The Japanese application Number 2008-231589, upon which this patent application is based, is hereby incorporated by reference.
1. Field of the Invention
The present invention relates to an electronic device with an opening/closing door such as an LCD projector including a shutter system.
2. Description of Related Art
In an LCD projector for projecting images onto a screen, there has been a need for temporarily suspending image projection onto the screen while causing a light source for the image projection to stay on. By way of example, in a conventionally used LCD projector, a shutter system constituted by a plurality of shutters is arranged between an optical device with a color synthesizing prism and the like and a light source. The shutter system is closed by rotating the plurality of shutters, thereby temporarily interrupting the passage of light.
The conventionally used LCD projector requires the complicated structure of the shutter system due to the need for rotating the plurality of shutters. In response, a shutter system 100 shown in
The doors 101 and 102 in a pair are arranged above and below the opening 107 respectively, and can slide along a surface of the mounting table 106. More specifically, the doors 101 and 102 in a pair are fixed to sliding plates 108 and 109 respectively that are slidably arranged on opposite sides of the opening 107. When the sliding plates 108 and 109 slide up and down, the doors 101 and 102 in a pair also move (slide) up and down.
The arm 104 is rotatably supported on the mounting table 106. More specifically, the arm 104 is supported at a central part 110 on the mounting table 106. Further, the arm 104 is so arranged that a pivot point 111 of the arm 104 is placed on a center line 119 of the width of the doors 101 and 102. Thus, opposite ends 112 and 113 of the arm 104 are allowed to move about the pivot point 111. More specifically, while the end 112 (113) moves up about the pivot point 111, the end 113 (112) moves down about the pivot point 111. The arm 104 is caused to pivot by transmitting the rotation of the motor 103 through the gear 105 to the arm 104.
The opposite ends 112 and 113 of the arm 104 respectively engage with the sliding plates 108 and 109 in a pair. By fitting projections 121 and 122 provided to the shutter system 100 into holes 123 and 124 defined in the sliding plates 108 and 109 respectively, the sliding plates 108 and 109 are guided so as to move straight up and down. So, the pivotal movement of the arm 104 about the pivot point 111 causes the sliding plate 108 engaging with the end 112 of the arm 104 to slide down, while causing the sliding plate 109 engaging with the end 113 of the arm 104 to slide up. Thus, the door 101 moves down while the door 102 moves up. As a result, the opening 107 is covered with the pair of doors 101 and 102, thereby interrupting light from the light source.
When the arm 104 is caused by the motor 103 to pivot about the pivot point 111 in the opposite direction, the sliding plate 108 engaging with the end 112 of the arm 104 slides up, and the sliding plate 109 engaging with the end 113 of the arm 104 slides down as shown in
The shutter system 100 including only the pair of doors 101 and 102 has a complicated structure, and a high degree of accuracy is required to smoothly open and close the doors 101 and 102, resulting in high cost of manufacturing the shutter system 100. Further, the pair of doors 101 and 102, and the arm 104 are held on the same surface of the mounting table 106 in the shutter system 100. So, the pair of doors 101 and 102, and the arm 104 should be arranged in a manner that avoids the interference therebetween, resulting in the upsizing of the shutter system 100.
A structure described next may be effective in downsizing a shutter system. Namely, this shutter system includes a single door, and only the end 112 of the arm 104 engages with this door while the end 113 is pivotably supported on the mounting table 106. However, the door engages with only one end of the arm in this structure. So, high torque is likely to be generated at one end of the arm engaging with the door by the application of external force. As a result, the door may be opened or closed contrary to an operator's intention.
It is an object of the present invention to provide an electronic device with an opening/closing door including a shutter system capable of preventing the opening and closing of a door contrary to an operator's intention caused by the application of external force.
An electronic device with an opening/closing door of a first aspect of the present invention includes a device body in which an opening is defined, a shutter system capable of covering and exposing the opening, and a loosely fixing mechanism. The shutter system includes a door capable of moving back and forth between a closed position for covering the opening and an open position for exposing the opening, an arm swingably supported by the device body and having a front end engaging with the door, a motor for opening and closing the door by driving the arm, and a controller for controlling the operation of the motor. The controller is capable of switching the function of the motor between an electric motor and an electric generator. The loosely fixing mechanism is linked to the arm of the shutter system, and loosely fixes the arm when the door is placed at the open position, while loosely fixing the arm when the door is placed at the closed position. The controller causes the motor to function as an electric motor in the process of opening and closing the door, while causing the motor to function as an electric generator when the door is loosely fixed at the open position or at the closed position.
