The present application claims priority under 35 U.S.C. § 119 to Japanese Patent Application No. 2017-251941, filed on Dec. 27, 2017. The contents of which are incorporated herein by reference in their entirety.
The present invention relates to an electronic device and an image forming device.
Conventionally, electronic devices each including a heat source and a discharge path that guides a gas that is heated by heat that is generated by the heart source to the outside of the device have been known.
Japanese Unexamined Patent Application Publication No. 2005-17881 describes, as this type of electronic device, an image forming device that guides air that is heated by heat that is generated by a heat source, such as an image forming unit and a fixing unit, to the outside of the device via a discharge path in the discharge duct.
An electronic device, such as the image forming device described in Japanese Unexamined Patent Application Publication No. 2005-17881, configured to discharge heat by discharging a heated gas to the outside via a discharge path however has a risk that, when the amount of heat generated by the heat source increases, heat discharge may be insufficient and thus the temperature in the device may increase excessively.
According to an embodiment, an electronic device includes a heat source, a discharge path, a wall internal space, and a heat conductor. The discharge path is configured to guide a gas toward the outside of the device. The wall internal space is surrounded by walls, extends vertically, and is open to a space outside the device via an upper opening and a lower opening that are in different vertical positions. The heat conductor includes a heat absorber that is positioned in the discharge path and a heat dissipater that is positioned in the wall internal space.
The accompanying drawings are intended to depict exemplary embodiments of the present invention and should not be interpreted to limit the scope thereof. Identical or similar reference numerals designate identical or similar components throughout the various drawings.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present invention.
As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
In describing preferred embodiments illustrated in the drawings, specific terminology may be employed for the sake of clarity. However, the disclosure of this patent specification is not intended to be limited to the specific terminology so selected, and it is to be understood that each specific element includes all technical equivalents that have the same function, operate in a similar manner, and achieve a similar result.
An embodiment of the present invention will be described in detail below with reference to the drawings.
Embodiments where the present invention is applied to a copier (a copier 10 below) serving as an image forming device that is an electronic device will be described below.
There is a jamming process pivoter 81 to be described below on the left side of the jamming process space 30 in
As illustrated in
The printer unit 20 includes process cartridges 1 (Y, M, C and K) serving as four processing units, an intermediate transfer belt 7, and a fixing device 12 serving as a fixing unit. The intermediate transfer belt 7 is an intermediate transfer member that is tensioned across multiple belt tension rollers and that moves in the direction denoted by the arrow “A” in
The subscripts Y, M, C and K added after the reference numbers of the four process cartridges 1 represent the modes: yellow, magenta, cyan and black. The four process cartridges 1 (Y, M, C and K) have approximately the same configuration except that the colors of toner to be used are different from one another and thus description will be given below without the subscripts Y, M, C and K.
The process cartridge 1 has a configuration in which a photoconductor 2 that is a latent image bearer, a charging member 3 that is a charger, a developing device 4 that is a developing unit, and a photoconductor cleaning device 5 that is a cleaning unit are integrally supported by the process cartridge 1 as a unit. Releasing the stopper of each of the process cartridges 1 enables the process cartridge 1 to be attachable to the device body of the copier 10.
The photoconductors 2 rotate clockwise in
An exposure device 6 causes the photoconductor 2 to be exposed to light based on image information of an image on an original that is read by the scanner unit 40 or image information that is input from an external device, such as a personal computer, to form a latent image on the surface of the photoconductor 2. In the embodiment, an LED array is used as the exposure device 6 and is arranged over the imaging area on the photoconductor 2 in the longitudinal direction (the direction orthogonal to the paper surface in
A photoconductor cleaning device 5 cleans transfer residual toner remaining on the surface of the photoconductor 2 having passed through the position opposed to the intermediate transfer belt 7.
As illustrated in
As illustrated in
A secondary transfer roller 9 is arranged on the downstream side with respect to the position in which the four process cartridges 1 are opposed to the intermediate transfer belt 7 in the direction in which the surface of the intermediate transfer belt 7 moves. The secondary transfer roller 9 is arranged in a position opposed to a secondary transfer opposing roller 9a that is one of belt tension rollers with the intermediate transfer belt 7 interposed between the secondary transfer roller 9 and the secondary transfer opposing roller 9a and forms a secondary transfer nip between the secondary transfer roller 9 and the intermediate transfer belt 7. A given voltage is applied between the secondary transfer roller 9 and the secondary transfer opposing roller 9a to form a secondary transfer electric field.
The printer unit 20 includes a paper feeding device 70 that includes multiple paper feeding trays 71 under the four process cartridges 1. The printer unit 20 further includes a paper conveyance device 80 that includes a fed-paper conveyance path 17 and an inversion conveyance path 18 on the right side of the intermediate transfer belt 7 in
The transfer paper P that is fed from any one of multiple paper feeding trays 71 of a paper feeding device 70 is guided to the fed-paper conveyance path 17 of the paper conveyance device 80 and bumps against a registration roller pair 19 and stops. The registration roller pair 19 starts driving to cause the transfer paper P to reach the secondary transfer nip according to the timing at which the toner image on the intermediate transfer belt 7 reaches the secondary transfer nip and accordingly the transfer paper P is conveyed to the secondary transfer nip. When the transfer paper P passes through the secondary transfer nip, the secondary transfer electric field that is formed between the secondary transfer roller 9 and the secondary transfer opposing roller 9a causes the full color image, which is formed on the surface of the intermediate transfer belt 7, to be transferred onto the transfer paper P.
In the printer unit 20, the fixing device 12 is arranged on the downstream side in the direction S in which the transfer paper P is conveyed with respect to the secondary transfer nip. The transfer paper P having passed through the secondary transfer nip reaches the fixing device 12. The heat and compression at the fixing device 12 fixes the full-color image transferred onto the transfer paper P. In single-sided printing or when an image is formed on a second surface in double-sided printing, the paper ejection roller pair 15 outputs the transfer paper P with the fixed image thereon to a ejected-paper tray 13 of a body internal paper ejection unit 14 of the copier 10 from a paper ejection opening 15a.
