Patent Application
20220407515
Push button switches are some of the oldest, most established technology in the realm of electromechanical devices. Much innovation in the art has been dedicated to reducing mechanical wear on switch mechanisms, as well as creating a switch mechanism which may be activated while isolating the electrical components from the user interface, e.g. underwater operation.
The dominant technology in non-contact switching is capacitive sensing, and while capacitive sensing is well established in the art, there is still areas in which it is ineffective.
Inductive sensing, unlike capacitive sensing, is limited to conductive materials and ferrites, while capacitive sensing would activate in the presence of other dielectric materials too (e.g. water).
The prior art contains a fair number of disclosures on buttons and switches that utilize inductive sensing or related methods. Some of these are described below.
U.S. Pat. No. 10,312,039 by Ely et al teaches a waterproof induction pushbutton, wherein a moving magnet induces current in a coil, used with capacitive sensing in an electronic device. Activation of the induction button causes device wake-up, after which capacitive sensing may be performed. This is based on the induction button not consuming power, but rather generating it with said magnet. The '039 patent further teaches use of the induction button in a wearable device, for example a watch.
U.S. Pat. No. 8,020,453 by Kreit et al teaches a rotating pushbutton structure located above an impermeable fascia, with a conductive member which may be pressed by a user towards the fascia to cause pushbutton activation, with inductive sensing through the fascia used to detect said press action.
U.S. Pat. No. 7,196,604 by Sills et al teaches a hermetically sealed pushbutton which pushes a ferrite rod, or a rod comprising multiple ferrite sections, through a number of transmitter and receiver coils to facilitate button detection via changing mutual inductance between the coils.
U.S. Pat. No. 8,847,892 by Kreit teaches a structure with a conductive member located underneath a cover, and which moves closer to a coil when pressed by a user. The conductive member and cover may be the same member according to Kreit and may comprise a flat layer or be arcuate in form. A large number of applications are listed by Kreit, including pushbuttons, rocker buttons etc. The '892 patent also teaches the use of a beam-like structure to mechanically amplify movement of a user to cause a conductive target to move over a greater distance towards a coil used for sensing.
In US20110187204 by Lacey et al, a prior art inductive touch key is presented which use a conductive target attached to a fascia, wherein the target is pressed by a user to move closer to a coil to cause key activation. Lacey et al further teaches a number of related inductive sensing key or switch structures, including a dome shaped conductive target.
U.S. Pat. No. 7,016,744 by Howard et al teaches the use of inductive sensing coils to determine the positions of buttons, sliders, pucks and knobs through a sealed surface such as those found in domestic appliances.
In U.S. Pat. No. 3,668,697 Cochran et al teaches a non-contacting keyboard that uses keys comprising ferrite members, wherein a key press causes an increase in mutual inductance due to movement of the ferrite member. Cochran et al also teaches that the ferrite members could be exchanged for metal to cause a decrease in mutual inductance when a key is pressed.
U.S. Pat. No. 10,527,457 by Bruwer et al teaches a number of inductive sensing switches or buttons. Amongst these is a double action dome switch wherein metal moves closer to a monitored coil when the dome is pressed to first enter a deformed and then a snapped-through state, with said coil and the sensing circuit for it contained within a sealed housing. The '457 patent also teaches that the dome and metal member may be one and the same. It further includes switch embodiments where a user press on metal members located outside a sealed housing with gas or liquid pressure around the metal members equalized.
In US20200166376 Bruwer et al teaches a number of inductive sensing user interface structures that combine rotary knobs and pushbuttons, and wherein apertures in a conductive layer are used to facilitate sensing through the conductive layer.