According to the electronic device with an opening/closing door of the first aspect, the loosely fixing mechanism loosely fixes the arm when the door is placed at the open position. Thus, the door tries to stay at the open position even when external force is applied in a direction in which the door is closed. Likewise, the loosely fixing mechanism loosely fixes the arm when the door is placed at the closed position. Thus, the door tries to stay at the closed position even when external force is applied in a direction in which the door is opened. Further, the motor is caused to function as an electric generator when the door is loosely fixed at the open or closed position. As a result, the motor prevents the movement of the door from the state in which the door is loosely fixed at the open or closed position (brake-mode control). Thus, the door does not easily deviate from the open or closed position contrary to an operator's intention.
According to a second aspect of the electronic device with an opening/closing door of the present invention, in the electronic device with an opening/closing door of the first aspect, the loosely fixing mechanism includes a part capable of moving in the axial direction of a support shaft of the arm while being prevented from rotating about the axis of the support shaft, a spring member for biasing the part toward the arm, a projection projecting from the part or the arm, and depressions in a pair defined in the part or the arm to which the projection is not provided. One of the depressions in a pair loosely fixes the projection when the door is placed at the open position. The other one of the depressions in a pair loosely fixes the projection when the door is placed at the closed position.
According to a third aspect of the electronic device with an opening/closing door of the present invention, in the electronic device with an opening/closing door of the first or second aspect, the controller includes a detection part and a return part. The detection part is configured to detect the deviation of the door from the open position or from the closed position when the door should be held at the open position or at the closed position. The return part is configured to cause the door to return to its original position by causing the motor to function as an electric motor when the detection part detects deviation.
According to the electronic device with an opening/closing door of the third aspect, even when external force is applied to release the door from its loosely fixed state in opposition to the fixing force of the loosely fixing mechanism and the force of the motor to prevent the movement of the door so that the door deviates from the open or closed position, the door returns to its original position and is held at the open or closed position again.
According to a fourth aspect of the electronic device with an opening/closing door of the present invention, in the electronic device with an opening/closing door of the third aspect, the detection part includes a first limit switch and a second limit switch. The first limit switch is switched from OFF to ON when the door reaches the open position. The second limit switch is switched from OFF to ON when the door reaches the closed position. The detection part detects the deviation of the door from the open position or from the closed position by detecting the switching of the first limit switch or the second limit switch from ON to OFF when the door should be held at the open position or at the closed position.
According to a fifth aspect of the electronic device with an opening/closing door of the present invention, in the electronic device with an opening/closing door of any one of first to fourth aspects, the shutter system further includes a mounting table having a front surface and a rear surface. The arm and the motor are arranged on the front surface, and the door is arranged on the rear surface. The door is capable of sliding along the rear surface of the mounting table. The arm is so arranged as to overlap the door placed at the open position or at the closed position. The arm has a root end and the front end. The root end is pivotably supported on the front surface of the mounting table at a position closer to one side edge portion of the door than a center line of the width of the door. The front end engages with the other side edge portion of the door without holding the mounting table therebetween. The motor causes the arm to swing about the root end as a pivot point, thereby causing the door to slide along the rear surface of the mounting table.
According to the electronic device with an opening/closing door of the fifth aspect, the distance from the root end (pivot point) to the front end (point of effort) of the arm engaging with the door is greater than half the width of the shutter system. So, compared to a conventionally used shutter system in which the length of an arm from a pivot point to either end is half the width of the conventionally used shutter system, a ratio of the length of the arm to the width of the shutter system is high. The length of the arm can even be the same as the width of the shutter system according to the position of the pivot point of the arm. Thus, a stroke of the front end of the arm is longer than that in the conventionally used shutter system with the same angle of rotation. As a result, the door moves a longer distance in a sliding direction than in the conventionally used shutter system. So, the opening can be covered and exposed by the single door. Further, the simple structure allows the door to be smoothly opened and closed.
The electronic device with an opening/closing door described above includes the single door. So, the door has a weight greater than that of one of the doors moving in opposite directions in the conventionally used shutter system. Further, the arm has a length greater than that of the arm in the conventionally used shutter system. Still further, the door engages with only one end (front end) of the arm. So, high torque is likely to be generated at the front end of the arm by the application of external force. However, the above-described electronic device with an opening/closing door can hold the door at the closed or open position even when external force is applied to the door.