On the other hand, when an image is formed on a first surface in double-sided printing, the transfer paper P with the fixed image thereon is conveyed to an inversion roller pair 16. The tip side of the transfer paper P passes through the inversion roller pair 16 and comes into the body internal paper ejection unit 14 from the inversion opening 16a and, before the back end of the transfer paper P passes through the inversion roller pair 16, the inversion roller pair 16 rotates inversely to guide the transfer paper P to the inversion conveyance path 18. The transfer paper P having passed through the inversion conveyance path 18 is guided to the fed-paper conveyance path 17 again and bumps against the registration roller pair 19. An image is then formed on the second surface and the transfer paper P is output to the ejected-paper tray 13.
The toner that is not transferred onto the transfer paper P at the secondary transfer nip and remains on the surface of the intermediate transfer belt 7 is collected by a transfer belt cleaning device 11.
As illustrated in
The toners that are stored in the toner bottles 90 of the respective colors are supplied by toner supply devices corresponding to the respective colors to the developing devices 4 corresponding to the respective colors.
As illustrated in
As illustrated in
As illustrated in
The copier 10 further includes a board-shaped back-surface exterior cover 34 as an exterior cover on the back side of the copier 10 such that the space between the back-surface right frame 103 and the back-surface left frame 104 is covered (see
As illustrated in
The front lower exterior cover 35 is detachable from the body of the copier 10, is detached when the copier 10 is moved by using the casters 41, and is attached to the copier 10 after the copier 10 is moved to a setting position.
In the copier 10, the above-descried frames and exterior covers form the casing 100.
As illustrated in
The copier 10 performs image forming with the jamming process pivoter 81 being in a closed state as illustrated in the section (a) of
When paper jamming occurs in the fed-paper conveyance path 17 and the inversion conveyance path 18 of the paper conveyance device 80, the operator opens the jamming-processor front cover 31 as illustrated in the section (b) of
When paper jamming occurs in the fed-paper conveyance path 17, the fixing-unit inner open-close cover that is pivotable on a pivot shaft that is provided on the fixing-unit inner side surface 82a and that extends vertically is opened to expose the fed-paper conveyance path 17 and the transfer paper P jammed in the fed-paper conveyance path 17 is removed.
When paper jamming occurs in the inversion conveyance path 18, a fixing-unit inner open-close cover that is provided on a pivoter inner side surface 81a and that extends vertically is opened to expose the inversion conveyance path 18 and the transfer paper P jammed in the inversion conveyance path 18 is removed.
As described above, when paper jamming occurs in the fed-paper conveyance path 17 or the inversion conveyance path 18, the jamming process pivoter 81 is caused to enter the opened state to perform the jamming process to remove the transfer paper P that is the cause of paper jamming.
As the paper conveyance device 80 of the copier 10 conveys the transfer paper P in the top-down direction, moving the jamming process pivoter 81 in the left-right direction enables the paper conveyance path 17 and the inversion conveyance path 18 that convey the transfer paper P in the longitudinal direction to be exposed.
As illustrated in
Furthermore, the vertical discharge duct 50 that extends in the top-down direction is provided in an area other than the move area α that is a cover-member open-close-time passing-through space through which the jamming process pivoter 81 in the jamming process space 30 passes when moving between the closed state and the opened state.
As illustrated in
In the copier 10, the jamming process space 30 is provided such that the move area α in which the jamming process pivoter 81 that pivots on the jamming process pivot shaft 81b that is provided on the back side and that extends vertically is within the casing 100; however, as the angle at which the jamming process pivoter 81 pivots is under 90 degrees, there is a dead space that does not contribute to securing the move area α on the right back side of the jamming process space 30. From the viewpoint of securing the move area α, arranging the vertical discharge duct 50 in the area serving as the dead space enables utilization of the spare space in the jamming process space 30. This enables inhibition of the copier 10 in which the jamming process space 30 is provided in the casing 100 from increasing in size.
As illustrated in the section (c) of
The copier 10 has the configuration in which the jamming process pivoter 81 pivots on the jamming process pivot shaft 81b that extends vertically; however, the configuration to secure the move area α in the casing 100 is not limited to this.
Also in the configurations illustrated in
In the exemplar setting illustrated in
When the exemplary conventional device 110 is set, it is required to set storages, such as a cabinet 300, furniture and electronic devices, with the cover-member open-close-time passing-through space (area “β” in
On the other hand, in the copier 10, the jamming process space 30 is provided in the casing 100 and, as illustrated in
In the copier 10, as the jamming process space 30 containing the move area α that is the cover-member open-close-time passing-through space is provided in the casing 100, it is unnecessary to secure the cover-member open-close-time passing-through space outside the casing 100. For this reason, as illustrated in
In the copier 10, air that is sucked from the front-side air inlet 42 because of suction by a suction fan 47 to be described below with reference to
When the air inlet and the air outlet are arranged on the side surface that is the laterally outermost side of the image forming device, in order to prevent the air suction efficiency and the air discharge efficiency from lowering, storages, furniture and electronic devices cannot be set in the vicinity of the outer side of the side surface exterior cover. When the air inlet and the air outlet are arranged on the outermost back surface of the image forming device in the anteroposterior direction, it is not possible to set the image forming device with its back surface being in the vicinity of a wall or set storages, furniture and electronic devices in the vicinity of the back surface of the image forming device.
In the copier 10, the front-side air inlet 42 and the air outlet 53 are provided in the front surface of the copier 10. Thus, as illustrated in
The front-side air inlet 42 and the air outlet 53 are obtained by providing louvers on the jamming-processor front cover 31 and the front lower exterior cover 35 that serve as exterior covers.