US20190187856 by Bruwer et al teaches a number of inductive sensing button and switch structures. A number of these alternately have a conductive material and a magnetic material target in proximity to a sensed coil or coils, with the inverse change in sensed inductance due to the two different material types used to increase the robustness of button or switch activation detection. It also teaches the use of latching mechanisms in inductive sensing switches or buttons. In addition, the '856 application includes use of a rocker type switch with two sensing coils to realize differential inductance signals for discerning switch activation. The coils may be located inside a sealed housing, with the moving parts located on the outside. It is also taught that a conductive member may be used to influence one of the coils and a magnetic material member the other coil, instead of two conductive members or two magnetic material members.
Use of inductive sensing for wear detection in wearable audio devices such as headsets, earphones, earbuds, and hearing aids are well represented in the prior art. For example, Raghunath et al taught use of an inductance sensor to detect wearing of a pair of headphones by a user in their US20080157991.
In U.S. Pat. No. 7,805,171 Mohsen et al teaches a hook type earpiece that use a proximity sensor to decide when to switch on/off or perform other functions, where the proximity sensor can also be an inductive sensor, amongst others. Use of an inductive proximity sensor in a headset ear hook to detect wear state is also taught by Brown in U.S. Pat. No. 8,009,874.
U.S. Pat. No. 9,838,774 by Lee et al teaches an in-ear headset in the form of an earplug that comprises a generator coil and a sensor coil, wherein the magnetic field generated and sensed is used to perform inductive proximity sensing of a user.
U.S. Pat. No. 10,382,856 by Kucharko teaches an earphone that clips onto a user's ear, with inductive proximity sensing used to monitor levers of the clip for detection of a non-wear state, with subsequent device turn-off.
In U.S. Pat. No. 10,491,981 by Wang et al, a hearable device that utilizes an inductive proximity sensor is taught, with the device which can be any one of an in-ear, on-ear or over-ear electronic audio device. And in U.S. Pat. No. 10,524,040 Hajati et al teaches use of sensors in headphones to gather data from a user, with inductive proximity sensors listed as one of a number of sensor types which may be used.
In US20090124286, with a priority date of 2007, Hellfalk et al teaches earpieces with a sensor for sensing earpiece status, i.e. in-ear or out, and accordingly controlling audio playback. They state in a fair number of instances that the sensor may sense inductance, amongst other possible parameters.
Brown et al in US20100020982 teaches yet another earbud with an inductive proximity sensor to detect don/doff status for controlling media playback accordingly, as well as detection whether one or both earbuds are inserted. Wearable audio devices that use inductive proximity sensors are also taught in US20100172522 by Mooring et al, in US20110007908 by Rosener et al, in CN108200490 A by Song et al and in CN106507231 B by Wenxuan et al.
The prior art also contains a number of entries teaching that inductance sensing may be used to facilitate user input for earphones, earbuds, headphones, hearing aids or the like. In U.S. Pat. No. 8,331,603 Rasmus et al teaches a headset with ear hooks and a movable boom, wherein a sensor is located in the boom to sense user interactions such as touch and force applications. Rasmus et al states that the sensor can be a touch sensor such as a capacitive or inductive sensor.
In U.S. Pat. No. 7,346,397 Money et al teaches an implantable hearing aid with an implanted resonant circuit coil, wherein a wearer may control the aid by bringing a metal object close to an implanted coil.
US20070274549 by Hunsung teaches a hearing apparatus which comprise a coil, where current in the coil is measured and used to control the apparatus, for instance complete switch-off or volume control. The hearing apparatus may be any of a hearing device, a headset, headphones etc. An oscillating LC-circuit is moved further and closer to said coil to control the apparatus.
In US20120314892 by Cheng et al, a hearing apparatus with a movable battery compartment is taught, wherein a sensor is used to monitor the position of said compartment in a non-contact manner based on inductive detection. A user may move the battery compartment between two positions to switch the device on and off.
U.S. Pat. No. 10,779,096 by Balslev teaches a hearing device with an implanted receiver coil. An external transmit coil is coupled to the receiver coil, with the distance between the two monitored by measuring a coupling coefficient and used to decide when to enter a sleep or off mode.
