
According to various embodiments, said object is achieved thanks to an electronic converter having the features set forth in the claims that follow. The embodiments also refer to a related method of operating an electronic half-bridge converter.
The claims are an integral part of the technical teaching provided herein with reference to the disclosure.
As previously stated, the present description relates to an electronic converter comprising a new filter circuit.
In various embodiments, the electronic converter comprises an input to receive a first power signal and an output to provide a second power signal. The converter comprises a transformer having a primary winding and a secondary winding, and a half-bridge interposed between the input and the primary winding of the transformer.
In various embodiments, the converter moreover comprises a rectifier circuit, adapted to convert the current provided through the secondary winding of the transformer into a rectified current, and a filter circuit configured for filtering such a rectified current.
For example, as described in the foregoing, the rectifying circuit may comprise a single diode connected in series with the secondary winding of the transformer. Alternatively, the rectifier circuit may comprise a diode bridge. Finally, if the secondary winding comprises an intermediate connection point, such an intermediate connection point may be connected to the negative input terminal of the filter circuit, and the other two terminals of the secondary winding may be connected through respective diodes to the positive input terminal of the filter circuit.
In various embodiments, the filter circuit comprises two input terminals for receiving the rectified current. A first branch is connected between said two input terminals, wherein said first branch comprises a first inductor and a first capacitor connected in series. A second branch is connected in parallel with the first branch, wherein said second branch comprises a second inductor and the output of the converter connected in series.
In various embodiments, the filter circuit may comprise a second capacitor connected in parallel with the output of the converter.
Embodiments will now be described, by way of non-limiting example only, with reference to the annexed views.
In the drawings, like reference characters generally refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead generally being placed upon illustrating the principles of the disclosed embodiments. In the following description, various embodiments described with reference to the following drawings, in which:
d have already been described in the foregoing,
g show details of an embodiment of the converter driving of
In the following description, numerous specific details are given to provide a thorough understanding of the embodiments. The embodiments can be practiced without one or more of the specific details, or with other methods, components, materials, etc. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring various aspects of the embodiments.
Reference throughout this specification to “one embodiment” or “an embodiment” means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, the possible appearances of the phrases “in one embodiment” or “in an embodiment” in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
The headings provided herein are for convenience only and therefore do not interpret the extent of protection or scope of the embodiments.
In the following
As mentioned in the foregoing, the present description provides solutions adapted to implement filter circuits for electronic converters comprising a half-bridge S1/S2, a transformer T, a rectifier circuit R and a filter circuit Fa.
In this case, as well, converter 12 receives at input, via two input terminals 110/GND, a voltage Vin, and provides at output, via two output terminals 106, a regulated voltage Vo or preferably a regulated current io.
In the presently considered embodiment, a load R0 is connected to said output 106, which may be e.g. the lighting module 20 described with reference to
Converter 12 moreover comprises a half-bridge, i.e. two electronic switches S1 and S2 which are connected in series between both input terminals 110, wherein the switching of electronic switches S1 and S2 is driven by a control unit 112. For example, control unit 112 may be an analogue and/or a digital circuit, e.g. a micro-processor which is programmed via a software code. For example, in various embodiments, control unit 112 is configured for driving switches as a function of output current io, e.g. in order to regulate output current io to a desired (average) value.
In various embodiments, electronic switches S1 and S2 are N-MOS transistors, in particular n-channel MOSFETs (Metal-Oxide-Semiconductor Field-Effect Transistors). Such switches S1 and S2 may have respective capacitances CA1, CA2 and respective diodes DA1, DA2 connected in parallel therewith. For example, capacitances CA1 and CA2 may represent the intrinsic capacitances of a MOSFET, and/or may be implemented via additional capacitors, which are connected in parallel with switches S1 and S2. On the other hand, diodes DA1 and DA2 may represent the body diodes of a MOSFET, and/or may be implemented via additional diodes.
In the presently considered embodiment, converter 12 moreover comprises a transformer T, including a primary winding T1 and a secondary winding T2. Specifically, transformer T may be modelled as an ideal transformer having a given ratio of the number of turns 1:n, an inductor LM which represents the magnetising induction of transformer T and an inductor LR which represents the leakage inductance, which are mounted on the primary side of transformer T. Generally speaking, converter 12 may also comprise other inductors, which are connected in series and/or in parallel with primary winding T1 and/or secondary winding T2 of transformer T.
Specifically, primary winding T1 of transformer T and at least one capacitor CR are connected in series between the intermediate point between both electronic switches S1 and S2 and the first input terminal and/or the second input terminal, which represents a first ground GND. Specifically, in the presently considered embodiment, the first terminal of primary winding T1 of transformer T is connected (e.g. directly) to the intermediate point between both electronic switches S1 and S2. On the contrary, the second terminal of primary winding T1 of transformer T is connected through at least one capacitor CR to the first input terminal and/or to ground GND. Therefore, switches S1 and S2 may be used for selectively connecting the first terminal of primary winding T1 of transformer T to voltage Vin or to ground GND.