The copier 10 has a height of 1100 mm and, if an air outlet is provided on the top surface of the copier 10 and air is discharged, there is a risk that the air may be discharged to a position close to the face of a user and this may cause discomfort to the user.
On the other hand, in the copier 10 of the embodiment, the air that is used for cooling and whose temperature thus increases and that reaches an upper area in the device is guided by the vertical discharge duct 50 to a lower area in the device and is discharged from the air outlet 53 of the jamming-processor front cover 31 close to the surface of the floor. Accordingly, the air is discharged around the foot of the user and this enables prevention of the air from being discharged to a position close to the face of the user and enables improvement of comfortability to the user.
As a configuration to discharge air from a lower position in the copier 10, a configuration in which an air outlet is provided in the bottom-surface frame 106 and air that is guided by the vertical discharge duct 50 to a lower part in the device is discharged to the floor surface from the air outlet that is provided in the bottom-surface frame 106 can be considered; however, the space between the bottom-surface frame 106 and the floor surface is narrow and there is a risk that discharging the air to the space may lower the air discharge efficiency and thus lower the performance of cooling by the air flow. The configuration in which the air in the space between the bottom-surface frame 106 and the floor surface is sucked from the bottom-surface-frame opening 48 and used for cooling as in the copier 10 of the embodiment has a risk that the discharged air may return into the copier 10 from the bottom-surface-frame opening 48 and thus the cooling performance may lower.
On the other hand, in the copier 10 of the embodiment, the air that is guided to the lower part in the device by the vertical discharge duct 50 is guided by the horizontal discharge duct 51 to the front-side (front) end of the copier 10 and is discharged to the open space from the air outlet 53 that is provided in the front surface of the copier 10. This makes it possible to inhibit the air discharge efficiency from lowering and maintain the performance of cooling using the air flow.
Arranging the air outlet 53 in the vicinity of a lower end of the jamming processor front cover 31 and arranging the front-side air inlet 42 on the front lower exterior cover 35 make the air outlet 53 and the front-side air inlet 42 less outstanding and thus enables aesthetic improvement of the copier 10.
In a conventional image forming device including a discharge duct that extends in the top-down direction, in general, the discharge duct is arranged on the inner side in the left-right direction with respect to the longitudinal conveyance sheet conveyance path as in the image forming device described in Japanese Unexamined Patent Application Publication No. 2005-17881. In the configuration including such a discharge duct, the length of the discharge duct is added in addition to the length in the anteroposterior direction of the device corresponding to arrangement of various members necessary to form an image on a sheet with a maximum width on, for example, the back side of the image forming device and thus the length (depth) of the image forming device in the anteroposterior direction increases. When such an image forming device is arranged along a wall together with office cabinets in which documents, etc., are stored, the depth of the image forming device is sufficiently longer than the cabinets. For this reason, as in the exemplary setting of the exemplary conventional device 110 illustrated in
The copier 10 includes the vertical discharge duct 50 that is a discharge path that guides the air to be discharged from the printer unit 20 to the outside of the device. The paper width direction that is a sheet width direction orthogonal to the direction in which the transfer paper P is conveyed in the fed-paper conveyance path 17 and the inversion conveyance path 18 is the anteroposterior direction of the device body of the copier 10. The vertical discharge duct 50 is provided outside the printer unit 20 in the left-right direction of the copier 10 where the paper width direction is the anteroposterior direction. It is thus possible to shorten the depth of the copier 10 compared to the configuration in which the discharge path is arranged outside the image forming unit in the anteroposterior direction.
Shortening the depth of the copier 10 enables, when the first cabinet 301, the second cabinet 302 and the copier 10 are arranged along the wall 401 as illustrated in
In the copier 10, the upper electronic unit 60 that houses electronic parts, such as electronic boards, is arranged above the printer unit 20. The electronic parts include a motor that drives the image forming unit and electronic parts that are arranged near the motor to control driving the motor. The electronic parts are arranged in the electronic unit on the back side of the printer unit 20 in order to transmit drive to the parts to be driven, such as various rollers that the image forming unit includes. On the other hand, electronic parts, such as control boards including a central processing unit (CPU), other than the above-described electronic parts that are able to implement functions without being arranged on the back side of the printer unit 20 are arranged in the upper electronic unit 60 that is arranged above the printer unit 20.
The configuration in which electronic parts are arranged in a separate manner enables a shorter depth of the copier 10 than that in the configuration in which most of the electronic parts including control boards are collectively arranged on the back side of the printer unit 20 and thus enables space saving. Furthermore, realizing a shorter depth of the copier 10 than that of conventional copiers and aligning the depths of the copier 10 with the depths of the cabinets (301 and 302) enables aesthetic improvement of the setting state.
The copier 10 has a shorter depth than that of the conventional image forming device and it is possible to arrange the copier 10 with its back surface being close to or contacting the wall 401. Arranging the copier 10 with its back surface being close to or contacting the wall 401 makes it possible to shorten the length of the space occupied by the copier 10 from the wall 401 to the front side end of the copier 10 and save the space in which the copier 10 is set.
In the exemplary setting illustrated in
As illustrated in
Enabling a short anteroposterior length of the copier 10 enables a short anteroposterior shorter length of the cabinets (301 and 302) that match the copier 10 in depth and thus enables overall size reduction of the image forming system 200.
What arranged on the sides of the copier 10 and forming the image forming system 200 is not limited to cabinets. Furniture, such as a desk, other than cabinets and an electronic device, such as a shredder, may be incorporated in the image forming system 200.
In the embodiment, the depth “W” is 45 cm; however the depth is not limited thereto.
As illustrated in
The above-described arrangement of the front-side air inlet 42 and the air outlet 53 and the configuration in which the jamming process space 30 is provided in the casing 100 enable arrangement of the copier 10 as contacting with or being in the vicinity of the wall. Because of the built-in in the cabinet space, it is unnecessary to secure a setting space dedicated to OA devices in which an image forming device, such as the copier 10, is arranged.