In U.S. Pat. No. 10,790,824 by Ryu et al, both inductive and capacitive sensing is used in a manner to discern whether a user or a metal object interacts with a button. An oscillating LC-circuit and frequency counting with slope detection is used to discern whether an engaging object cause a measurable change in capacitance or inductance. The '824 patent teaches use of such combined capacitive and inductive sensing buttons in wireless headsets or earbuds, amongst other applications.
The prior art also contains a number of instances where the use of the same electrodes for inductive and capacitive sensing is taught. For example, in U.S. Pat. No. 10,527,457 Bruwer et al teaches headphones and tablet computers that utilize the same coil structure for both capacitance and inductance measurements. And in U.S. Pat. No. 9,160,331 Bakken et al teaches use of the same electrodes for capacitive and inductive sensing with switches to configure the electrodes for the particular sensing mode.
However, the prior art fails to provide a solution to the problem of portable electronic devices, specifically wearable electronic devices such as wireless audio electronic devices, needing a simplistic yet robust user interface to enter commands in a range of environments. That is a user interface which allows the user to engage with said device in a simplistic yet definite manner, without erroneous activation of functions due to environment changes and without an undue increase in cost and complexity. For example, if a user interface relies solely on capacitive sensing, water or metal in proximity to the sensing electrodes may cause false activation of device functions. Conversely, if the user interface relies solely on inductive sensing, a number of environmental factors can cause erroneous operation of the interface, e.g. metal objects, magnetic material proximity or magnetic fields. The above citation by Ryu et al teaches buttons etc that perform both inductive and capacitive sensing, but only to discern the type of object engaging a device. In other words, Ryu et al teaches a capacitive interface for user interaction and an inductive interface for non-human interactions, e.g. with metal objects. Ryu et al fails to teach a user interface where a human body or appendage alone may cause both a capacitive change and inductive change in combination and in such a manner that it provides both simplicity and high detection robustness for the portable electronic device.
In an effort to clarify the disclosure of the present invention, the following description is presented. This should not be construed as limiting to the claims of the invention, with more embodiments potentially existing than what is described in the following and which fall within the spirit and scope of the invention.
The present invention aims at creating a switch interface that is electrically isolated from the sensing electronics and has greater range of usable environments.
Deformation of a flexible conductive element (e.g. plate, snap-dome, etc.) above a current carrying coil changes the mutual inductance between the flexible conductive element and the coil. This change in current may be sensed by a current sensor (or similar such sensor, e.g. current-to-voltage conversion while sensing the voltage).
The flexible conductive element discussed in the embodiments is not limiting as the deformable element may be any material which couples via mutual inductance to the coil and which may deform relative to the coil or, change its projected shape relative to the coil. This is to say, that a ferrite block (electrically non-conductive) rotating or translating above may also be a suitable element. E.g. thin ferrite sheet on sponge or spring member.
Any mechanism using an elastically deformable mechanism (e.g. springs, snap-domes, flexible housing element) which returns to a stable rest position may be suitably modified to operate on these inductive sensing principles, utilizing either conductive material (e.g. metal) or ferrite.
Because the flexible conductive element need not be electrically connected to the sensing circuitry it may be positioned apart, separated and insulated from the sensing circuitry, this may allow for the switch to operate underwater: where the sensing electronics may be in a suitable sealed housing and the flexible conductive element and its deformation mechanism may be outside of the sealed housing.
Given the nature of inductive sensing, the presence or lack there-of, of a conductive element may be seen as an event, in addition to the level of deformation of the conductive element. In this way an embodiment of the invention can be such that the switch may only change state when the conductive element is present.
With the button mechanism electrically isolated from the sensing structures, the electrical components may be made waterproof, while the button mechanism may be operable underwater. With the button mechanism immersed in the water, the problem of differential pressure activating the button may be negated.
Removable, insulated control buttons may make cleaning surfaces easier, for example: stove-tops and other kitchenware.