As described above, the electronic device with an opening/closing device of the present invention is capable of preventing the opening and closing of the door in the shutter system contrary to an operator's intention that is caused by the application of external force.
A preferred embodiment of the present invention is described in detail below with reference to drawings when the present invention is implemented in an LCD projector.
An LCD projector according to the preferred embodiment of the present invention is substantially a flattened rectangular parallelepiped in outer appearance as shown in
As shown in
As shown in
As shown in
More specifically, the red image generation part 31, the green image generation part 32, and the blue image generation part 33 each have an LCD panel therein. The red image generation part 31 generates a portion of a color image relating to red color (red image) using red light emitted from the spectroscope. The green image generation part 32 generates a portion of the color image relating to green color (green image) using green light emitted from the spectroscope. The blue image generation part 33 generates a portion of the color image relating to blue color (blue image) using blue light emitted from the spectroscope. The images generated by the red image generation part 31, the green image generation part 32 and the blue image generation part 33 enter the color synthesizing prism 34.
The color synthesizing prism 34 synthesizes the received images of the three colors to generate one color image. The color image synthesized by the color synthesizing prism 34 is emitted to the projection lens 35. In the LCD projector of the present preferred embodiment, an opening 11 (see
The projection lens 35 is so defined as to penetrate the part 412 of the through hole 411 as shown in
The shutter system 2 is arranged between the color synthesizing prism 34 and the projection lens 35 as shown in
As shown in
The door 21 can slide up and down along the rear surface 24b of the mounting table 24 as shown in
As shown in
The arm 22 is pivotably supported on the front surface 24a of the mounting table 24. More specifically, a root end 221 of the arm 22 is pivotably supported on the front surface 24a of the mounting table 24 at a position near the opening 11, and closer to a side edge portion 211 of the door 21 than a center line 91 of the width of the door 21, as shown in
Accordingly, the arm 22 can swing along the front surface 24a of the mounting table 24 about the root end 221 as a pivot point. Further, a front end 222 of the arm 22 can move back and forth along an orbit about the pivot point, and between a position R1 near the opening 11 and closer to a side edge portion 212 of the door 21 than the center line 91 and a position R2 near an upper edge of the front surface 24a of the mounting table 24. The arm 22 is caused to pivot about the pivot point by transmitting the rotation of the motor 23 through the gear 26 to the root end 221.
An edge 24c of the mounting table 24 arcuately extends along the orbit of the front end 222 about the pivot point (root end 221). Further, the front end 222 engages with the side edge portion 212 of the door 21 at a position outside the edge 24c of the mounting table. That is, the front end 222 of the arm 22 engages with the side edge portion 212 of the door 21 without holding the mounting table 24 therebetween.
More specifically, as shown in
According to the above-described structures of the door 21 and the arm 22, by causing the arm 22 to pivot about the pivot point to move the front end 22 to the position R1, the door 21 slides toward the opening 11 as shown in
In contrast, by causing the arm 22 to pivot about the pivot point to move the front end 222 to the position R2, the door 21 slides to reach a position overlapping the rear surface 24b of the mounting table 24, in other words, the position overlapping the arm 22 as shown in
A loosely fixing mechanism is linked to the arm 22. The loosely fixing mechanism loosely fixes the arm 22 when the front end 222 is placed at the position R2, namely when the door 21 is placed at the open position (see
As shown in
The spring member 272 is a coil compression spring. While being held in a compressed state between the click plate 271 and a spacer 277, the spring member 272 holds the support shaft 276 fitted thereinto. In order to keep the spring member 272 in the compressed state, a retention member 278 is attached to the support shaft 276 at a position opposite to the spring member 272 with respect to the spacer 277. As a result, the click plate 271 is biased by the spring member 272 toward the arm 22.