A configuration to cool a discharge mechanism and the discharge duct enables inhibition of noises, which will be described below, odor and solid particles that occur in the copier 10 from being discharged and thus, even when the copier 10 is set in the vicinity of desks (the desks 320) in the office, inhibits discomfort from being given to the users of the desks. Thus, as illustrated in
The discharge duct will be described.
In
As illustrated in
As illustrated in
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As illustrated in
As illustrated in
In the copier 10, the air in the body internal paper ejection unit 14 is guided by the paper-ejection-unit discharge duct 65 to the vertical discharge duct 50 and is discharged from the air outlet 53 to the outside via the vertical discharge duct 50 and the horizontal discharge duct 51.
The air whose temperature is increased by heat applied by the fixing device 12 reaches the body internal paper ejection unit 14 and the transfer paper P that is heated by the fixing device 12 is ejected to the body internal paper ejection unit 14, which accordingly increases the temperature of the air in the body internal paper ejection unit 14. There is a risk that an increase of the temperature in the body internal paper ejection unit 14 may cause discomfort to the user who takes the transfer paper P that is output to the body internal paper ejection unit 14.
The configuration in which the paper-ejection-unit discharge duct 65 that guides air in the body internal paper ejection unit 14 to the vertical discharge duct 50 is provided to discharge the air from the air outlet 53 via the vertical discharge duct 50 and the horizontal discharge duct 51 as in the copier 10 makes it possible to inhibit the temperature in the body internal paper ejection unit 14 from increasing. This enables improvement of comfort to the user.
As illustrated in
As illustrated in
As illustrated in
The arrows in
The first discharge fan 54 and the second discharge fan 55 are driven to cause the duct opening 57 to have a negative pressure to suck air in the upper electronic unit 60 that is arranged above the duct opening 57. The suction of the air causes an air flow that is a flow of the air passing through the upper electronic unit 60 from the upper-electronic-unit air inlet 69 to the vertical discharge duct 50 and thus the air sucked from the upper-electronic-unit air inlet 69 can cool the upper electronic unit 60. Discharging the air to be discharged whose temperature has increased in the upper electronic unit 60 that is arranged in the upper part of the copier 10 from the vicinity of the upper electronic unit 60 to the outside has a risk that the air may be discharged to a position close to the face of the user and this may cause discomfort to the user.
The copier 10 has a configuration in which the air to be discharged whose temperature has increased in the upper electronic unit 60 is guided downward by the vertical discharge duct 50 and is discharged from the air outlet 53 that is arranged in a lower position in the device via the horizontal discharge duct 51. Accordingly, it is possible to prevent the air whose temperature has increased in the upper electronic unit 60 from being discharged to a position close to the face of the user and thus improve the comfort to the user.
A configuration to suck the external air from the front-side air inlet 42 will be described.
As illustrated in
As illustrated in
When the suction fan 47 is driven, air outside the copier 10 passes through the front-side air inlet 42 and is guided to the space between the bottom-surface frame 106 and the floor surface. The suction force of the suction fan 47 causes the air in the space to pass through the bottom-surface-frame opening 48, be guided into the clearance formed between the suction fan 47 and the left-surface exterior cover 33, pass through the suction fan 47 and be guided to the vertical intake duct 43.
The horizontal intake duct 44 is connected to the upper end of the vertical intake duct 43 and the air having reached to the horizontal intake duct 44 is guided to the vicinity of the process cartridges 1 of the respective colors and into the fixing device 12, etc.
As represented by the dotted lines in
It can be assumed that the air inlet through which external air is sucked is provided in the front exterior cover of the copier 10 at the same level as that of the image forming unit, such as the process cartridges 1. When a suction inlet is arranged at the same level as that of the image forming unit, however, the air inlet tends to be prominent and this causes aesthetic deterioration of the copier 10. Furthermore, the noise occurring from the image forming unit tends to be leaked from the air inlet that is provided on the front exterior cover via the air inlet path.
The copier 10 includes the vertical intake duct 43 and the suction fan 47 to suck air under the bottom-surface frame 106 into the copier 10. The bottom-surface-frame opening 48 that is a lower-surface suction inlet through which air in the space under the bottom-surface frame 106 is provided in the bottom-surface frame 106 and the front-side air inlet 42 that is an external suction inlet that guides air outside the copier 10 to the space under the bottom-surface frame 106 is provided in the front lower exterior cover 35.
Provision of the bottom-surface-frame opening 48 that guides the air in the space under the bottom-surface frame 106 into the copier 10 in the bottom-surface frame 106 makes the bottom-surface-frame opening 48 unviewable from outside and accordingly enables aesthetic improvement of the copier 10. Furthermore, the front-side air inlet 42 that guides air outside the copier 10 into the space under the bottom-surface frame 106 is provided in the front lower exterior cover 35 that is arranged in the lower end of the copier 10. As the front-side air inlet 42 is in the lower part of the copier 10 where the front-side air inlet 42 is less noticeable, aesthetic improvement of the copier 10 can be made.
In the embodiment, air sucked from the front-side air inlet 42 in the front lower exterior cover 35 passes through a complicated suction path including the bottom-surface-frame opening 48 in the bottom-surface frame 106, the clearance between the suction fan 47 and the left-surface exterior cover 33, the vertical intake duct 43 and the horizontal intake duct 44. As the sound transmitted from the image forming unit via the inlet path sufficiently attenuates until the sound is transmitted to the front-side air inlet 42 via the complicated suction path, the sound generated from the image forming unit can be inhibited from leaking from the front-side air inlet 42 to the outside of the device.
A configuration to cool the vertical discharge duct 50 in the copier 10 will be described.