On the secondary side T2 of transformer T, the converter comprises a rectifier circuit R, configured for converting the alternated current AC provided by secondary winding T2 into a direct current, and a filter circuit Fa which stabilizes the signal provided by rectifier circuit R so that output voltage Vo and/or output current io are more stable. Accordingly, in the embodiment considered, rectifier circuit R and filter circuit Fa are connected between the secondary winding T2 of the transformer and the output 106 of the electronic converter.
Specifically, in various embodiments, the previously described filter circuits F, which are comprised of a C, LC or CLC structure, are replaced by a new filter circuit Fa comprising two LC filters connected in parallel.
Specifically, as shown in
Specifically, between both input terminals of filter circuit Fa there are connected two branches respectively comprising a capacitor and an inductor, i.e. a first capacitor CF1 and a first inductor LF1 are connected (e.g. directly) in series between the input terminals of filter circuit Fa, and a second capacitor Co and a second inductor LF2 are connected (e.g. directly) in series between the input terminals of filter circuit Fa. For example, in the presently considered embodiment, inductors LF1 and LF2 are connected directly to the positive output terminal of rectifier circuit R, and capacitors CF1 and Co are connected directly to the negative output terminal of rectifier circuit R. Moreover, the output of filter circuit Fa is connected in parallel with the second capacitor Co, i.e. the terminals of capacitor Co represent the output terminals 106 of converter 12, which may be used e.g. for supplying a LED lighting module 20.
In this case, as well, output capacitor Co connected in parallel with output 106 is purely optional, because if the load is a LED module 20 comprising a LED chain, output voltage Vo is already constrained by the LED voltage itself, and therefore capacitor Co may be omitted.
Therefore, generally speaking, the first capacitor CF1 and the first inductor LF1 are connected (e.g. directly) in series between both input terminals of filter circuit Fa, and the second inductor LF2 and output 106 are connected (e.g. directly) in series between both input terminals of filter circuit Fa, wherein an optional output capacitor Co may be connected in parallel with output 106.
As stated in the foregoing, the circuit described with reference to
In this regard,
In the presently considered embodiment, the converter comprises, on the secondary side of transformer T, a rectifier circuit R comprising a single diode D and the filter circuit Fa shown in
Therefore, in the presently considered embodiment, the anode of diode D is connected to a first terminal of secondary winding T2, the cathode of diode D is connected (preferably directly) to the positive input terminal of filter circuit Fa, and the second terminal of secondary winding T2 (which represents the negative terminal of rectifier circuit R) is connected to the negative input terminal of filter circuit Fa.
In the following there will be described a possible operation of the electronic converter of
Specifically, in the presently considered embodiment, control unit 112 is configured for driving switches S1 and S2 of the half-bridge with the following phases, which are repeated periodically:
during a first time interval Δt1 switch S1 is closed and switch S2 is opened;
during a second time interval Δt2 switch S1 is opened and switch S2 is opened;
during a third time interval Δt3 switch S1 is opened and switch S2 is closed;
during a fourth time interval Δt4 switch S1 is opened and switch S2 is opened.
In this regard,
a) driving signal VG1 for switch S1 and driving signal VG2 for switch S2,
b) voltage VDS2 at the intermediate point between switch S1 and switch S2,
b) voltage VCR across capacitor CR,
c) voltage VCF1 across capacitor CF1,
d) voltage VCo across capacitor Co, corresponding to output voltage Vo,
e) current IP flowing through primary winding T1 of transformer T,
f) current ID flowing through diode D,
g) current ILF1 flowing through inductor LF1, and
h) current ILF2 flowing through inductor LF2.
At a time t0, switch S2 is opened and switch S1 stays opened.
In this operating phase (M1) diode D is forward biased, because the voltage across transformer T is reversed.
At the instant when switch S2 is opened, current IP in the primary is negative. Such a current IP is used for charging capacitor CA2 which was previously discharged, which may also be seen in
During this phase, therefore, a resonant circuit is established between the components on the primary side and the components on the secondary side.
Moreover,
In various embodiments, the inductance of inductor LF2 is preferably equal to or higher than the inductance of inductor LF1, i.e. LF2>LF1. Similarly, in various embodiments, the capacitance of capacitor Co is preferably equal to or higher than the capacitance of capacitor CF1, i.e. Co>CF1.
As a consequence, considering the case Co>CF1 and LF2>LF1, therefore neglecting the resonance created by Co and LF2 because the difference of voltages Vin−VCF1−VCR is applied to the series connection of inductors LR and LF1 and a resonant circuit is established comprising inductors LR and LF1 and capacitors CR and CF1, i.e. current ID flowing through diode D (corresponding to the sum of currents ILF1 e ILF1) starts oscillating with an oscillating period Tres1 which may be estimated as:
wherein LR,PRI and CR,PRI represent leakage inductance LR and capacitance CR seen from the secondary side.
At a time t1 switch S1 is closed, wherein the switching of switch S1 preferably takes place at zero voltage.