An even more robust or secure switch may be constructed using both ferrite and metal that affects two separate inductive sensors (in a single push button switch) when the switch is actuated by a user. This is due to the fact that ferrite affects the inductive measurement in an opposite direction than a metal material. If measurements do not show these differentially separating characteristics, then no switch activation may be triggered.
In a further embodiment, the member affecting the inductive measurement element may be a cylindrical staff (rod) made of ferrite and metal. The combination may be arranged to press through the sensing element (e.g. coil) in a way that at one stage of the actuation the ferrite is inside the measurement coil and when pressed further the metal may come inside the inductive measurement coil. This operation could allow for a very clear position where a decision may be made that the switch has been activated.
The dome plate mechanism is convenient as it is very well used technology, generally freely available at low cost with well-defined specifications such as pressure required for snap, number of operations, available in various sizes and shapes and it gives a tactile feel. Additionally, the snap has a sharp movement which may clearly affect the inductive measurement. However, the tactile feel may also be provided by the housing construction similar to what is found in many writing pens. This may be used for push to make and/or latching switches without requiring a dome plate element.
The present invention may also advantageously be embodied in user interfaces for various electronic devices, for example in a user interface for audio playback equipment. Using inductive sensing may enable realization of audio playback equipment with a robust and waterproof user interface, e.g. for an earphone or earbud used to enjoy True Wireless Sound (TWS). Such TWS earphones are typically inserted in a user's ear and may require an interface which is intuitive to use, considering that users typically cannot see earphones when interacting with them. The interface should also be robust and not false trigger. Embodiments of the teachings of the current invention may be used to realize such interfaces, for example by using inductive and capacitive sensing circuits and structures are disclosed in the preceding and following.
In an exemplary embodiment, an electronic device such as an earphone may utilize a coil, or another conductive member, to monitor a push button structure, wherein said push button may be located on the outer side of an enclosure that contains said coil. The enclosure may provide sealing against ingress of solids, liquids or gasses, for example it may provide sealing against water ingress. Circuitry used to measure the relative or absolute inductance of the coil to facilitate said monitoring may also be located inside said enclosure. The push button structure may utilize a conductive member to cause a change in said measured inductance when it is pressed. For example, the push button structure may be fashioned out of a compliant rubber like material, and have a flexible conductive member attached to its bottom face. When a user presses with enough force onto the push button structure, it may flex towards the coil, thereby bringing the conductive member closer to it. This may cause a measurable change in coil inductance due to increased eddy current losses. In this manner, the electronic device may provide a user interface requiring a definite press by the user to enter a command. The conductive member may also be exchanged for a member fashioned out of ferrite, or another magnetic material, according to the present invention. In addition, the push button structure may alternatively make use of a metallic snap dome, as is well known in the art of electronics, to give tactile feedback to a user. For example, a typical metallic snap dome may be located on the outside of said enclosure, with a rubber or plastic member over it. When a user presses down with sufficient force on said rubber or plastic member the snap dome may snap towards said coil, while giving tactile feedback to the user that the push button has been activated. Due to said snap, the metal of the snap dome may move closer to the coil, which may cause a measurable change in coil inductance. This change in inductance may be used to detect the activation of the push button structure. Advantageously, with the snap dome located on the outside of the enclosure, the electronics of the electronic device may be sealed inside the enclosure against liquids, solids and gasses.
In the above exemplary embodiment, said circuitry used to measure the inductance may utilize charge transfer methods and structures for said measurement. In addition, the circuitry used for the inductance measurement, or other circuitry, may also be used to measure absolute or relative capacitance of the coil, or of another member or members. This may further improve the user interface robustness and functionality of said electronic device. For example, the capacitance of a plurality of distinct conductive structures, located inside said enclosure, may be measured by the same circuitry used for said inductance measurements. This may be used by the electronic device to determine whether an object, for example a user's finger, is within proximity of or touching said enclosure, which may then be used to allow or negate the one or other function or action by said electronic device. For example, the electronic device may also monitor the capacitance of three distinct, metal structures used to form a slider and/or swipe interface, as is well known in the art.