As illustrated in
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In the copier 10, heat in the vertical discharge duct 50 is absorbed by the heat absorption fins 231 of the heatsink 23 and is dissipated from the heat dissipation fins 232 into the cover internal space 350. The heat dissipation heats the air in the cover internal space 350 to increase the temperature and the heated air lowers in density and thus rises.
The cover internal space 350 is surrounded by the walls and extends vertically and the upper opening 351, the paper-ejection side upper opening 353 and the lower opening 352 allow the cover internal space 350 to be open to the space outside the device.
In the copier 10, the so-called chimney effect causes an air flow in which air outside the device enters the cover internal space 350 from the lower opening 352 and the air passes through the cover internal space 350 and is discharged from the upper opening 351 to the outside of the device.
Specifically, the heat dissipation from the heat dissipation fins 232 increases the temperature of the air in the cover internal space 350 to a temperature higher than that of the external air. As air at a high temperature has a lower density than that of air at a low temperature, the heated air in the cover internal space 350 moves upward and accordingly the pressure in the lower part in the cover internal space 350 becomes lower than that of the external air. The difference in pressure causes external air at a low temperature to be sucked from the lower opening 352 at the lower end of the cover internal space 350 and at the same time the air heated to the high temperature rises in the cover internal space 350 and is ejected from the upper opening 351 or the paper-ejection-side upper opening 353.
As described above, in the cover internal space 350, an airflow in which, while air at a low temperature outside the device is being drawn into the cover internal space 350 from the lower opening 352, air whose temperature has increased to a high temperature because of heat dissipation by the heatsink 23 is discharged from the upper opening 351 occurs.
The airflow enables efficient heat dissipation from the heat dissipation fins 232 and thus enables improvement of the performance of cooling air in the vertical discharge duct 50 by the heatsink 23.
As in the copier 10 of the embodiment, the heat discharge ability of the configuration to discharge heat by discharging air that is heated by the heat sources in the device to the outside via the discharge path that is formed by the vertical discharge duct 50, etc., depends on the temperature and amount of flow of the gas in the discharge path. Furthermore, when the amount of heat generated by the heat sources increases, the heat may be discharged insufficiently and this may hinder sufficient inhibition of the temperature of the device body from increasing.
In order to prevent insufficient heat discharge, increasing heat discharge ability by increasing the amount of flow in a discharge path can be considered; however, in order to increase the flow amount, it is necessary to increase an output of a blowing unit, such as a discharge fan, which leads to an increase in power consumption and noise.
On the other hand, in the copier 10, when the temperature in the discharge path in the vertical discharge duct 50 is higher than the temperature in the cover internal space 350, the heat absorption fins 231 of the heatsink 23 absorb the heat in the discharge path and the heat dissipation fins 232 dissipate the heat in the cover internal space 350. The heat dissipation in the cover internal space 350 heats the air in the cover internal space 350 and the air whose temperature has increased has a small density and thus is light and rises. When the air in the cover internal space 350 that is surrounded by the walls and extends vertically rises, the chimney effect causes an air flow in which air outside the device enters the cover internal space 350 from the lower opening 352, passes through the cover internal space 350 and is discharged to the outside of the device from the upper opening 351.
The airflow keeps replacing the gas in the cover internal space 350 and thus it is possible to prevent the air that is heated by the heat dissipation from the heat dissipation fins 232 from being stagnant around the heat dissipation fins 232 and keep dissipating heat from the heat dissipation fins 232. For this reason, the heat absorption fins 231 of the heatsink are able to keep absorbing the heat in the discharge path and thus lower the temperature of the air in the discharge path. Accordingly, it is possible to increase the heat discharge ability in the copier 10 that discharges heat by discharging heated air to the outside via the discharge path and thus inhibit the temperature in the device from increasing excessively.
As illustrated in
As illustrated in
The air whose temperature has increased by heat dissipation in the cover internal space 350 inside the back-surface exterior cover 34 rises and the air moves through the cover internal space 350 from the lower end of the back-surface exterior cover 34 to the upper end.
As the copier 10 has no air inlet and air outlet on the left and right side surfaces of the device, it is possible to arrange the copier 10 with its side surfaces being close to or contacting other objects, such as the wall 401 and the cabinets 300, as illustrated in
The front-side air inlet 42 and the air outlet 53 are provided on the front surface of the copier 10. On the other hand, the back-side air inlet 142 illustrated in
Furthermore, the air outlet 53 is arranged in the lower part of the front side of the copier 10. Thus, even when the user stands in front of the copier 10 to operate the copier 10, the user does not get the air that is heated by the heat to be discharged (air to be discharged) and toner mixed therein. Furthermore, noise made when the fan motor to cause the discharge fans to rotate may leak from the air outlet 53; however, positioning the air outlet 53 in the lower part of the copier 10 enables inhibition of the noise made when the fan motor is driven from being directly delivered to the ears of the user.
As the upper opening 351 that is the opening through which an airflow is ejected is provided on the upper surface of the copier 10, there is a risk that the airflow may be ejected to a position close to the face of the user; however, as the airflow is not an airflow that is caused by an external mechanical cause, such as a discharge fan, but an air flow occurring because of a difference in temperature of air, the user does not get uncomfortable noise, such as noise of a fan motor, or a powerful flow of discharged heat and thus comfort to the user can be maintained. Furthermore, the temperature of the airflow is lower than that of the air that is discharged after passing through the discharge duct and the ejected air does not pass through the device body and thus does not contain odor and solid particles and accordingly, even when the user gets the airflow, the airflow does not cause discomfort to the user like that caused when the user gets discharged air.
As illustrated in
As illustrated in, for example,
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The material of the back-surface inner wall 341 and the back-surface outer wall 342 is preferably metal. This enables improvement in efficiency of transmitting heat directly from the heatsink 23 or via the air in the cover internal space 350 to the back-surface inner wall 341 or the back-surface outer wall 342 and improvement in efficiency of dissipating transmitted heat to the external air. Improving efficiency of dissipation of heat to the back-surface inner wall 341 or the back-surface outer wall 342 increases the amount of heat transmitted via the heatsink 23 and this makes it possible to improve the performance of cooling by the heatsink 23.