The projections 273 project from a surface 271b of the click plate 271 on the side of the arm 22 as shown in
As described above, the loosely fixing mechanism is linked to the arm 22. So, the projections 273 of the loosely fixing mechanism are loosely fixed to the depressions 275 when the door 21 is placed at the closed position for covering the opening 11 (
According to the LCD projector described above, the distance from the root end 221 (pivot point) to the front end 222 (point of effort) of the arm 22, namely the length L of the arm 22 is greater the half the width W of the shutter system 2. So, compared to the conventionally used shutter system (
Thus, the door 21 moves a longer distance in the sliding direction 90 than in the conventionally used shutter system. So, like the LCD projector of the present preferred embodiment, the opening 11 can be covered and exposed by the single door 21. The shutter system 2 including the single door 21 can be applied for example to an LCD projector in which the door 21 may be held on only one side of the opening 11. Further, the simple structure of the shutter system 2 allows the door 21 to be smoothly opened and closed.
Still further, the arm 22 is arranged on the front surface 24a, and the door 21 is arranged on the rear surface 24b of the mounting table 24. Thus, the door 21 and the arm 22 do not interfere with each other for opening and closing the door 21, by which the shutter system 2 is insusceptible to damage. The arm 22 and the door 21 are so arranged as to overlap each other when the door 21 is placed at an open position for exposing the opening 11 (see
Further, the door 21 and the arm 22 engage with each other by the engagement mechanism (including the projection 223 and the engagement hole 213). Thus, the door 21 can stably move straight in the sliding direction 90.
In the LCD projector described above, the distance from the root end 221 (pivot point) to the front end 222 (point of effort) of the arm 22 is long. So, when the arm 22 is caused to pivot by hand on the occurrence of breakage of the motor 23, torque required for the pivotal movement of the arm 22 can be generated by a small control force. As a result, the door 21 can easily be opened and closed by hand.
From this point of view, the LCD projector of the present preferred embodiment has a tab 224 provided at the front end 222 of the arm 22 as shown in
The shutter system 2 described above further includes a controller 28 for controlling the operation of the motor 23 as shown in
In contrast, the motor control part 281 of the controller 28 causes the motor 23 to function as an electric generator when the door 21 is loosely fixed at the open or closed position. As a result, the motor 23 prevents the movement of the door 21 from the state in which the door 21 is loosely fixed at the open or closed position (brake-mode control). Thus, the door 21 does not easily deviate from the open or closed position contrary to an operator's intention.
Even when the door 21 is held at the open or closed position by the loosely fixing mechanism and the brake-mode control described above, the door 21 may be released from its loosely fixed state in opposition to the fixing force of the loosely fixing mechanism and the force of the motor 23 to prevent the movement of the door 21 when external force is applied. As a result, the door 21 may deviate from the open or closed position. The shutter system 2 described above includes the single door 21. So, the door 21 has a weight greater than that of one of the doors moving in opposite directions in the conventionally used shutter system. Further, the arm 22 has a length greater than that of the arm in the conventionally used shutter system. Still further, the door 21 engages with only one end (front end 222) of the arm 22. So, especially in the above-described shutter system 2, high torque is likely to be generated at the front end 222 of the arm 22 by the application of external force, by which the door 21 may deviate from the open or closed position.
For this reason, the controller 28 includes a detection part with a first limit switch 282 and a second limit switch 283 in addition to the motor control part 281 as shown in
As shown in
When the door 21 reaches the open position, the pressure part 214 reaches a position facing the first limit switch 282, and presses the switching button 282a as shown in
In contrast, when the door 21 reaches the closed position, the pressure part 214 reaches a position facing the second limit switch 283, and presses the switching button 283a as shown in
When the door 21 should be held at the open or closed position, the above-described detection part detects the switching of the first or second limit switch 282 or 283 from ON to OFF, thereby detecting the deviation of the door 21 from the open or closed position. More specifically, the detection part or the controller 28 detects the presence or absence of the ON signal S1 or S2, thereby detecting the deviation of the door 21 from the open or closed position.
The controller 28 controls the shutter system 2 following steps S11 to S21 shown in
In step S12, the controller 28 determines whether or not the state of the door 21 should be checked. More specifically, an interval (cycle) between two consecutive points in time at which the state of the door 21 should be checked is set in advance. Then, the controller 28 determines in step S12 whether or not a point in time at which the control flow just moved to step S12 from step S11, or a point in time immediately after the control flow moved to step S12 has reached a point in time of the check. If the controller 28 judges in step S12 that the state of the door 21 should not be checked, the control flow ends here. The control flow is thereafter restarted and then moves to step S11. In contrast, if the controller 28 judges in step S12 that the state of the door 21 should be checked, the control flow moves to step S13.