Further, in the above, said coil or one or all of said distinct conductive structures may also be used for other purposes, such as radio antennas to facilitate radio communication. The present invention teaches that a singular conductive structure, or a plurality of conductive structures, within an electronic device such as a TWS earphone may be used to measure inductance, capacitance and to communicate via the one or other radio frequency, for example frequencies used by Blue Tooth Low Energy (BLE®). Such a conductive structure(s) may be fashioned in a manner which allows the electronic device to not only sense a user press on one side of an enclosure using e.g. inductance measurements, but to also sense user touch and/or proximity events on said side or another, e.g. opposing, side of the enclosure. For example, a TWS earphone or earbud may embody the present invention by having a printed circuit board with a coil structure thereon contained within its enclosure, wherein circuitry in or associated with said earphone may measure the inductance of the coil as well as capacitance of two metal structures also located in the earphone enclosure, with said capacitance which may be used to discern user touch and proximity events. One or both of the metal structures may also be fashioned such that a user may press them via said enclosure to cause a decrease in the gap between the metal structure or structures and said coil structure, causing a change in the measured inductance. This may be used to discern a user press input or inputs. In addition, one or both of the metal structures may also be used as Blue Tooth® antennas for radio communication.
In another exemplary embodiment, a conductive structure may be located over a coil, wherein a user may influence the spacing between the conductive structure and the coil to interface with an electronic circuit. Said conductive structure may be fashioned such that it may mechanically amplify or reduce the change in distance affected by the user. For example, the user may press down on a first part of said conductive structure, thereby causing a first change in distance between the first part and a first reference point. In addition, due to the design of the conductive structure, said first change in distance may also cause a second change in distance between a second part of said conductive structure and the coil, with said second change which may be significantly larger or smaller than said first change. The second change in distance may be used to discern a change in the measured inductance, or other parameter, of said coil, which in turn may be used by the electronic circuit to determine user intent.
Naturally, in the above, said conductive structure may also be exchanged for a structure fashioned out of the one or other magnetic material, without departing from the teaching or scope of the present invention.
The aforementioned disclosures will be described in more detail in the following sections and must not be construed as limiting to the scope of the invention.
The invention is further described by way of examples with references to the accompanying drawings in which:
To further clarify the disclosure of the present invention, the following descriptions relating to the appended drawings are presented. These should not be construed as limiting to the claims of the invention and are merely used to support clarity of disclosure. A large number of alternative embodiments may be possible that still fall within the spirit and scope of the present invention, as may be recognised by one skilled in the relevant arts.
In the first embodiment, as drawn in
Further, the embodiment may utilize two such coil-plate pairs 1.6 & 1.7, and a see-saw rocker structure 1.1a which may rotate about a centre 1.5a such that only one coil-plate pair may be momentarily depressed at a time.
Given the nature of ferrite to increase the mutual inductive coupling, as opposed to conductive metals which generally reduces the mutual inductive coupling, in the rocker switch embodiment using two sensors: one of the sensors may be metal and the other ferrite. The rocker action may then create a differential signal that may have greater signal to noise ratio and increased immunity to temperature effects.
In a modification to the first embodiment, shown in
In the second embodiment, as drawn in
While inductive sensing overcomes some of the environmental drawbacks of capacitive sensing, for a given application, it may be beneficial to have an inductive switch that includes capacitive sensing. For example, proximity detection may be used to illuminate the switch so that the user knows where to press. To this end, a modification to the push button which deforms the conductive plate is show in
In this way, capacitive proximity detection may be used, for example, to wake the sensors from a low-power sleep state when the user is close enough to begin activating the inductive switch.
To augment the spring-type action a latching mechanism could be implemented, creating for example a traditional ON-OFF switch which when pressed latches and remains in the position until released by a subsequent press.