The copier 10 has the configuration in which air flows are separated between the cover internal space 350 where an airflow occurs because of a difference in temperature of air and the internal space of the discharge duct, such as the vertical discharge duct 50, and thus the air to be discharged that passes through the discharge duct does not flow into the cover internal space 350.
This prevents the solid particles, such as toner, and odor that are contained in the air to be discharged from passing through the cover internal space 350 and being contained in the air that is discharged from the upper opening 351 and the paper-ejection-side upper opening 353. Accordingly, compared to the configuration in which air in the vertical discharge duct 50 is not cooled and is directly discharged, it is possible to improve the cooling performance and prevent the amount of discharge of solid particle and odor from increasing.
As illustrated in
In the image forming device, there is a risk that stagnation of the heat generated by the heat sources, including the electronic unit, the paper-ejection unit, the fixing unit and the developing unit, may increase the temperature in the device and this may cause failures in operations of the electronic parts and failures in images due to toner adhesion.
To solve such a problem, in the copier 10, heat stagnating in the vicinity of the multiple heat sources is collected together with air in the vertical discharge duct 50 with the discharge duct and the discharge fan. The collected heat is caused to move to the cover internal space 350 between the back-surface inner wall 341 and the back-surface outer wall 341 of the double-layered back-surface exterior cover 34 via the heatsink 23.
Heat absorption in the vertical discharge duct 50 and the heat dissipation in the cover internal space 350 that are performed by the heatsink enables realization of efficient heat discharge using the chimney effect in the cover internal space 350. The heat discharged by the cover internal space 350 is not associated with discharge of air that passes through the vicinity of the printer unit 20 where image forming is performed and that is heated by the heat sources in the printer unit 20 to the outside. This enables discharge of only heat without discharge of noise, odor and solid particles from the ejection opening through which the air in the cover internal space 350 is ejected to the outside of the device.
Each of the four process cartridges 1 includes a unit driver 27 on its back side end and includes a heat transmission board 26 provided as covering the outer side of the back side end of the photoconductors 2, the unit driver 27 and the developing device 4.
The process cartridges 1 further include an image-forming-unit heat dissipation heatsink 24 in a position opposed to the back side of the heat transmission boards 26 and include heat pipes 25 that connect the heat transmission boards 26 and the image-forming-unit heat dissipation heatsink 24.
The heat generated from the unit drivers 27, the developing devices 4, etc., is transmitted to the image-forming-unit heat absorption board 241 via the heat transmission boards 26 and the heat pipes 25 and furthermore is transmitted to the image-forming-unit heat dissipation fins 242 and is dissipated in the cover internal space 350. As the image-forming-unit heat dissipation fins 242 are positioned in the cover internal space 350, the image-forming-unit heat dissipation heatsink 24 is able to dissipate heat efficiently by the chimney effect and thus realize efficient heat discharge.
As illustrated in
The copier 10 includes, as the sheet conveyance path that conveys the transfer paper P that is a sheet, the fed-paper conveyance path 17 and the inversion conveyance path 18. The copier 10 further includes the printer unit 20 that is the image forming unit that forms an image on the transfer paper P, the vertical discharge duct 50 and the horizontal discharge duct 51 that serve as the discharge path that guides air to be discharged that is discharged from the printer unit 20 to the outside of the device. The vertical discharge duct 50 and the horizontal discharge duct 51 that form the discharge path are provided on the outer side with respect to the printer unit 20 in the left-right direction of the device body in the case where the sheet-width direction intersecting the direction in which the transfer paper P is conveyed in the fed-paper conveyance path 17 and the inversion conveyance path 18 is the anteroposterior direction of the device body. In the copier 10, providing the discharge path on the outer side of the printer unit 20, including the fed-paper conveyance path 17 and the inversion conveyance path 18, in the left-right direction enables more space saving in the anteroposterior direction than that in the configuration in which the discharge path is provided on the outer side of the printer unit 20 in the anteroposterior direction.
The copier 10 includes the jamming process pivoter 81 serving as a conveyance path cover member that moves to the outer side in the left-right direction and thus enters the opened state from the closed state to expose the fed-paper conveyance path 17 and the inversion conveyance path 18. The copier 10 includes the casing 100 in which the move area α that is the cover-member open-close-time passing-through area, through which the jamming process pivoter 81 passes when moving between the closed state and the opened state, is positioned. Furthermore, the vertical discharge duct 50 and the horizontal discharge duct 51 are arranged in the casing 100. In the copier 10, as the move area α is positioned in the casing 100, it is unnecessary to secure a space for opening and closing the jamming process pivoter 81 on the outer side of the copier 10 in the left-right direction. Thus, as illustrated in
The vertical discharge duct 50 and the horizontal discharge duct 51 are provided in the free area in the internal space (the jamming process space 30) of the casing 100 extended in the left-right direction of the printer unit 20 in order to secure the space (move area α) for the jamming process pivoter 81 that moves in the left-right direction to open and close. This inhibits the size of the entire copier 10 from increasing.
As for transfer of heat by the heat conductor, such as the heatsink 23, the larger the difference between the temperature in a location where a heat absorber is arranged and the temperature in a location where a heat dissipator is arranged is, the more heat can be transferred efficiently. In the copier 10, the air to be discharged that is heated by each heat source is collected and the heat absorption fins 231 of the heatsink 23 are arranged in the vertical discharge duct 50 in which the temperature of internal air tends to be high. Arranging the heat absorber in the location where the heat to be discharged is collected enables more efficient heat transfer than that enabled by a configuration in which the heat absorber is arranged in another location on the discharge path and thus enables improvement of efficiency of cooling the vertical discharge duct 50 using the heatsink 23.