Therefore, as shown in
At a time t2, current ID flowing through diode D falls to zero, because during this phase voltage VCR across capacitor CR increases, and voltage across primary winding T1 decreases.
Therefore, as shown in
Consequently, at time t2 the circuit behaviour changes. As a matter of fact, from this moment onwards the converter comprises two independent circuits: the former on the primary side and the latter on the secondary side of transformer T.
On the primary side T1, voltage Vin keeps on charging capacitor CR and now also magnetising inductance LM, and therefore diode D stays opened. On the contrary, on the secondary side T2 a circuit is established comprising inductors LF1 and LF2 and capacitors CF1 e Co connected in series.
Specifically, at time t2, the current flowing through inductor LF1 corresponds to the current flowing through inductor LF2, but with opposite sign (ILF1=−ILF2). Moreover, voltage VCF1 at capacitor CF1 will be higher than output voltage Vo. This voltage difference creates a current flow from capacitor CF1 towards capacitor Co, i.e. the current ILF1 flowing through inductor LF1 is negative and has the same amplitude as current ILF2. Consequently, now current ILF2 flowing through inductor LF2 oscillates with an oscillation period Tres2 which may be estimated as:
Tres1=2·π·√{square root over ((LF1+LF2)(CF1+Co))} (2)
At a time t3, switch S1 is opened while switch S1 stays opened. Moreover, diodes DA1, DA2 and D are opened during this operating phase (M4). The corresponding equivalent circuit diagram of this driving phase is shown in
During this operating phase, current IP on the primary side of transformer T is positive, and discharges capacitance CA2 and charges capacitance CA1, preferably until the voltage across switch S2 reaches zero.
During this phase, the voltage across winding T1 is negative, and therefore also diode D stays opened. Consequently, the oscillation on the secondary side continues, as shown in
At a time t4, switch S2 is closed and switch S1 stays opened. Therefore, in this operating phase (M5) diodes DA1, DA2 are opened and diode D is opened, because voltage VT1 across secondary winding T2 remains negative. The corresponding equivalent circuit diagram of this driving phase is shown in
Therefore, during this operating phase, capacitor CR is discharged, and the oscillation on the secondary side continues, as shown in
Subsequently, the method is repeated from time t5, which corresponds to time t0.
As a consequence, as shown in
Therefore, in comparison with the traditional arrangement shown in
For example, for the converter shown in
In the traditional topology shown in
In this regard, the inventor has observed that the same RMS of a single output capacitor with 12 uF may be obtained through a filter Fa according to the present description having much lower values, e.g. with CF1=100 nF, LF1=33 uH, LF2=50 uH and Co=1 uF. Therefore, the solutions according to the present description allow for the use of film capacitors.
As previously mentioned, output capacitor Co connected in parallel with output 106 is purely optional and may be omitted, e.g. if the load is a LED module 20 comprising a LED chain.
In general terms, filter Fa according to the present description may be used with most converters. Generally, filter Fa is particularly advantageous for converters wherein the current provided by rectifier circuit R comprises periods during which such a current is zero.
For example, this may be applied to a half-bridge converter as shown in
For example,
In this regard,
b) driving signal VG1 for switch S1 and driving signal VG2 for switch S2,
c) voltage VDS2 at the intermediate point between switch S1 and switch S2,
d) current ID which is provided by rectifier circuit R,
e) current ILF1 flowing through inductor LF1,
f) current ILF2 flowing through inductor LF2, and
g) ripple ΔICo2 of the current flowing through capacitor Co.
Finally,
In this regard,
b) driving signal VG1 for switch S1 and driving signal VG2 for switch S2,
c) voltage VDS2 at the intermediate point between switch S1 and switch S2,
d) current ID which is provided by rectifier circuit R,
e) current ILF1 flowing through inductor LF1,
f) current ILF2 flowing through inductor LF2, and
g) ripple ΔICo2 of the current flowing through capacitor Co.
While the disclosed embodiments have been particularly shown and described with reference to specific embodiments, it should be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the disclosed embodiments as defined by the appended claims. The scope of the disclosed embodiments is thus indicated by the appended claims and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced.
Number | Date | Country | Kind |
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102015000058562 | Oct 2015 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2016/055923 | 10/4/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2017/060813 | 4/13/2017 | WO | A |
Number | Name | Date | Kind |
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20130336016 | Shiji | Dec 2013 | A1 |
20140009971 | Itou | Jan 2014 | A1 |
20140146573 | Yan | May 2014 | A1 |
20140312789 | Feng | Oct 2014 | A1 |
20150062971 | Ye et al. | Mar 2015 | A1 |
20150163882 | Zhang | Jun 2015 | A1 |
20150280588 | Marrero | Oct 2015 | A1 |
Number | Date | Country |
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2107674 | Oct 2009 | EP |
2006038157 | Apr 2006 | WO |
2015044846 | Apr 2015 | WO |
Entry |
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International Search Report based on application No. PCT/IB2016/055923 (12 pages) dated Jan. 25, 2017 (for reference purpose only). |
Number | Date | Country | |
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20190115843 A1 | Apr 2019 | US |