In step S13, the detection part checks the state of the door 21, namely, the detection part determines whether or not the door 21 is held at the closed position. More specifically, the detection part determines whether or not the second limit switch 283 is held ON (see
In step S15, the motor control part 281 causes the motor 23 to function as an electric motor so that the door 21 returns to its original position (closed position). In view of the fact that the motor control part 281 causes the door 21 to return to its original position by controlling the motor 23 in step S15, the motor control part 281 is regarded as a return part.
After the door 21 returns to its original position (closed position) in step S15, the motor control part 281 causes the motor 23 to function as an electric generator in step S16. Thus, the movement of the door 21 loosely fixed at the closed position is prevented by the motor 23 (brake-mode control). The control flow ends after step S16. The control flow is thereafter restarted and then moves to step S11.
In step S17, the controller 28 determines whether or not the state of the door 21 should be checked. More specifically, the controller 28 determines in step S17 whether or not a point in time at which the control flow just moved to step S17 from step S11, or a point in time immediately after the control flow moved to step S17 has reached a point in time of the check. If the controller 28 judges in step S17 that the state of the door 21 should not be checked, the control flow ends here. The control flow is thereafter restarted and then moves to step S11. In contrast, if the controller 28 judges in step S17 that the state of the door 21 should be checked, the control flow moves to step S18.
In step S18, the detection part checks the state of the door 21, namely, the detection part determines whether or not the door 21 is held at the open position. More specifically, the detection part determines whether or not the first limit switch 282 is held ON (see
In step S20, the motor control part 281 causes the motor 23 to function as an electric motor so that the door 21 returns to its original position (open position). After the door 21 returns to its original position (open position) in step S20, the motor control part 281 causes the motor 23 to function as an electric generator in step S21. Thus, the movement of the door 21 loosely fixed at the open position is prevented by the motor 23 (brake-mode control). The control flow ends after step S21. The control flow is thereafter restarted and then moves to step S11.
According to the control of the shutter system 2 described above, even when external force is applied to release the door 21 from its loosely fixed state in opposition to the fixing force of the loosely fixing mechanism and the force of the motor 23 to prevent the movement of the door 21 so that the door 21 deviates from the open or closed position, the door 21 returns to its original position and is held at the open or closed position again.
In the LCD projector described above, the arm 22 is so arranged as to overlap the door 21 placed at the open position for exposing the opening 11. Alternatively, the arm 22 may be so arranged as to overlap the door 21 placed at the closed position for covering the opening 11. More specifically, the opening 11 is defined on the upper side of the holding table 24 in the above-described shutter system 2. This structure also achieves the same effect as obtained by the above-described LCD projector.
In the LCD projector described above, the projection 223 constituting the engagement mechanism is provided to the front end 222 of the arm 22, and the engagement hole 213 is provided to the side edge portion 212 of the door 21. Alternatively, the projection 223 may be provided to the side edge portion 212 of the door 21, and the engagement hole 213 may be provided to the front end 222 of the arm 22.
In the LCD projector described above, the engagement hole 213 extends in a direction perpendicular to the sliding direction 90. The engagement hole 213 may alternatively extend in a direction oblique to the sliding direction 90.
The engagement mechanism of this structure also allows the door 21 to stably move straight in the sliding direction 90.
In the LCD projector described above, the projections 273 are provided to the click plate 271, and the depressions 274 and 275 in pairs are defined in the arm 22. Alternatively, the projections 273 may be provided to the arm 22, and the depressions 274 and 275 in pairs may be defined in the click plate 271.
Like the LCD projection described above, the LCD projector of this structure also allows the loosely fixing mechanism to loosely fix the arm 22 when the door 21 is placed at the open and closed positions.
In the LCD projector described above, the controller 28 including the detection part (the first and second limit switches 282 and 283) and the motor control part 281 controls the shutter system 2. However, this is not the only structure of the controller 28. The controller 28 may employ an alternative structure as long as it realizes the same control as that of the above-described shutter system 2.
The structure of each part of the present invention is not limited to that shown in the preferred embodiment described above. Various modifications may be devised within the technical scope defined in claims. Further, the present invention may be implemented not only in an LCD projector, but also in an electronic device with an opening/closing door of various types including a device body in which an opening is defined, and a shutter system capable of covering and exposing the opening.
Number | Date | Country | Kind |
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2008-231589 | Sep 2008 | JP | national |