In the copier 10, the vertical discharge duct 50 and the back-surface exterior cover 34 that are connected via the heatsink 23 are arranged as being close to each other. Alternatively, the vertical discharge duct 50 and the back-surface exterior cover 34 may separate from each other. As for heat transfer by the heat conductor, such as the heatsink 23, the shorter the distance from the heat absorber to the heat dissipator is, the more heat can be transferred efficiently.
In the copier 10, the back-surface exterior cover 34 that is part of the exterior cover that houses the heat sources including the upper electronic unit 60, the fixing device 12 and the process cartridges and the discharge paths including the vertical discharge duct 50 is double-layered and forms the cover internal space 350. Forming the cover internal space 350 that is a wall internal space in the exterior cover enables realization of a configuration in which the air in the discharge path is cooled by using the airflow caused by the difference in temperature of air without addition of any member to form the wall internal space.
Even a configuration in which the lower opening 352 of the cover internal space 350 is in a position above the heat dissipation fins 232 of the heatsink 23 enables cooling by the chimney effect as long as the configuration causes air between the lower opening 352 and the upper opening 351 in the cover internal space 350 to be heated by the heat dissipation fins 232. When the lower opening 352 is in a position above the heat dissipation fins 232, air that is heated by the heat dissipation fins 232 and is to move upward also flows out of the lower opening 352 and efficiency of cooling by the chimney effect lowers. On the other hand, positioning the lower opening 352 under the heat dissipation fins 232 enables prevention of air that is heated by the heat dissipation fins 232 and is to go upward from flowing out of the lower opening 352 and enables improvement of efficiency of cooling by the chimney effect.
In the copier 10 in the above-described embodiment, the double-layered exterior cover that forms the cover internal space 350 is the back-surface exterior cover 34. The double-layered exterior cover that forms the cover internal space 350 is not limited to the back-surface exterior cover 34.
The copier 10 in which the right-surface exterior cover 32 and the left-surface exterior cover 33 are double-layered exterior covers each forming the cover internal space 350 will be described below as a modification.
The copier 10 of the modification is different from the copier 10 of the embodiment in that the double-layered exterior cover forming the cover internal space 350 includes the right-surface exterior cover 32 and the left-surface exterior cover 33 and in the configurations of the heatsink 23 and the image-forming-unit heat dissipation heatsink 24 that transmit the heat to each of the right-surface exterior cover 32 and the left-surface exterior cover 33. Other aspects are the same as those of the copier 10 of the embodiment and thus only the differences will be described.
The copier 10 of the modification has a configuration in which the heat in the vertical discharge duct 50 is dissipated from the right-surface exterior cover 32 and the heat that is transmitted via the heat pipe 25 not via air from the process cartridges 1 is dissipated from the left-surface exterior cover 33.
As represented by the dashed lines in
In the copier 10 of the modification, the heatsink 23 is arranged with the heat absorption fins 231 being positioned in the vertical discharge duct 50 and the heat dissipation fins 232 being positioned in the cover internal space 350 that is formed by the right-surface exterior cover 32. This enables dissipation of the heat in the vertical discharge duct 50 into the cover internal space 350 that is formed by the right-surface exterior cover 32 and thus enables efficient heat discharge using the chimney effect in the right-surface exterior cover 32.
In the copier 10 of the modification, the image-forming-unit heat dissipation heatsink 24 is arranged with the image-forming-unit heat absorption board 241 contacting the heat pipes 25 and with the image-forming unit heat dissipation fins 242 being positioned in the cover internal space 350 that is formed by the left-surface exterior cover 33. Accordingly, heat that is absorbed by the heat transmission board 26 at the back side end of the process cartridges 1 is dissipated in the cover internal space 350 that is formed by the left-surface exterior cover 33 and thus efficient heat discharge using the chimney effect in the left-surface exterior cover 33 can be realized.
As in the embodiment, the copier 10 of the modification includes the air outlet 53 to discharge air (air to be discharged) having passed thought the discharge duct on the front side of the copier 10. The lower openings 352 that are the openings through which air flows to pass though the cover internal spaces 350 of the right-surface exterior cover 32 and the left-surface exterior cover 33 are sucked are positioned on both right and left side surfaces. This is a configuration in which the position in which the air to be discharged that is heated by the heat sources is discharged and the position of the opening through which the air flow to pass through the cover internal space 350 is sucked are separate from each other and the configuration prevents a failure that the air to be discharged whose temperature has increased to a temperature higher than that of the external air flows into the cover internal space 350 and thus the cooling effect lowers. Furthermore, the user is prevented from getting the discharged air via the cover internal space 350.
The above-described embodiment and modification are examples only and specific effects are produced in each of the following modes.
Mode 1
An electronic device, such as the copier 10 including a heat source, such as the fixing device 12 and the process cartridge 1; and a discharge path, such as the vertical discharge duct 50, that guides a gas, such as air, in the device, such as a device body, toward the outside of the device is characterized by including a wall internal space, such as the cover internal space 350, that is surrounded by walls, such as the back-surface inner wall 341, the back-surface outer wall 342, the back-surface right wall 343 and the back-surface left wall 344, that extends vertically, and that is open to a space outside the device via the upper opening 351 and the lower opening 352 that are in different vertical positions; and a heat conductor including a heat absorber, such as the heat absorption fins 231, that is positioned in the discharge path and a heat dissipator that is positioned in the wall internal space.
The heat discharge ability of a configuration to discharge heat by discharging a heated gas via the discharge path to the outside depends on the temperature and amount of flow of the gas in the discharge path. An increase in the amount of heat that is generated by the heat source may cause insufficient heat discharge and thus may cause insufficient inhibition of the temperature of the device body from increasing.