In
Again, using the difference between ferrite and metal, an example of a push button switch utilizing a rod mechanism is illustrated in
Also evident from the depictions at 6.5 and 6.12 are half-circle or round members 6.8, 6.9 and 6.10, located on the bottom side of substrate 6.6. These may be conductive members which may be connected, either directly or via an isolation barrier, to circuit 6.7 which may measure the capacitance (self-capacitance or mutual-capacitance) for each member or for combinations of the members. Said capacitance measurements may be used by circuit 6.7 or another circuit to discern user proximity and touch events. For example, conductive members 6.8, 6.9 and 6.10 may be used to form a slider or swipe structure, wherein a user input via touch or proximity may only be declared or annunciated if a specific sequence of changes in the capacitance measured for said members is detected, as is known in the art of capacitive sensing.
According to the present invention, an embodiment as depicted in
Said conductive members may also be used to seat or locate substrate 6.6 within the inner enclosure 6.3. Cross-sectional view along BB′ shown at 6.14 illustrates this aspect, where conductive member 6.9 can be seen to fit snugly against the inner wall of enclosure 6.3. As mentioned before during the current disclosure, conductive members such as 6.8, 6.9 and 6.10 may also be used for other functions, for example as antennas to send or receive radio communication signals. For example, they may be use as radio frequency antennas for communication with BLE® or other well-known wireless technologies and standards.
It is to be appreciated that the use of inner and outer enclosures in
In addition, in the above embodiment, members 6.13 may also be replaced by a metallic snap dome structure, the latter being ubiquitous and well known in the art. In such an exemplary embodiment, member 6.4, or another member not shown, may press down on said snap dome when a user applies pressure to member 6.4. With sufficient pressure this may cause the snap dome to snap through, providing tactile feedback to the user and causing the metal of the snap dome to move measurably closer to coil 6.11.
The embodiment shown at 7.8 is similar, except that a single conductive member 7.10, anchored at 7.9 to substrate 7.2, is used, wherein 7.10 is fashioned as shown, negating a need for fasteners and multiple members.
Capacitance measurements to discern user, or other, input may also be performed for conductive or magnetic members located over coil structures, according to the present invention. That is, a conductive or magnetic member may be pressed by a user, directly or indirectly, to cause it to move closer to or further from a coil, causing a measurable change in coil inductance, while capacitance, or another parameter, of said conductive or magnetic member may also be measured to provide additional information on user intent or other aspects. This is illustrated in exemplary manner by the embodiment shown at 8.1 in
In addition, another conductive structure 8.7 may be located on the opposite side of substrate 8.6 as shown. This conductive structure may be used to locate and seat the substrate within enclosure 8.2. It may also be used for capacitance measurements (self-capacitance mutual-capacitance) by the same circuit (not shown) used for said inductance measurements, or by another circuit (not shown). These capacitance measurements may be used in addition to, or separate from, the capacitance measurements for 8.5 to discern user proximity and touch events. In the preceding, the inductance and capacitance measurements may be performed with charge transfer circuitry and may be used in any combination to discern user input commands and intent.
Further, conductive members 8.5 and 8.7 may be a single unitary piece without departing from the current invention. That is, a single conductive member may be used for capacitance measurements to detect touch and proximity events on opposite sides of substrate 8.6 and to facilitate a user press action that influences the measured inductance of coil 8.8 by coming closer or moving further from said coil. Members 8.5 and 8.7, or said single member, may also be fashioned out of a magnetic material without departing from the present invention, with the requirement that said magnetic material has sufficient conductivity to allow the capacitance measurements.
Similar to that described earlier for
| Number | Date | Country | Kind |
|---|---|---|---|
| 2019/06932 | Oct 2019 | ZA | national |
| 2020/02508 | May 2020 | ZA | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/ZA2020/050058 | 10/21/2020 | WO |