In Mode 1, when the temperature in the discharge path becomes higher than that of the wall internal space, the heat absorber of the heat conductor absorbs the heat in the discharge path and the heat dissipator dissipates the heat in the wall internal space. Heat dissipation in the inter-dissipation space heats the gas in the inner-wall space and the gas whose temperature has increased reduces in density and becomes light and thus rises. When the gas in the inner-wall space that is surrounded by the walls and that extends vertically rises, the gas outside the device enters the inner-wall space from the lower opening by the so-called chimney effect, which causes an airflow to pass through the wall internal space and be discharged to the outside of the device from the upper opening. This airflow continuously replaces the gas in the wall internal space and thus it is possible to prevent the gas that is heated by the heat dissipation from the heat dissipator from being stagnant around the heat dissipator and continuously dissipate heat from the heat dissipator. For this reason, the heat absorber of the heat conductor is able to continuously absorb the heat in the discharge path and thus lower the temperature of the gas in the discharge path. Accordingly, it is possible to improve the heat discharge ability of the configuration to discharge heat by discharging the heated gas to the outside via the discharge path and thus inhibit the temperature in the device from increasing excessively.
Mode 2
The electronic device according to Mode 1 is characterized in that an exterior cover, such as the back-surface exterior cover 34, that houses at least the heat source and the discharge path is a double-layered structure including an inner cover, such as the back-surface inner wall 341, and an outer cover, such as the back-surface outer wall 342, and the wall internal space is formed between the inner cover and the outer cover.
This enables realization of a configuration to cool the gas in the discharge path by using the chimney effect without adding any member go form the wall internal space as described in the above-described embodiment.
Mode 3
The electronic device according to Mode 2 is characterized in that the heat conductor contacts the outer cover.
This enables not only cooling by the chimney effect but also cooling by transmitting heat from the heat conductor to the outer cover and dissipating the heat from the outer wall surface of the outer cover to the outside of the device and thus enables further heat dissipation effects as described in the above-described embodiment.
Mode 4
The electronic device according to Mode 2 or 3 is characterized in that the material of the inner cover and the outer cover is metal.
This enables improvement of efficiency of heat transmission to the inner cover or the outer cover and efficiency of heat dissipation from the inner cover and the outer cover to the outside of the device and thus enables improvement of the performance of cooling by the heat conductor as described in the above-described embodiment.
Mode 5
The electronic device according to any one of Modes 1 to 4 is characterized in that the heat dissipator of the heat conductor is positioned between the upper opening and the lower opening in the vertical direction in the wall internal space.
This enables improvement of efficiency of cooling by the chimney effect as described in the above-described embodiment.
Mode 6
The electronic device according to any one of Modes 1 to 5 is characterized in that the discharge path has a shape in which multiple paths, such as the image-forming-unit discharge duct 61, the fixing-unit discharge duct 63 and the paper-ejection-unit discharge duct 65, join together and are directed to the outside of the device and the heat absorber of the heat conductor is in a position where the multiple paths join together in the discharge path or in a position inside the discharge path (in the vertical discharge duct 50) on a downstream side with respect to the position in a direction in which the gas moves.
This enables arrangement of the heat absorber in a location where discharged heat is collected and thus enables improvement of efficiency of cooling the discharge path using the heat conductor as described in the above-described embodiment.
Mode 7
The electronic device according to any one of Modes 1 to 6 is characterized by including a blowing device, such as the first discharge fan 54 and the second discharge fan 55, that causes an airflow in the discharge path.
This makes it possible to, using the configuration to cause an airflow in the discharge path to discharge heat, cool the gas in the discharge path by the airflow from the chimney effect via the heat conductor as described in the above-described embodiment. This enables improvement of cooling performance of the configuration to cause an airflow in the discharge path for cooling without increasing the output of the blowing device.
Mode 8
The electronic device according to any one of Modes 1 to 7 is characterized by including a heatsink, such as the image-forming-unit heat dissipation heatsink 24, including a heat dissipator, such as the image-forming-unit heat dissipation fins 242, inside the wall internal space and a heat pipe, such as the heat pipes 25, that connects the heat source, such as the process cartridges 1, and the heatsink.
This enables use of an airflow caused by the chimney effect to dissipate heat for heat transfer with the heat pipe and the heatsink and thus enables realization of efficient heat discharge as described in the above-described embodiment.
Mode 9
The electronic device according to any one of Modes 1 to 8 is characterized by including an air inlet, such as the front-side air inlet 42, through which a gas outside the device is sucked and an air outlet, such as the air outlet 53, through which the gas having passed through the discharge path is discharged to the outside, the air inlet and the air outlet being in a front surface of the device, such as the front lower exterior cover 35 and the jamming-processor front cover 31.
This enables arrangement in which the back surface and side surfaces of the electronic device are close to or contact other objects, such as a cabinet and a wall, as described in the above-described embodiment.
Mode 10
An image forming device, such as the copier 10, that forms an image on a recording medium, such as the transfer paper P, is characterized by including a configuration of the electronic device according to any one of Modes 1 to 9.
This enables inhibition of the temperature in the device from increasing excessively and thus enables prevention of occurrence of failures in operations of electronic parts resulting from an increase in temperature in the device and failures in images due to toner adhesion as described in the above-described embodiment.
According to the present invention, there is an excellent effect that a configuration to discharge heat via a discharge path inhibits the temperature in the device from increasing excessively.
The above-described embodiments are illustrative and do not limit the present invention. Thus, numerous additional modifications and variations are possible in light of the above teachings. For example, at least one element of different illustrative and exemplary embodiments herein may be combined with each other or substituted for each other within the scope of this disclosure and appended claims. Further, features of components of the embodiments, such as the number, the position, and the shape are not limited the embodiments and thus may be preferably set. It is therefore to be understood that within the scope of the appended claims, the disclosure of the present invention may be practiced otherwise than as specifically described herein.
Number | Date | Country | Kind |
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2017-251941 | Dec 2017 | JP | national |